CN202232811U

CN202232811U - Tea processing equipment

Info

Publication number: CN202232811U
Application number: CN2011203356698U
Authority: CN
Inventors: 许葆青
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-09-08
Filing date: 2011-09-08
Publication date: 2012-05-30
Anticipated expiration: 2021-09-08

Abstract

The utility model belongs to the field of manufacturing of tea and particularly relates to tea processing equipment. The tea processing equipment comprises a rigid extrusion unit, wherein, the rigid extrusion unit comprises two matched extrusion parts capable of making a relative motion; at least one extrusion part is a pressure roller; and the extrusion clearance of the rigid extrusion unit is identical with the to-be-formed thickness of tea leaves. Compared with the traditional type method that tea leaves are manually flattened leaf by leaf and then baked in a drying screen, the tea processing equipment provided by the utility model has higher working efficiency. According to the utility model, when a machine is turned on, all that is needed is to feed at the feeding end by workers, and manual compression by hands is not needed, so that operation is extremely simple, and the labor intensity can be reduced substantially; and meanwhile, since the rigid extrusion unit is utilized to extrude to-be-formed tea leaves to realize forcible flattening leaf by leaf, the operating force, the extrusion accuracy and the like can be guaranteed as compared with manual operation, so that the appearance and the quality of the eventually-formed tea leaves can be improved effectively.

Description

A kind of tea-processing equipment

Technical field

The utility model belongs to tealeaves and makes the field, is specifically related to a kind of tea-processing equipment.

Background technology

China is tealeaves big country, and its kind is numerous, and tea-manufacturing technology also is not quite similar, especially as " Taiping Houkui Tea " tealeaves, and the extremely market favor of its special tea shape and quality, its profile is flat, the basic characteristics of Da Ye more become the notable feature of judging its classification.Mostly its unique profile is to realize through the baking sieve mode of baking and banking up with earth.During practical application, tealeaves is folded between the two-layer screen cloth and places dryer training baking get final product, owing to be densely covered with hole on the screen cloth, tea moisture distributes through above-mentioned hole, can reach the purpose of the about moisture content of place to go tealeaves and the tealeaves of finalizing the design.In its practical operation; At first will place the tealeaves after room temperature air dried a period of time to smooth out with the fingers straight its shape one by one, make the crooked straight gathering of blade integral of tealeaves bifurcated, and manually tentatively pinch and put on the special pressing plate more one by one after flat; Cover compress; And artificial carry out secondary with pressure roller and flatten, will pass through tealeaves after the aforesaid way flat form afterwards again and be transferred to piecewise and clamp in the baking sieve and the training baking, finally obtain finished product.Aforesaid way exists operation original, and labor strength is high, and process operations is complicated, and the defective that productivity ratio is low is difficult to satisfy the required high efficiency demand of modernized Tea Industry.

Make for tealeaves in fact; The existing history in several thousand of China; The mechanization of its baking operation also begins to popularize gradually; (patent No.: promptly disclose following technical characterictic ZL200720037913.6): this dryer comprises baking oven for " belt wheel typing continuously tea process equipment " in the patent name of application on May 17th, 2007 like applicant Ni Shihe; The horizontal from top to bottom steel band conveyor structure more than 4 in the baking oven, the pressure roller of evenly arranging on the below steel band of steel band conveyor structure, the steel band corresponding matching of every adjacent upper and lower steel band conveyor structure; And offset is the distance of steel belt roller shaft radius at least, the dustpan shape loading hopper that its feed end of while is provided for feeding in raw material.Technique scheme mainly relies between the conveying mechanism conveying that shifts to install, pressure roller and conveyer belt and processes like vanelets tealeaves such as cusps flexible the cooperation; Be poured in the loading hopper during operation and the final conveying mechanism that gets into; Because relying on up and down, the flexibility between conveying mechanism cooperates; When toppling over processing in a large number, guarantee its drying effect on the one hand, guarantee again on the other hand still can keep little curved full form behind its drying forming, thereby satisfy the outward appearance demand of itself; Yet because " Taiping Houkui Tea " tealeaves body very large (be cusp length 5 to 10 times); After completing, it must guarantee the whole flat thin aluminium foil shape (thickness is about 0.2mm) that is again; Only rely on the flexibility cooperation of said structure can't process at all; Even process reluctantly, finally also must destroy the unique look form of its flat Da Ye, greatly reduce the quality of " Taiping Houkui Tea " tealeaves itself.

Summary of the invention

The purpose of the utility model provides a kind of operating reliably and the tea-processing equipment of high efficiency, and it is simple to operate, and yield rate is high, can make the tealeaves behind its drying forming satisfy the flat outward appearance demand of profile.

For realizing above-mentioned purpose; The utility model has adopted following technical scheme: a kind of tea-processing equipment; Said tea-processing equipment comprises the rigidity squeeze unit; Said rigidity squeeze unit comprises two press sections of the produced relative motion that matches, and said at least one press section is a pressure roller, and the thickness to be formed of the top clearance of said rigidity squeeze unit and tealeaves coincide.

The major advantage of the utility model is: after adopting said structure; Compare old-fashioned manual work and flatten and change over to baking sieve piecewise and bake and bank up with earth, its operating efficiency is higher, and the utility model is behind the unlatching machine; Only need the workman to the operation that feeds intake of its feed end; Do not need to roll manually, operate very easyly, can reduce its labour intensity greatly; Simultaneously; The utility model relies on the rigidity squeeze unit to treat moulding tealeaves and realizes flattening by force piecewise; Compare manually-operated, its operating force, extruding accuracy etc. all can guarantee, thereby finished product outward appearance and quality after its final molding all can be effectively improved.

Description of drawings

Fig. 1 is the structural representation of the utility model;

Fig. 2 is the I part partial enlarged drawing of Fig. 1;

Fig. 3 is the structural representation of regulon;

Fig. 4 is a rigidity squeeze unit structural representation;

Fig. 5 is the II part partial enlarged drawing of Fig. 1.

The specific embodiment

A kind of tea-processing equipment; Said tea-processing equipment comprises the rigidity squeeze unit; Said rigidity squeeze unit comprises two press sections of the produced relative motion that matches; Said at least one press section is a pressure roller, and the thickness to be formed of the top clearance of said rigidity squeeze unit and tealeaves coincide.

Further preferred version as the utility model; For increasing the functional reliability of the utility model; Said rigidity squeeze unit is made up of a pair of upper and lower pressure roller that cooperatively interacts 41,42, and the plane that axial line constitutes of said two

pressure rollers

41,42 is positioned at vertical guide.

Further; For effectively improving the operating efficiency of the utility model; Realize its streamlined production; As shown in Figure 1, said tea-processing equipment comprises support 10 and is horizontally placed on being used on the support 10 carries the conveyer belt 20 of tealeaves, and said rigidity squeeze unit is arranged at the tea-processing equipment feed end; The be placed in zone face both sides of the upper belt body that constitutes conveyer belt 20 of said upper and

lower pressure roller

41,42, the said thickness to be formed of going up top clearance and tealeaves between pressure roller 41 and conveyer belt 20 zone faces is identical.That is to say; The upper and lower pressure roller that is arranged in parallel 41,42 of the utility model closely grasps the upper belt body of conveyer belt 20, like this, and when the staff is positioned over rigidity squeeze unit feed end with tealeaves to be formed; Under upper and

lower pressure roller

41,42 rigid engagement power effects; Tealeaves is forced to flatten and get into conveyer belt 20 zone face places subsequently and is delivered to next procedure, compares old-fashioned manual work and pinches flatly one by one, and its operating efficiency is greatly improved naturally.

For simplifying the utility model structure, said conveyer belt 20 comprises feed end deflector roll and discharge end deflector roll, and said feed end deflector roll constitutes the lower compression roller 42 of rigidity squeeze unit.In other words; The feed end of the conveyer belt 20 of this moment promptly constitutes the feed end of rigidity squeeze unit, and when conveyer belt 20 rotated, the rigidity squeeze unit was also being rotated; Place tealeaves at conveyer belt 20 feed ends this moment; Its rigidity squeeze unit can be automatically with its interlock and be drawn into flattening, afterwards with its nature along carrying zone face to transit on the zone face of conveyer belt 20 and carrying out subsequent operation, like Fig. 1 and shown in Figure 4.

Further, for guaranteeing the action message of rigidity squeeze unit, said upper and

lower pressure roller

41,42 be provided with power source at the one of which end, the slewing rate of said upper and

lower pressure roller

41,42 is consistent, and is as shown in Figure 1.

Further; For making the utility model adapt to all kinds of tealeaves thickness to be formed; The utility model has been realized the adjustability of two roller spaces of its rigidity squeeze unit; Concrete structure is: the said pressure roller 41 of going up is cantilever-shaped hinged securement on support 10, and said tea-processing equipment also comprises the adjusting portion 70 that is used to regulate upper and

lower pressure roller

41,42 spacings, and said adjusting portion 70 is for regulating bolt; Said adjusting bolt threaded one end is fixed in the both sides stiff end of lower compression roller 42, and the other end is upwards postponed and is resisted against stiff end bottom, pressure roller 41 both sides.When needs are processed the tealeaves to be formed of a certain thickness or need be transferred both gaps for gap error that eliminate to go up

lower compression roller

41,42; Turn adjusting portion 70, adjusting this moment portion 70 can push pressure roller 41, thereby reaches the purpose of regulating upper and

lower pressure roller

41,42 spacings; Like Fig. 1 and shown in Figure 5; In the practical operation,, can be set to the bolt cooperation in both hinged places for increasing the hinged stability of 10 on last pressure roller 41 and support; When needs are regulated upper and

lower pressure roller

41,42 spacings, can unclamp above-mentioned both hinged place bolts earlier and again two pressure rollers carried out rear portion verification adjusting operation.

Further, for improving the operating efficiency of the utility model, said tea-processing equipment also comprises the drying unit 30 that is used to dry tealeaves on the conveyer belt 20; Can the belt body setting of conveyer belt 20 be mesh-like in the practical operation; Owing to be densely covered with the mesh-like hole on the belt body of conveyer belt 20, can select for use in the practical application like crude fibre yarn fabric such as burlap or metal mesh belt etc., thereby on the one hand its can with each running roller between cooperates the enough frictional force of generation; Guarantee the rigidity squeeze unit normally roll the extruding tealeaves to be formed; Its mesh-like hole heat of also being more convenient for collecting is guaranteed the flash baking of tealeaves, simultaneously on the other hand; Tea moisture distributes through above-mentioned hole, also can reach the purpose of about moisture content of place to go tealeaves and typing tealeaves; The utility model preferred version is that the belt body of conveyer belt 20 is the stainless steel guipure; This is because metal mesh belt such as stainless steel has is difficult for getting rusty and advantage such as high temperature resistance; Thereby the demand that cleans that in the high temperature of resisting drying unit 30, can also meet Tea Processing, the hole that gathers on its guipure has simultaneously also reached the identical effect of above-mentioned mesh-like conveyer belt 20 belt bodies; The implementation of said drying unit 30 can be multiple, and mode that the utility model is selected for use is: said drying unit 30 is electrothermal tube, and said drying unit 30 is under being distributed in it more than one and along conveyer belt 20 throughput directions.

Further; For preventing the deformation recovery tendency in follow-up drying course, to occur through the tealeaves after the flattening of rigidity squeeze unit; The upper belt body stage casing of said formation conveyer belt 20 is provided with the more than one auxiliary running roller 50 that is used for ancillary compressive; Said auxiliary running roller 50 axial lines and the 41 axis parallel settings of last pressure roller, said auxiliary running roller 50 is taken on the zone face of the upper belt body that is against conveyer belt 20, and is as shown in Figure 1.

In the practical operation, can consider the isometric setting of said each running roller length dimension.Further preferred version as the utility model: consider that conveyer belt 20 permanent actions will inevitably exist belt body to become flexible problem; Therefore; Said tea-processing equipment also comprises the regulon 60 that is used to regulate conveyer belt 20 tensioning degrees; Said regulon 60 is positioned at the discharge end deflector roll place of conveyer belt 20, and the adjusting direction of said regulon 60 and conveyer belt 20 throughput directions laterally arrange, shown in Fig. 1-3.

Above-mentioned regulon 60 functions of concrete realization; Said regulon 60 comprises threaded screw rod 61; The one end affixed output deflector roll stiff end of said threaded screw rod 61 also constitutes feed screw nuts with 10 on support and cooperates; 10 bolts of output deflector roll stiff end and support are affixed, and the mating holes 11 with output deflector roll stiff end cooperation place on the said support 10 is a mounting hole, the parallel conveyer belt 20 length direction settings of said mating holes 11 length directions.Like this; When conveyer belt 20 is loosening because of permanent action produces, earlier the support 10 and the bolt of output deflector roll stiff end cooperation place are unscrewed, rotate the threaded screw rod 61 that is positioned at output deflector roll both sides stiff end again; Because threaded screw rod 61 is in the feed screw nut with 10 on support and cooperates; When support 10 was static, threaded screw rod 61 promoted the output deflector rolls along the action of conveyer belt 20 throughput directions, thereby reached the purpose of tensioning conveyer belt 20 belt bodies; When conveyer belt 20 belt bodies were tensioned to appropriate level, the bolt of tightening support 10 and output deflector roll stiff end cooperation place again was to realize its fixing operation.

The utility model is when practical application; Can import material guide device 80 be set at rigidity squeeze unit feed end, the concrete structure of import material guide device 80 can be set to the big and young bell mouth shape of discharging of its charging aperture, when tea stalks portion passes import material guide device 80 forward; Because there is minimum diameter in import material guide device 80; Its curling bending place blade is drawn in to a direction by its constraint and nature, smoothes out with the fingers straight effect thereby realize it, will pass through afterwards to smooth out with the fingers straight tealeaves and get into to be driven by conveyer belt 20 subsequently after the rigidity squeeze unit is flattened again and bake and bank up with earth operation; As shown in Figure 4, thereby to the purpose that improves its production efficiency.

Claims

1. tea-processing equipment; It is characterized in that: said tea-processing equipment comprises the rigidity squeeze unit; Said rigidity squeeze unit comprises two press sections of the produced relative motion that matches; Said at least one press section is a pressure roller, and the thickness to be formed of the top clearance of said rigidity squeeze unit and tealeaves coincide.

2. tea-processing equipment according to claim 1 is characterized in that: said rigidity squeeze unit is made up of a pair of upper and lower pressure roller that cooperatively interacts (41,42), and the plane that axial line constitutes of said two pressure rollers (41,42) is positioned at vertical guide.

3. tea-processing equipment according to claim 1 and 2; It is characterized in that: said tea-processing equipment comprises support (10) and is horizontally placed on the conveyer belt that is used to carry tealeaves (20) on the support (10); Said rigidity squeeze unit is arranged at the tea-processing equipment feed end; The be placed in zone face both sides of the upper belt body that constitutes conveyer belt (20) of said upper and lower pressure roller (41,42), the said thickness to be formed of going up top clearance and tealeaves between pressure roller (41) and conveyer belt (20) zone face is identical.

4. tea-processing equipment according to claim 3 is characterized in that: said conveyer belt (20) comprises feed end deflector roll and discharge end deflector roll, and said feed end deflector roll constitutes the lower compression roller (42) of rigidity squeeze unit.

5. tea-processing equipment according to claim 4 is characterized in that: said upper and lower pressure roller (41,42) be provided with power source at the one of which end, the slewing rate of said upper and lower pressure roller (41,42) is consistent.

6. tea-processing equipment according to claim 4; It is characterized in that: the said pressure roller (41) of going up is cantilever-shaped hinged securement on support (10); Said tea-processing equipment also comprises the adjusting portion (70) that is used to regulate upper and lower pressure roller (41,42) spacing; Said adjusting portion (70) is for regulating bolt, and said adjusting bolt threaded one end is fixed in the both sides stiff end of lower compression roller (42), and the other end is upwards postponed and is resisted against stiff end bottom, pressure roller (41) both sides.

7. tea-processing equipment according to claim 4; It is characterized in that: said tea-processing equipment also comprises the drying unit (30) that is used to dry the last tealeaves of conveyer belt (20); The belt body of said conveyer belt (20) is the stainless steel guipure; Said drying unit (30) is an electrothermal tube, and said drying unit (30) is under being distributed in it more than one and along conveyer belt (20) throughput direction.

8. tea-processing equipment according to claim 7; It is characterized in that: the upper belt body stage casing of said formation conveyer belt (20) is provided with the more than one auxiliary running roller (50) that is used for ancillary compressive; Said auxiliary running roller (50) axial line and last pressure roller (41) axis parallel setting, said auxiliary running roller (50) is taken on the zone face of the upper belt body that is against conveyer belt (20).

9. tea-processing equipment according to claim 4; It is characterized in that: said tea-processing equipment also comprises the regulon (60) that is used to regulate conveyer belt (20) tensioning degree; Said regulon (60) is positioned at the discharge end deflector roll place of conveyer belt (20), and the adjusting direction of said regulon (60) and conveyer belt (20) throughput direction laterally arrange.

10. tea-processing equipment according to claim 9; It is characterized in that: said regulon (60) comprises threaded screw rod (61); The one end affixed output deflector roll stiff end of said threaded screw rod (61) and with support (10) between constitute the feed screw nut and cooperate; Bolt is affixed between output deflector roll stiff end and support (10); The mating holes (11) with output deflector roll stiff end cooperation place on the said support (10) is a mounting hole, the parallel conveyer belt of said mating holes (11) length direction (20) length direction setting.