CN202204471U - Water-cooling cold water set washing glue ball on-line performance test device base on digital optical sensor technology - Google Patents
Water-cooling cold water set washing glue ball on-line performance test device base on digital optical sensor technology Download PDFInfo
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- CN202204471U CN202204471U CN2011202797725U CN201120279772U CN202204471U CN 202204471 U CN202204471 U CN 202204471U CN 2011202797725 U CN2011202797725 U CN 2011202797725U CN 201120279772 U CN201120279772 U CN 201120279772U CN 202204471 U CN202204471 U CN 202204471U
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Abstract
The utility model discloses a water-cooling cold water set washing glue ball on-line performance test device base on digital optical sensor technology, which comprises two glue ball performance test parts and a monitor analysis display system. The two glue ball performance test parts are communicated through a pipe section, a glue ball channel structure is arranged in each glue ball performance test part, a digital optical sensor is arranged on the vertical position of each glue ball channel structure, and the digital optical sensor is connected with the monitor analysis display system. The water-cooling cold water set washing glue ball on-line performance test device is simple in structure, flexible in use and convenient to assemble, can timely and accurately detect glue ball performance on time, timely remind operators of the qualified rate of washing glue ball, does not need machine halt for manual detection, saves manpower and material resources, improves efficiency, and guarantees using effects of the glue ball washing device.
Description
Technical field
The utility model discloses a kind of water-cooled handpiece Water Chilling Units based on the digital fiber sensing technology and cleans glueballs on-line performance proving installation; Particularly a kind of performance of cleaning glueballs in the real time on-line monitoring water-cooled handpiece Water Chilling Units that is exclusively used in can independently or as the glueballs that the ball cleaning apparatus build-in components uses be cleaned monitoring device.
Background technology
Water-cooled handpiece Water Chilling Units glueballs on-line cleaning device can prevent that condenser cooling tube inwall from dirt occurring and influencing the condenser heat exchange efficiency, increases energy consumption.Existing condenser ball cleaning apparatus is made up of parts such as catching ball device, service robot, control module, glueballs and circulation line.It is provided with cleaning frequency and number of times through micro computer controlled routine, will send out in the condenser greater than the cleaning glueballs of condenser cooling tube internal diameter, and glueballs relies on differential water pressures to push through cooling tube; Cooling tube is regularly cleaned, dirt can not be deposited, thereby can keep condenser cooling tube inwall clean; Improve heat exchange efficiency, it is poor to reduce condensation end, and increasing handpiece Water Chilling Units operation COP (is the conversion ratio between energy and the heat; Be called for short Energy Efficiency Ratio), Synergistic and energy-saving.
The cleaning efficiency of glueballs on-line cleaning device mainly depends on the glueballs quality and quantity.Along with the glueballs wash number is more and more, will cause the glueballs wearing and tearing, the glueballs diameter is more and more littler, and the effect of scouring condenser cooling tube internal diameter does not so just reach the effect of cleaning worse and worse, has influenced the heat transfer rate of condenser.The present technology in the whole world all is to adopt the method for manual regular inspection to judge whether to need to change glueballs, and this method can not be accomplished in time to judge the glueballs performance, and wasted time and energy.
Summary of the invention
Method to the above-mentioned current hand inspection of mentioning of employing of the prior art judges whether that needing to change glueballs exists promptness and the problem that wastes time and energy; The utility model provides a kind of new water-cooled handpiece Water Chilling Units based on the digital fiber sensing technology to clean glueballs on-line performance proving installation; It is through the quantity of digital fiber sensor glueballs; Calculate the performance of glueballs according to glueballs through the time of certain transfer tube, qualification rate that can online detection glueballs.
The technical scheme that its technical matters that solves the utility model adopts is: a kind of water-cooled handpiece Water Chilling Units based on the digital fiber sensing technology is cleaned glueballs on-line performance proving installation; Proving installation comprises two glueballs performance monitoring parts and monitoring analysis display system; Two glueballs performance monitoring parts are connected through pipeline section; Be provided with a glueballs channel architecture in each glueballs performance monitoring parts; A digital Fibre Optical Sensor is installed on the upright position of each glueballs channel architecture, and the digital fiber sensor is connected with the monitoring analysis display system.
The technical scheme that its technical matters that solves the utility model adopts further comprises:
The inner material that adopts and be cleaned the same material of heat exchanger tube of described glueballs channel architecture is processed; Glueballs channel architecture inside diameter is with to be cleaned the heat exchanger tube inside diameter identical, and glueballs channel architecture inside is provided with and is cleaned the inner identical internal thread form of heat exchanger tube.
Described each glueballs performance monitoring parts two ends are fixed with a flange respectively, and two glueballs performance monitoring parts are connected with middle pipeline section through flange.
Described two glueballs performance monitoring parts directly link together through pipeline section, and its two ends are fixed with a flange respectively.
Described monitoring analysis display system comprises digital fiber sensor, single-chip microcomputer and display; The digital fiber sensor sends to fiber amplifier through optical fiber transmission line with the optical fiber detection signal; Fiber amplifier is transferred to single-chip microcomputer through transmission line with signal, and single-chip microcomputer is transferred to display through transmission line with signal.
Described monitoring analysis display system also comprises warning device, and warning device is connected with single-chip microcomputer through the warning connecting line.
The beneficial effect of the utility model is: the utility model is simple in structure, use is flexible, install convenience additional; Can real-time, online accurate detection glueballs performance through the utility model; Inform that in time operating personnel clean the qualification rate of glueballs, the utility model need not to shut down manual detection, uses manpower and material resources sparingly; Raise the efficiency, guarantee the result of use of ball cleaning apparatus.
To combine accompanying drawing and embodiment that the utility model is further specified below.
Description of drawings
Fig. 1 be the utility model install and use the status architecture synoptic diagram.
Fig. 2 is a kind of concrete structure synoptic diagram of the utility model.
Fig. 3 is A-A and a B-B place cross-sectional view (A-A is identical with B-B place cross-section structure) among Fig. 2.
Among the figure: 1-condenser, 2-are caught the ball device, 3-service robot, 4-glueballs performance testing device, the 5-pipeline of serving a ball; 6-receives the bulb road, 7-glueballs circulation conveyance conduit, and 8-optical fiber, 9-cleans glueballs; 10-digital fiber amplifier, 11-single-chip microcomputer, 12-display, 13-warning device; The 14-electrical ball valve, 15-flange, 16-glueballs device for detecting performance, 17-pipeline section.
Embodiment
Present embodiment is the utility model preferred implementation, and other all its principles are identical with present embodiment or approximate with basic structure, all within the utility model protection domain.
The utility model is that a kind of water-cooled handpiece Water Chilling Units based on the digital fiber sensing technology is cleaned glueballs on-line performance proving installation; It is the improvement to water-cooled handpiece Water Chilling Units ball cleaning apparatus, can carry out the on-line performance test to the cleaning glueballs in the water-cooled handpiece Water Chilling Units through the utility model.Please referring to accompanying drawing 1 and accompanying drawing 2; The utility model mainly comprises the digital fiber sensor and the monitoring analysis display system of two differences that are connected with the glueballs circulating line of glueballs on-line cleaning device, please referring to accompanying drawing 1, in the present embodiment; The glueballs on-line cleaning device of condenser 1 mainly by service robot 3, service pipeline 5, catch ball device 2, receive bulb road 6 etc. and form; Service robot 3 through the service pipeline 5 with glueballs along with chilled water sends in the condenser 1, condenser 1 is cleaned, glueballs is with after cooling water flow out of condenser 1; Catch by catching 2 pairs of glueballs of ball device, glueballs is sent back in the service robot 3 through receiving bulb road 6.It is 200920179704.4 in the patent No. of first to file that the glueballs on-line cleaning apparatus structure that relates in the utility model can adopt the applicant; Denomination of invention is: a kind of water-cooled handpiece Water Chilling Units shell-and-tube cooler glueballs automatic on-line cleaning device; During practical implementation, the cleaning glueballs on-line performance proving installation of the utility model also can be applied in the glueballs on-line cleaning device of other versions.Glueballs performance testing device 16 in the utility model uses as the accessory components of glueballs on-line cleaning device; Two glueballs performance monitoring parts flange 15 through two ends is connected the service pipeline 5 of glueballs on-line cleaning device and receives between the bulb road 6 in the present embodiment, and specification, the shape of the housing of the glueballs performance testing device 16 in the utility model and the flange 15 at two ends thereof should be confirmed according to actual operating position.
Please referring to accompanying drawing 2 and accompanying drawing 3, the utility model mainly comprises two glueballs performance monitoring parts, and two glueballs performance monitoring parts are connected through pipeline section 17; In the present embodiment, be provided with more than one glueballs passage mechanism in each glueballs performance monitoring parts, in the present embodiment; The glueballs passage mechanism adopts and is cleaned the same internal diameter of heat exchanger tube, with the internal thread form, with the structure of material; A digital Fibre Optical Sensor 8 is installed on the upright position of each glueballs passage mechanism, and in the present embodiment, digital fiber sensor 8 adopts contrast formula digital fiber sensor; During practical implementation, also can adopt reflective digital fiber sensor.In the present embodiment; Two glueballs performance monitoring parts are connected on the pipeline section 17 through flange 15 respectively; Also can directly adopt pipeline section 17 that two glueballs performance monitoring parts are linked together, a flange 15 is set respectively at its two ends, the utility model is linked on the pipeline section 17.In the present embodiment, on pipeline section 17, also be connected with valve, in the present embodiment, valve adopts electrical ball valve 14.In the present embodiment, two digital Fibre Optical Sensors 8 are connected with the monitoring analysis display system respectively.
Please referring to accompanying drawing 2; In the present embodiment; The glueballs performance monitoring is analyzed display system and is made up of three parts basically, i.e. information acquisition unit---digital fiber sensor 8, electrical ball valve 14, data analysis unit---single-chip microcomputer 11, and digital fiber sensor 8 is connected on the digital fiber amplifier 10 through optical fiber transmission line; Be connected to single-chip microcomputer 11 through connecting line then, be connected on display 12 and the warning device 13 at display connecting line and warning connecting line at last.
The utility model is to utilize to clean the asynchronism(-nization) of glueballs through C point and D point (i.e. the mounting points of the digital fiber sensor 8 of two glueballs performance monitoring parts); Gather the start pulse signal of the digital fiber sensor 8 of 2 of C, D respectively; Signal is transferred on the single-chip microcomputer 11 through digital fiber amplifier 10; Draw the number percent of qualified cleaning glueballs to time with comparing analysis reference time through the built-in process software analyses of single-chip microcomputer 11, and be presented on the display device 12 through 2 of C, D.
The utility model is in use: bring into operation at service robot 3 preceding 60 seconds open electrical ball valve 14; The digital fiber sensor that lets new untapped glueballs under the action of pressure of water, order through C; At this moment; Glueballs has been blocked the light that Fibre Optical Sensor that C orders sends, thereby makes the digital fiber sensor-triggered pulse signal that C is ordered, and the pulse signal of the digital fiber sensor that C is ordered is transferred to single-chip microcomputer 11 through optical fiber transmission line; When digital fiber sensor that same glueballs is ordered through D; This moment, glueballs was blocked the light that digital fiber sensor that D orders sends; Thereby start pulse signal, signal is transferred to single-chip microcomputer 11 through optical fiber transmission line, and single-chip microcomputer 11 is analyzed through built-in statistical study process software; Being no less than 10 times through 2 of C, D to new untapped glueballs calls and is preset in reference time in the system; During each test, the percentages show that time and the qualified reference time comparative analysis of tested cleaning glueballs through 2 of TCH test channel C, D draws qualified cleaning glueballs on display device, when qualified number percent less than 75% the time; Warning device is reported to the police automatically, explains that this moment, glueballs needed to change.
The principle of work of the utility model is: the glueballs passage mechanism adopts and is cleaned the same internal diameter of heat exchanger tube, with the internal thread form, with the structure of material; During system debug; Be no less than the time of passing through TCH test channel C, 2 Fibre Optical Sensors of D more than 10 times according to the new untapped cleaning glueballs of test; The built-in statistical analysis software of single-chip microcomputer provides the reference time that qualified cleaning glueballs passes through C, 2 Fibre Optical Sensors of D, is preset in reference time in the system, along with the increase of wash number; Glueballs has certain wearing and tearing; Diameter can diminish, and the number percent that this moment, time and qualified comparative analysis reference time through 2 of TCH test channel C, D drew qualified cleaning glueballs is presented on the data display unit.The build-in components that performance testing device can be used as cleaning machine uses, and also can be used as independent detection part and uses, and this device can real-time, online, accurately be monitored the performance of cleaning glueballs in the water-cooled handpiece Water Chilling Units.
The utility model is simple in structure, use is flexible, install convenience additional; Can real-time, online accurate detection glueballs performance through the utility model; The qualification rate of in time reminding operating personnel to clean glueballs, the utility model need not to shut down manual detection, uses manpower and material resources sparingly; Raise the efficiency, guarantee the result of use of ball cleaning apparatus.
Claims (6)
1. the water-cooled handpiece Water Chilling Units based on the digital fiber sensing technology is cleaned glueballs on-line performance proving installation; It is characterized in that: described proving installation comprises two glueballs performance monitoring parts and monitoring analysis display system; Two glueballs performance monitoring parts are connected through pipeline section; Be provided with a glueballs channel architecture in each glueballs performance monitoring parts; A digital Fibre Optical Sensor is installed on the upright position of each glueballs channel architecture, and the digital fiber sensor is connected with the monitoring analysis display system.
2. the water-cooled handpiece Water Chilling Units based on the digital fiber sensing technology according to claim 1 is cleaned glueballs on-line performance proving installation; It is characterized in that: the inner material that adopts and be cleaned the same material of heat exchanger tube of described glueballs channel architecture is processed; The inside diameter of glueballs channel architecture is with to be cleaned the heat exchanger tube inside diameter identical, and glueballs channel architecture inside is provided with and is cleaned the inner identical internal thread form of heat exchanger tube.
3. the water-cooled handpiece Water Chilling Units based on the digital fiber sensing technology according to claim 1 is cleaned glueballs on-line performance proving installation; It is characterized in that: described each glueballs performance monitoring parts two ends are respectively equipped with a flange, and two glueballs performance monitoring parts are connected with middle pipeline section through flange.
4. the water-cooled handpiece Water Chilling Units based on the digital fiber sensing technology according to claim 1 is cleaned glueballs on-line performance proving installation; It is characterized in that: described two glueballs performance monitoring parts directly link together through pipeline section, and its two ends are respectively equipped with a flange.
5. clean glueballs on-line performance proving installation according to any described water-cooled handpiece Water Chilling Units in the claim 1 to 4 based on the digital fiber sensing technology; It is characterized in that: described monitoring analysis display system comprises digital fiber sensor, single-chip microcomputer and display; The digital fiber sensor sends to fiber amplifier through optical fiber transmission line with the optical fiber detection signal; Fiber amplifier is transferred to single-chip microcomputer through transmission line with signal, and single-chip microcomputer is transferred to display through transmission line with signal.
6. the water-cooled handpiece Water Chilling Units based on the digital fiber sensing technology according to claim 5 is cleaned glueballs on-line performance proving installation; It is characterized in that: described monitoring analysis display system also comprises warning device, and warning device is connected with single-chip microcomputer through the warning connecting line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202797725U CN202204471U (en) | 2011-08-03 | 2011-08-03 | Water-cooling cold water set washing glue ball on-line performance test device base on digital optical sensor technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202797725U CN202204471U (en) | 2011-08-03 | 2011-08-03 | Water-cooling cold water set washing glue ball on-line performance test device base on digital optical sensor technology |
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| Publication Number | Publication Date |
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| CN202204471U true CN202204471U (en) | 2012-04-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202797725U Expired - Fee Related CN202204471U (en) | 2011-08-03 | 2011-08-03 | Water-cooling cold water set washing glue ball on-line performance test device base on digital optical sensor technology |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102331342A (en) * | 2011-08-03 | 2012-01-25 | 倪永刚 | On-line performance testing device for cleaning glueballs of water-cooled water chiller unit based on digital fiber sensing technology and testing method |
| CN113465123A (en) * | 2021-06-29 | 2021-10-01 | 青岛海尔空调电子有限公司 | Control method for central air conditioner and central air conditioner |
-
2011
- 2011-08-03 CN CN2011202797725U patent/CN202204471U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102331342A (en) * | 2011-08-03 | 2012-01-25 | 倪永刚 | On-line performance testing device for cleaning glueballs of water-cooled water chiller unit based on digital fiber sensing technology and testing method |
| CN113465123A (en) * | 2021-06-29 | 2021-10-01 | 青岛海尔空调电子有限公司 | Control method for central air conditioner and central air conditioner |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: ZHANG YAJUN TAN WEIXIANG WANG HAIPENG ZHANG YONGKA Effective date: 20121219 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20121219 Address after: 518031 Guangdong city of Shenzhen province Futian District lotus road building 11D Ge Xianglian fragrant beauty Patentee after: Ni Yonggang Patentee after: Zhang Yajun Patentee after: Tan Weixiang Patentee after: Wang Haipeng Patentee after: Zhang Yongkang Patentee after: Liu Wenfei Address before: 518031 Guangdong city of Shenzhen province Futian District lotus road building 11D Ge Xianglian fragrant beauty Patentee before: Ni Yonggang |
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| ASS | Succession or assignment of patent right |
Owner name: SHENZHEN QINDAFU FLUID MECHANICAL AND ELECTRICAL E Free format text: FORMER OWNER: NI YONGGANG Effective date: 20130208 Free format text: FORMER OWNER: ZHANG YAJUN TAN WEIXIANG WANG HAIPENG ZHANG YONGKANG LIU WENFEI Effective date: 20130208 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20130208 Address after: 518031 Guangdong city of Shenzhen province Nanshan District No. 3 East High Yun Lu PengJi Science Park Building No. 1 (Huake Building 2 floor E block) Patentee after: Shenzhen Handfos Fluid Mechanical AND Electrical Equipment Co., Ltd. Address before: 518031 Guangdong city of Shenzhen province Futian District lotus road building 11D Ge Xianglian fragrant beauty Patentee before: Ni Yonggang Patentee before: Zhang Yajun Patentee before: Tan Weixiang Patentee before: Wang Haipeng Patentee before: Zhang Yongkang Patentee before: Liu Wenfei |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120425 Termination date: 20170803 |