CN202238685U

CN202238685U - Automatic grading system

Info

Publication number: CN202238685U
Application number: CN2011202811436U
Authority: CN
Inventors: 王兴栋
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-08-04
Filing date: 2011-08-04
Publication date: 2012-05-30
Anticipated expiration: 2021-08-04

Abstract

The utility model discloses an automatic grading system, which comprises a hoister for conveying raw materials, a distributor for dispersing the raw materials so that the raw materials respectively enter a sorting main unit, the sorting main unit and a finished product specification conveyer, wherein the hoister, the distributor, the sorting main unit and the finished product specification conveyer are sequentially connected; the distributor is provided with a tooth-shaped groove, and a vibrating device is arranged below the tooth-shaped groove; and the sorting main unit is provided with a plurality of conveyor belts, a plurality of specification setting sorting devices are respectively arranged along each of the conveyor belts, and the sorting main unit is also provided with a control unit for regulating the specification setting sorting devices. The system capable of full-automatically and efficiently grading and picking the materials and automatically collecting the materials by adopting mechanical operations is particularly suitable for grading and picking of long-diameter materials, reduces the labor intensity of workers, reduces the labor amount of a production enterprise, improves the efficiency, and is more scientific and normalized in grading. The system is reasonable in distribution, easy to realize and wide in application range.

Description

Automatic hierarchy system

Technical field

The utility model relates to a kind of processing sorting arrangement, relates in particular to the automatic hierarchy system of discerning automatically according to the characteristic of article.

Background technology

For a long time, in process of production, the assortment of material is normally accomplished by manually-operated, and labour intensity is bigger, mainly comprises continuous-flow type classification and two kinds of methods of street pedlar's formula sorting.The continuous-flow type classification is in the conveyer belt both sides of slowly advancing, and some operating personnel through training that distribute pick out from conveyer belt advance to own standard up to specification or the material of grade in front through conveyer belt.For making operating personnel can correctly judge the specification and the grade of material, conveyer belt need keep slower transfer rate, and will reach bigger production scale so just needs many streamlines, a large amount of personnel to work simultaneously.The sorting of street pedlar's formula is that each operating personnel is responsible for a certain amount of stock grading selection work, on the post of oneself, carries out sorting, in order to reach bigger output, needs a large amount of staff to work for a long time equally.

Owing to adopt artificial assortment; The specification and the grade of each selection material change, and manufacturing enterprise just need constantly train operating personnel, not only loses time and manpower; And the loaded down with trivial details inefficiency of working causes that manufacturing enterprise's amount of labour used is big, hierarchical speed is slow, production cost is high.

In addition, because everyone is different to the grasp of standard specification and grade, it is bigger influenced by human factor during artificial assortment, also just causes human error bigger, the very difficult standard of unifying of standard specification and grade.Therefore press for and adopt plant equipment to carry out automatic assortment, reduce labor strength, improve enterprises production efficiency, unified codes and standards specification and grade.

At present circles such as a fruit and potato footpath type material automatic grading plant and equipment have been begun progressively to adopt; Like the patent No. is that the Chinese utility model patent of 02266033.X discloses a kind of automatic grading of fruits device; The patent No. is that 200720029078.1 Chinese utility model patent discloses a kind of potato grade, adopts driven by power, and main body frame supports; Roller moves; Cylinder is made up of the net tube of some grades of different apertures screen clothes, and this potato grade is according to the overstepping the bounds of propriety fewer characteristics of slipping through the net earlier with granule of potato, and its net tube metal mesh number changes from small to big.Adjust the tumble speed of potato in cylinder through the difference in height of regulating front-wheel and trailing wheel main body rack during use.But for major diameter class material such as corn etc., also lack automatic grader tool equipment preferably, still can only adopt artificial assortment.

The utility model content

The purpose of the utility model just provides a kind of automatic hierarchy system, to solve material that above-mentioned prior art exists especially major diameter class material adopts artificial assortment inefficiency, labour intensity is big, hierarchical speed is slow, production cost is high, human error is big and to be difficult for the problem of unified standard specification and grade.

The purpose of the utility model realizes through following technical scheme:

A kind of automatic hierarchy system; Comprise one be used for transferring raw material elevator, be used for material distributing machine, a letter sorting main frame and the trimmed size conveyer that raw material dispersion makes it to get into respectively the letter sorting main frame, said elevator, material distributing machine, letter sorting main frame and trimmed size conveyer are connected successively; Said material distributing machine is provided with the dentation groove, and dentation groove below is provided with vibrating device; On the said letter sorting main frame some conveyer belts are set, along each conveyer belt some specifications are set respectively and set sorting equipment, control module also is set on the letter sorting main frame regulates each specification setting sorting equipment.

Preferably, it is inductor and gas hole that said specification is set sorting equipment, and control module connects inductor and gas hole respectively.

Preferably, said dentation groove docks with conveyer belt one by one.

Preferably, said dentation groove is the V-type groove.

Preferably, said dentation groove is in the material distributing machine setting that tilts.

Preferably, said material distributing machine end is provided with special material outlet, and this special material outlet is arranged between the dentation groove.

Preferably, said letter sorting main frame end is provided with and sets the outer material outlet of specification.

Preferably, said trimmed size conveyer end is provided with the finished product material outlet.

Compared with prior art, the utlity model has following beneficial effect:

The automatic hierarchy system of the utility model adopts mechanized operation; Can carry out the assortment of material automatically, expeditiously, and automatic collection material, the assortment of especially suitable major diameter class material; Not only alleviate working strength of workers; And reduce manufacturing enterprise's amount of labour used, and to raise the efficiency, classification is more scientific and normal.

The automatic hierarchy system distributed and arranged of the utility model is reasonable, is easy to realize, the input and output rate is high, and is applied widely, has good popularizing application prospect.

Description of drawings

Fig. 1 is the schematic diagram of the utility model;

Fig. 2 is the structural representation of the utility model one embodiment;

Fig. 3 is the vertical view of Fig. 2;

Fig. 4 is the structural representation of inductor, gas hole and control module.

The specific embodiment

Describe the utility model in detail below in conjunction with accompanying drawing.

Fig. 1 is the schematic diagram of the automatic hierarchy system of the utility model; This automatic hierarchy system comprise one be used for transferring raw material elevator 10, be used for material distributing machine 20, a letter sorting main frame 30 and a trimmed size conveyer 40 that raw material is scatter and makes it to get into respectively the letter sorting main frame, this elevator 10, material distributing machine 20, letter sorting main frame 30 are connected with trimmed size conveyer 40 successively.Raw material gets into from the arrival end of elevator 10, through cloth, letter sorting, meets the raw material of setting specification and gets into finished product materials outlet and collection, and all the other raw materials get into special material outlet and set outer material outlet of specification and collection.

Below with this automatic hierarchy system to major diameter class material such as corn discern automatically with assortment be example, be elaborated.

Shown in Fig. 2-4, this automatic hierarchy system comprises elevator 100, material distributing machine 200, letter sorting main frame 300 and the trimmed size conveyer 400 that connects successively;

The raw material corn gets into from the arrival end of elevator 100; Be transported to the porch of material distributing machine 200 through elevator; Be divergent shape on the material distributing machine 200 and be provided with four dentation V-type grooves 201 (being example with four dentation V-type grooves, the diameter of the width adequate corn of groove) here, below dentation V-type groove 201, be provided with vibrating device 202; Vibrating device 202 carries out the vibration of rule; Under the effect of vibrating device 202, each corn scatter gradually and gets in each dentation V-type groove 201, and moves forward along the V-type groove.End in material distributing machine 200 is provided with special material outlet 203; This special material outlet 203 is arranged between each dentation V-type groove 201; When many corns are stacked or have corn to pile up between the groove; These corns can get into special material outlet 203 when moving to material distributing machine 200 ends, and remaining corn in groove then gets into letter sorting main frame 300.During use, also can tilt dentation V-type groove is set, regulate the difference in height of groove and can adjust the pace of corn in groove in material distributing machine.

Letter sorting is provided with four conveyer belts 301 on the main frame 300, and these four conveyer belts 301 dock with four dentation V-type grooves 201 on the material distributing machine 200 one by one, and then the corn in groove gets into four conveyer belts 301 one by one.Letter sorting main frame 300 is respectively arranged with a plurality of specifications along each conveyer belt 301 and sets sorting equipment; In the present embodiment; This specification is set sorting equipment and is specially the inductor 302 and gas hole 303 that cooperatively interacts; Letter sorting also is provided with control module 304 on the main frame 300 and regulates each specification and set sorting equipment, and control module 304 is realized through microprocessor, connected inductor 302 and gas hole 303 respectively.Through the induction range (like length, weight etc.) of control module 304 scalable inductors 302, and a plurality of inductor 302 can be provided with different induction ranges and influence value; Through the control module 304 also gassing time, speed, size etc. of scalable gas hole 303, different needs when satisfying the letter sorting corn.Promptly setting different influence values on the different inductor 302 and on gas hole 303, setting corresponding air-blowing quantity along conveyer belt 301; Corn on conveyer belt is through out-of-date; The specification of inductor induction corn; Meeting setting range then blows through control module control gas hole; Make this corn get into trimmed size conveyer 400, the corn that does not meet setting range then is arranged on the outer material outlet 305 of the terminal setting specification of letter sorting main frame along with conveyer belt gets into, and the corn that gets into trimmed size conveyer 400 then gets into and is arranged on the terminal finished product materials outlet 401 of trimmed size conveyer.So, can convenient, fast, standard sort and collect the corn of different size.

More than the disclosed several specific embodiments that are merely the application, but the application is not limited thereto, any those skilled in the art can think variation, all should drop in the application's the protection domain.

Claims

1. automatic hierarchy system; It is characterized in that; Comprise one be used for transferring raw material elevator, be used for material distributing machine, a letter sorting main frame and the trimmed size conveyer that raw material dispersion makes it to get into respectively the letter sorting main frame, said elevator, material distributing machine, letter sorting main frame and trimmed size conveyer are connected successively; Said material distributing machine is provided with the dentation groove, and dentation groove below is provided with vibrating device; On the said letter sorting main frame some conveyer belts are set, along each conveyer belt some specifications are set respectively and set sorting equipment, control module also is set on the letter sorting main frame regulates each specification setting sorting equipment.

2. automatic hierarchy system as claimed in claim 1 is characterized in that, it is inductor and gas hole that said specification is set sorting equipment, and control module connects inductor and gas hole respectively.

3. automatic hierarchy system as claimed in claim 1 is characterized in that, said dentation groove docks with conveyer belt one by one.

4. automatic hierarchy system as claimed in claim 1 is characterized in that, said dentation groove is the V-type groove.

5. automatic hierarchy system as claimed in claim 1 is characterized in that, said dentation groove is in the material distributing machine setting that tilts.

6. automatic hierarchy system as claimed in claim 1 is characterized in that, said material distributing machine end is provided with special material outlet, and this special material outlet is arranged between the dentation groove.

7. automatic hierarchy system as claimed in claim 1 is characterized in that, said letter sorting main frame end is provided with sets the outer material outlet of specification.

8. automatic hierarchy system as claimed in claim 1 is characterized in that, said trimmed size conveyer end is provided with the finished product material outlet.