Axial self-centering jig
Technical field
The utility model relates to a kind of machining equipment jig, relates in particular to a kind of jig of long stroke large calibre oil cylinder cylinder barrel endoporus processing.
Background technology
In recent years, hydraulic support has become the main support apparatus of fully mechanized coal mining face.Along with the colliery improves constantly and the safety and high efficiency continuous advancement in technology what coal recovery rate required, hydraulic support is to the overhead type development of big support force.The column of hydraulic support is the bearing assembly of support, is bearing whole support forces of hydraulic support, so the column oil cylinder develops to heavy caliber, long cylinder barrel, maximum oil cylinder internal diameter of cylinder has developed into more than the Φ 500mm, and length reaches more than the 2500mm.But along with the increasing of cylinder barrel diameter and the increase of length, the also corresponding increase of processing and manufacturing difficulty, the consistent wall thickness after being difficult for guaranteeing to process can't guarantee the axiality requirement of cylinder barrel.
The utility model content
The purpose of the utility model is to provide a kind of axial self-centering jig of processing the cylinder barrel endoporus, is particularly useful in the processing of boring long stroke large calibre oil cylinder cylinder barrel endoporus on the boring machine.
The technical scheme of the utility model is:
Axially the self-centering jig comprises that bearing, slide plate, upper rail and leading screw to opening mechanism, are connected with upper rail on the bearing, and upper rail is connected with slide plate slides; Slide plate be about two; Through leading screw opening mechanism is connected between two slide plates; Be connected with the relative flat V-arrangement jaw of opening on the said slide plate, the flat V-arrangement jaw that said opening is relative comprises a flat V-type jaw in a left side and a right flat V-type jaw, the line of symmetry and the machine tool chief axis central lines of flat V-arrangement jaw; Said leading screw comprises two halfnuts, two rhizoid thick stick and inner spline housings to opening mechanism; Two halfnuts are connected to the slide plate below of a corresponding side; Every rhizoid thick stick respectively with the halfnut lead screw transmission of a corresponding side, the lead screw transmission direction is vertical with the bearing center line; The halfnut of one side, the unanimity of the hand of spiral between the leading screw, the halfnut of opposite side, threads of lead screw direction are in contrast; Connect by inner spline housing between the leading screw of the left and right sides; Said leading screw also comprises two cover adjusting devices to opening mechanism, and two cover adjusting devices lay respectively at the bearing both sides, and leading screw is connected with the adjusting device revolution of a corresponding side respectively.
Said adjusting device comprises the fixed cover that is fixed on the bearing outside, the adjustment cover that is threaded with fixed cover, and the adjustment cover is passed in the outer end of said leading screw, is rotationally connected in leading screw and the adjustment cover.
The said fixed cover outside is provided with the tight nut of the back of the body that is used to lock adjustment cover and fixed cover position.
Said leading screw outboard end is provided with the primary nut that prevents that leading screw from moving inward, and said leading screw is provided with the step that prevents that leading screw from outwards moving with the inboard of adjustment cover junction.
The V-type angle of said flat V-arrangement jaw is 90 °.
Said leading screw outboard end is provided with square head or six square toes.
Said bearing down either side respectively is provided with the pressing plate of an assurance bearing and machine tool guideway slip.
Said slide plate down either side respectively is provided with the one slide-plate pressing plate.
Said upper rail is a T type guide rail.
The utility model discloses a kind of axial self-centering jig, comprise bearing and the slide plate of on bearing, installing.Turn-screw is axially fixed on the bearing, and halfnut axially is installed on the leading screw, connects through screw and slide plate.Said slide plate be about two, flat V-arrangement jaw about being separately installed with on it.Said turn-screw is a left-handed leading screw and a dextrorotation leading screw, and is middle through inner spline housing connection, is provided with a square head before the wherein left-handed leading screw; Rotate square head; Drive the rotation of left-handed leading screw, drive the rotation of dextrorotation leading screw through inner spline housing, thus drive on the left-right turning screw rod about revolve screw and do in opposite directions or counter motion; About revolve screw drive left and right sides slide plate and above install about flat V-arrangement jaw do in opposite directions or counter motion, realize location chucking and release function to workpiece.When on boring boring machine, adding section chief's cylinder barrel workpiece, use two these axial self-centering jigs of cover, positioning accuracy is high, and clamping is fast, has solved well to add section chief's cylinder barrel positioning and clamping problem.
The utility model is installed on the guide rail that bores boring machine, and slide plate and turn-screw are installed above the bearing, flat V-arrangement jaw about being equipped with above the slide plate.About the V-type angle of flat V-arrangement jaw be 90 °, its symmetrical center line is parallel with machine tool chief axis.Through the adjustment cover of adjustment left-right turning screw rod, the line of symmetry and the machine tool chief axis central lines of flat V-arrangement jaw about making, the cylinder barrel endoporus axiality requirement after the assurance boring guarantees that the oil cylinder wall thickness is even.
Use the utility model, can realize on the brill boring machine that the endoporus axiality requirement after the assurance boring guarantees that the oil cylinder wall thickness is even with cylindrical location boring endoporus.On horizontal honing machine, use the utility model, can realize quick chucking.If adopt electronic or hydraulic drive, make left-handed leading screw rotation, can realize tightening fast and unclamping action, realize automation mechanized operation.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is for using the utility model sketch map during boring cylinder barrel endoporus on boring boring machine.
The specific embodiment
As shown in Figure 1, the utility model is installed on the machine tool guideway 1.The utility model comprises bearing 2, and bearing 2 is slidingly connected with machine tool guideway 1.The bottom of bearing 2 can be V-type or square type according to the machine tool guideway situation, is square type structure shown in the figure.The left and right sides at bearing 2 respectively is connected with a block pressur plate 3 through bolt, and the lower end of pressing plate 3 is provided with a protrusion, and the shape of protrusion and guide rail 1 are adaptive, can make bearing 2 slide and can not come off along machine tool guideway 1 all the time.Bearing 2 is provided with upper rail 19, and the upper rail 19 of present embodiment adopts T type guide rail.Upper rail 19 slidely connects 12, two slide plates 12 of two slide plates and is symmetrical set.Shown in Fig. 2, the downside both sides of every slide plate 12 are connected with one slide-plate pressing plate 16 respectively, and guarantee appropriate clearance, and held stationary slides.
Be provided with leading screw to opening mechanism between two slide plates 12, leading screw comprises two halfnuts to opening mechanism, two rhizoid thick sticks, inner spline housing 11 and two adjusting devices.Halfnut comprises symmetrically arranged left halfnut 10, right halfnut 20; Leading screw comprises symmetrically arranged left-handed leading screw 9, dextrorotation leading screw 21.Two adjusting devices are connected to the both sides of bearing 2.Left side halfnut 10 is connected the below of left side slide plate 12, and left-handed leading screw 9 passes adjusting device, left halfnut 10 successively, inserts inner spline housing 11 then; Accordingly, the halfnut 20 on right side also is connected the below of right side slide plate 12.Left-handed leading screw 9 is consistent with the hand of spiral of left halfnut 10, and the hand of spiral of the dextrorotation leading screw 21 on corresponding right side and right halfnut 20 is also consistent, but just in time opposite with left-handed leading screw 9 hands of spiral.Inner spline housing 11 is provided with spline, leading screw is slided in spline, and can transmit moment of torsion.Corresponding left-handed leading screw 9, the end of dextrorotation leading screw 21 are provided with spline.
Adjusting device comprises fixed cover 4, the tight nut of the back of the body 5, adjustment cover 6, pad 7 and primary nut 8.
The outside end face of fixed cover 4 is fixed on the right ends of bearing 2 through screw, fixed cover 4 and adjustment cover 6 thread connection, and adjustment cover 6 is passed in the outer end of left-handed leading screw 9, and is connected with 6 revolutions of adjustment cover, and left-handed leading screw 9 turns round rotation in adjustment cover 6.Left-handed leading screw 9 ends are provided with external screw thread, and two primary nut 8 back ofs the body are tight, and primary nut 8 right sides are provided with plain cushion 7, and the effect of primary nut 8 is to prevent that left-handed leading screw 9 from moving right.Left-handed leading screw 9 is provided with a step with the right side of adjustment cover 6 junctions, can prevent that left-handed leading screw 9 is moved to the left.Connect through inner spline housing 11 between left-handed leading screw 9 and the dextrorotation leading screw 21.The adjusting device on right side is identical with the structure in left side.
Two flat V-arrangement jaws 13 about install on slide plate 12 tops, flat V-arrangement jaw 13 connects with slide plate 12 through screw and positioning key, and the opening direction of two flat V-arrangement jaws 13 is relative.About the V-type angle of flat V-arrangement jaw be 90 °, its symmetrical center line is parallel with machine tool chief axis.Rotation adjustment cover 6 can be adjusted the position, the left and right sides of flat two flat V-arrangement jaws 13, the line of symmetry and the machine tool chief axis central lines of flat V-arrangement jaw 13 about making, the tight nut 5 of the back of the body of screwing then.
Left-handed leading screw 9 front ends are provided with a square head 15 (or six square toes); Tighten left-handed leading screw square head 15 rotations with special spanner; Left-handed leading screw 9 drives 21 rotations of dextrorotation leading screw through inner spline housing 11; Do in opposite directions or counter motion thereby drive on each leading screw the corresponding nut 10,20 that splits around, split around nut 10,20 drive left and right sides slide plates 12 and above install about flat V-arrangement jaw 13 do in opposite directions or counter motion, realize location chucking or release function to cylinder barrel 14.
Use is like Fig. 2, shown in 3:
At first two axial self-centering jigs 17 are installed on the machine tool guideway 1, adjust the position, pressing plate 3 is locked at two jig bearings 2 on the machine tool guideway 1 through screw; With cylinder barrel 14 be placed on two jigs 17 about in the middle of the flat V-arrangement jaw 13, tighten left-handed leading screw square head 15 rotations with special spanner, flat V-arrangement jaw 13 tightens cylinder barrel 14 then to middle move toward one another about making.Bore boring head and under driven by motor, start, main shaft drives the boring bar rotation, and boring bar rotates in the bracing frame of front and back; Boring cutter 18 is installed on the boring bar; Main spindle box is done feed motion to the right along guide rail 1, makes boring bar drive boring cutter 18 to right-hand feed motion, the boring processing of realization cylinder barrel endoporus done.The utility model can guarantee the endoporus axiality requirement after the cylinder barrel boring, guarantees that the oil cylinder wall thickness is even.