CN202199800U - Multi-hole deep hole machining equipment modified by lathe - Google Patents
Multi-hole deep hole machining equipment modified by lathe Download PDFInfo
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- CN202199800U CN202199800U CN201120292026XU CN201120292026U CN202199800U CN 202199800 U CN202199800 U CN 202199800U CN 201120292026X U CN201120292026X U CN 201120292026XU CN 201120292026 U CN201120292026 U CN 201120292026U CN 202199800 U CN202199800 U CN 202199800U
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Abstract
一种车床改造的多孔位深孔加工设备,其特征在于:它包括车床床身,主轴箱,通过钻套与主轴箱的主轴连接的钻头,以及由切削液增压装置、环套、钻套、工作台、下滑板、上滑板、机床滑轨、支架、支架滑轨构成的深孔加工装置,所述的钻头为中空结构,外圆周上开有排屑槽,环套套于钻套上,与气压管联接,其端部与主轴箱固定连接,切削液增压装置的输入端联接空压机,输出端经气压管与环套连接;机床滑轨设置在所述车床床身的上端面,下滑板设置在机床滑轨上,与机床电机连动,上滑板设置在下滑板上,在上滑板与下滑板之间设置丝杠,丝杠的一端连接有手轮,支架固定在上滑板上,工作台滑动连接在支架上,在工作台与支架之间设置有丝杠,手轮与丝杠的一端固定连接。
A multi-hole deep hole processing equipment modified from a lathe, characterized in that it includes a lathe bed, a spindle box, a drill connected to the spindle of the spindle box through a drill sleeve, and a deep hole processing device composed of a cutting fluid booster, a ring sleeve, a drill sleeve, a workbench, a lower slide plate, an upper slide plate, a machine tool slide rail, a bracket, and a bracket slide rail. The drill bit is a hollow structure with a chip removal groove on the outer circumference. The ring sleeve is sleeved on the drill sleeve and connected to the air pressure pipe, and its end is fixedly connected to the spindle box. The input end of the cutting fluid booster is connected to the air compressor, and the output end is connected to the ring sleeve through the air pressure pipe; the machine tool slide rail is arranged on the upper end surface of the lathe bed, the lower slide plate is arranged on the machine tool slide rail and is linked to the machine tool motor, the upper slide plate is arranged on the lower slide plate, a lead screw is arranged between the upper slide plate and the lower slide plate, one end of the lead screw is connected to a hand wheel, the bracket is fixed on the upper slide plate, the workbench is slidably connected to the bracket, a lead screw is arranged between the workbench and the bracket, and the hand wheel is fixedly connected to one end of the lead screw.
Description
技术领域 technical field
本实用新型涉及深孔加工技术领域,具体为普通车床改造的多孔位深孔加工设备,主要用于工件在其一次安装下的多孔位的深孔加工。 The utility model relates to the technical field of deep hole processing, in particular to a multi-hole deep-hole processing equipment transformed from an ordinary lathe, which is mainly used for deep-hole processing of a multi-hole part of a workpiece under one-time installation.
背景技术 Background technique
目前,在机械加工中,对于深孔加工,均需要用专用的深孔钻床来完成。由于深孔钻床成本高,利用率较低,因此,大多生产企业很少会配置深孔钻床,致使深孔加工成本居高难下。车床是机械加工生产中广为使用的设备,为了降低深孔加工成本,提出通过对车床进行改造,使其可实现深孔加工,如:专利文献中公开的“普通车床深孔加工装置(专利号:CN201010504232.2)”,虽提高了普通车床的加工范围,降低了深孔加工成本,但是这类改装的车床深孔钻装置只能在一次安装情况下加工唯一位置孔,无法实现专用深孔钻床一次安装多孔位加工功能。 At present, in mechanical processing, for deep hole processing, it is necessary to use a special deep hole drilling machine to complete. Due to the high cost and low utilization rate of deep hole drilling machines, most manufacturers rarely configure deep hole drilling machines, resulting in high and difficult deep hole processing costs. Lathes are widely used equipment in mechanical processing production. In order to reduce the cost of deep hole processing, it is proposed to transform the lathe so that it can realize deep hole processing, such as: "Ordinary lathe deep hole processing device (patent No.: CN201010504232.2)", although the processing range of ordinary lathes has been improved, and the cost of deep hole processing has been reduced, but this type of modified lathe deep hole drilling device can only process a single position hole under the condition of one installation, and cannot realize special deep hole drilling. The hole drilling machine is equipped with a multi-hole position processing function at one time.
发明内容 Contents of the invention
针对上述问题,本实用新型提供了一种车床改造的多孔位深孔加工设备,使车床功能得到进一步扩展,实现在工件上的多孔加工,提高工作效率和质量。 In view of the above problems, the utility model provides a multi-hole deep hole processing equipment transformed from a lathe, which further expands the function of the lathe, realizes multi-hole processing on the workpiece, and improves work efficiency and quality.
本实用新型的目的可通过下述技术措施来实现: The purpose of this utility model can be achieved through the following technical measures:
本实用新型的车床改造的多孔位深孔加工设备包括车床床身,主轴箱,通过钻套与主轴箱的主轴连接的钻头,以及由切削液增压装置、环套、钻套、工作台、下滑板、上滑板、机床滑轨、支架、支架滑轨构成的深孔加工装置,所述的钻头为中空结构,外圆周上开有排屑槽,环套套于钻套上,与气压管联接,其端部与主轴箱固定连接,切削液增压装置的输入端联接空压机,输出端经气压管与环套连接;机床滑轨设置在所述车床床身的上端面,下滑板设置在机床滑轨上,与机床电机连动,上滑板设置在下滑板上,在上滑板与下滑板之间设置丝杠,丝杠的一端连接有手轮,支架固定在上滑板上,工作台滑动连接在支架上,在工作台与支架之间设置有丝杠,手轮与丝杠的一端固定连接。 The multi-hole deep hole processing equipment transformed by the lathe of the utility model includes a lathe bed, a spindle box, a drill bit connected to the spindle of the spindle box through a drill sleeve, and a cutting fluid booster device, a ring sleeve, a drill sleeve, a workbench, A deep hole processing device composed of lower slide, upper slide, machine tool slide rail, bracket, and bracket slide rail. The drill bit is a hollow structure with a chip removal groove on the outer circumference. The ring sleeve is placed on the drill sleeve and connected with the air pressure pipe. , the end of which is fixedly connected to the spindle box, the input end of the cutting fluid booster device is connected to the air compressor, and the output end is connected to the ring sleeve through the air pressure tube; the machine tool slide rail is set on the upper surface of the lathe bed, and the lower plate On the slide rail of the machine tool, it is linked with the motor of the machine tool. The upper slide is set on the lower slide. A screw is set between the upper slide and the lower slide. One end of the screw is connected with a handwheel. It is connected on the support, a lead screw is arranged between the workbench and the support, and the handwheel is fixedly connected with one end of the lead screw.
本实用新型所述的切削液增压装置为气液增压泵,固定在主轴箱上;所述的机床滑轨为燕尾槽结构;所述的上滑板通过燕尾槽滑轨设置在下滑板上。 The cutting fluid booster device described in the utility model is a gas-liquid booster pump, which is fixed on the spindle box; the machine tool slide rail is a dovetail groove structure; the upper slide plate is arranged on the lower slide plate through the dovetail groove slide rail.
本实用新型在所述的支架的两边设置有支架滑轨。在所述的工作台上开有T型槽。 The utility model is provided with the support slide rail on both sides of described support. A T-shaped slot is provided on the workbench.
本实用新型构思巧妙,改变了以往车床钻孔时工件旋转,钻头固定的传统理念,把钻头直接安装在主轴上,形成钻头旋转,工件固定的工作形式,大大提高了钻头与工件的相对转速,提高了钻孔的效率。由于工作台具有X轴、Y轴、Z轴方向调节功能,因此,可实现在工件上多孔加工,使车床功能得到进一步扩展。设置的加装增压装置可向深孔钻头喷入高压切屑液,不但可以增加切削润滑冷却作用,而且可将碎屑通过排屑槽强力喷出——避免铁屑存积在深孔中,阻碍钻头的旋转,引起钻头和钻柄的相对扭转,产生断裂。 The utility model is ingeniously conceived, changing the traditional concept of the workpiece rotating and the drill bit being fixed when the lathe is drilling in the past. The drill bit is directly installed on the main shaft to form a working form where the drill bit rotates and the workpiece is fixed, which greatly improves the relative speed of the drill bit and the workpiece. Improved drilling efficiency. Since the workbench has the function of adjusting the X-axis, Y-axis, and Z-axis, it can realize multi-hole machining on the workpiece, which further expands the function of the lathe. The installed booster device can spray high-pressure cutting fluid into the deep hole drill, which can not only increase the cutting lubrication and cooling effect, but also forcefully eject the chips through the chip flute—to avoid the accumulation of iron chips in the deep hole, It hinders the rotation of the drill bit, causing the relative twist of the drill bit and the drill shank, resulting in fracture.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Figure 1 is a schematic structural view of the utility model.
图2为图1的A向示意图。 Figure 2 is a schematic diagram of direction A in Figure 1.
图中:1、主轴箱,2、增压装置,3、气压管,4、环套,5、钻套,6、钻头,7、工作台,8、手轮,9、下滑板,10、上滑板,11、车床电控装置,12、手轮,13、车床床身,14、机床滑轨,15、支架,16、支架滑轨。 Among the figure: 1. Headstock, 2. Supercharging device, 3. Air pressure pipe, 4. Ring sleeve, 5. Drill sleeve, 6. Drill bit, 7. Workbench, 8. Handwheel, 9. Lower plate, 10. Upper slide plate, 11, lathe electric control device, 12, hand wheel, 13, lathe bed, 14, machine tool slide rail, 15, bracket, 16, bracket slide rail.
具体实施方式 Detailed ways
结合附图,给出本实用新型的实施例如下: In conjunction with accompanying drawing, provide the embodiment of the present utility model as follows:
如图1结合图2所示:本实用新型所述的车床改造的多孔位深孔加工设备是在现有主要由车床床身13和主轴箱1构成的车床的结构基础上,在车床床身13上设置主要由切削液增压装置2、气压管3、环套4、钻套5、钻头6、工作台7、下滑板9、上滑板10、机床滑轨14、支架15、支架滑轨16构成的深孔加工装置。主轴箱1位于车床床身13的一边,钻头6通过钻套5固定连接在主轴箱1的主轴上,其为中空结构,外圆周上开有排屑槽。环套4套于钻套5左半部,可相对旋转,与气压管3联接。工作时,钻套5带动钻头旋转,而环套4保持固定保证气压管的稳定。切削液增压装置2(可采用气液增压泵等)固定在主轴箱1上,其输入端联接空压机,输出端通过气压管3与环套4连通。使用时将带有切削液的高压气体传到中空的钻头顶端,由于在钻孔的过程中,孔为盲孔,因此,含切削液的气体在回流的过程中会将碎屑从排屑槽带出排出孔外。在车床床身13的上端面设置有机床滑轨14,该机床滑轨14为燕尾槽结构。下滑板9设置在机床滑轨14上,由机床电机带动丝杠,通过丝杠联接下滑板9在机床滑轨14上左右滑动。上滑板10设置在下滑板9上并可在下滑板9移动,本实施例是通过燕尾槽滑轨设置在下滑板9上,在上滑板10与下滑板9之间设置丝杠,丝杠与上下滑板螺纹连接,通过手轮12旋转丝杠使上滑板10在下滑板9上移动。支架15由螺栓固定在上滑板10上,工作台7滑动连接在支架15上。如图2所示:在支架15的两边设置有支架滑轨16,工作台7的两边与支架滑轨16滑动连接,在工作台7与支架15之间设置有丝杠,手轮8与丝杠一端固定连接,通过手轮8旋转丝杠使工作台7在滑轨16上移动。在工作台上开有T型槽,可用螺栓固定V型铁等工装固定工件或直接用螺栓固定工件于工作台上。由于工件上深孔加工位置是不确定的,通常有各种要求的深孔加工位置,因此,工作台需满足在X轴Y轴Z轴方向的任意调整。使用时,将需要深孔加工的工件固定在工作台7上,滑板9通过车床电控装置11使其在机床滑轨14上进行X轴方向的移动;滑板10则通过手轮12在滑板9上进行Z轴方向的移动;工作台7通过手轮8在支架滑轨16上进行Y轴方向的移动,由此保证了X 、Y 、Z轴方向的自由度,实现不同位置的深孔加工,并可在同一个工件上进行任何位置的深孔加工。
As shown in Fig. 1 in conjunction with Fig. 2: the multi-hole deep hole processing equipment of the lathe transformation described in the utility model is based on the structure of the lathe mainly composed of the
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| CN201120292026XU CN202199800U (en) | 2011-08-12 | 2011-08-12 | Multi-hole deep hole machining equipment modified by lathe |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102642039A (en) * | 2012-05-09 | 2012-08-22 | 浙江凯吉汽车零部件制造有限公司 | Machine tool for oil guide hole of cylinder cover of automobile engine and method thereof |
| CN102773521A (en) * | 2012-07-24 | 2012-11-14 | 淮阴工学院 | Constant force self-complement type precision drilling device of tailstock of numerically-controlled lathe |
| CN103658737A (en) * | 2013-12-10 | 2014-03-26 | 西北稀有金属材料研究院 | Device and method for machining metal beryllium single-blade outer chip removal deep hole |
| CN103722203A (en) * | 2013-12-20 | 2014-04-16 | 西北稀有金属材料研究院 | Porous metallic beryllium deep-hole machining method |
| CN104400061A (en) * | 2014-11-11 | 2015-03-11 | 深圳市京田精密五金有限公司 | Deep hole processing mechanism |
| CN106001681A (en) * | 2016-07-17 | 2016-10-12 | 王卫华 | Stable-performance efficient steel tube drilling lathe |
| CN106041169A (en) * | 2016-07-20 | 2016-10-26 | 江苏腾旋科技股份有限公司 | Deep hole drilling machine improved from turning lathe |
| CN106891035A (en) * | 2017-04-19 | 2017-06-27 | 德阳鑫晶科技有限公司 | Rig for processing small ultra-dee p holes |
| CN107457573A (en) * | 2017-09-19 | 2017-12-12 | 苏州迈客荣自动化技术有限公司 | A kind of precise positioning work table |
| CN115647423A (en) * | 2022-09-28 | 2023-01-31 | 共享装备股份有限公司 | Deep hole processing device |
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2011
- 2011-08-12 CN CN201120292026XU patent/CN202199800U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102642039A (en) * | 2012-05-09 | 2012-08-22 | 浙江凯吉汽车零部件制造有限公司 | Machine tool for oil guide hole of cylinder cover of automobile engine and method thereof |
| CN102773521A (en) * | 2012-07-24 | 2012-11-14 | 淮阴工学院 | Constant force self-complement type precision drilling device of tailstock of numerically-controlled lathe |
| CN102773521B (en) * | 2012-07-24 | 2014-01-08 | 淮阴工学院 | CNC lathe tailstock constant force self-complementing precision drilling device |
| CN103658737A (en) * | 2013-12-10 | 2014-03-26 | 西北稀有金属材料研究院 | Device and method for machining metal beryllium single-blade outer chip removal deep hole |
| CN103722203A (en) * | 2013-12-20 | 2014-04-16 | 西北稀有金属材料研究院 | Porous metallic beryllium deep-hole machining method |
| WO2016074322A1 (en) * | 2014-11-11 | 2016-05-19 | 深圳市京田精密科技有限公司 | Deep hole processing mechanism |
| CN104400061A (en) * | 2014-11-11 | 2015-03-11 | 深圳市京田精密五金有限公司 | Deep hole processing mechanism |
| CN106001681A (en) * | 2016-07-17 | 2016-10-12 | 王卫华 | Stable-performance efficient steel tube drilling lathe |
| CN106001681B (en) * | 2016-07-17 | 2019-02-26 | 王卫华 | A kind of stable efficient steel tube drilling lathe of performance |
| CN106041169A (en) * | 2016-07-20 | 2016-10-26 | 江苏腾旋科技股份有限公司 | Deep hole drilling machine improved from turning lathe |
| CN106891035A (en) * | 2017-04-19 | 2017-06-27 | 德阳鑫晶科技有限公司 | Rig for processing small ultra-dee p holes |
| CN107457573A (en) * | 2017-09-19 | 2017-12-12 | 苏州迈客荣自动化技术有限公司 | A kind of precise positioning work table |
| CN115647423A (en) * | 2022-09-28 | 2023-01-31 | 共享装备股份有限公司 | Deep hole processing device |
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