CN202199458U - Novel intelligent atomizer - Google Patents

Novel intelligent atomizer Download PDF

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Publication number
CN202199458U
CN202199458U CN2011202884009U CN201120288400U CN202199458U CN 202199458 U CN202199458 U CN 202199458U CN 2011202884009 U CN2011202884009 U CN 2011202884009U CN 201120288400 U CN201120288400 U CN 201120288400U CN 202199458 U CN202199458 U CN 202199458U
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CN
China
Prior art keywords
spray nozzle
frequency converter
control valve
nozzle
circuit
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011202884009U
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Chinese (zh)
Inventor
周国富
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Individual
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Individual
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Priority to CN2011202884009U priority Critical patent/CN202199458U/en
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Publication of CN202199458U publication Critical patent/CN202199458U/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a novel intelligent atomizer. The two sides of a spray nozzle are respectively connected with an air source and a slurry pump; the top part of the spray nozzle is connected with an air cylinder; a punching needle is installed in the air cylinder, and a punching needle head penetrates through the spray nozzle; a pressure controller is arranged on a passage through which the slurry pump is connected with the spray nozzle; the air source is divided into two paths after passing through a flow regulating valve: one path is communicated with the spray nozzle through a flow controller, and the other path is communicated with the air cylinder through an electromagnetic directional valve; a frequency converter is connected with the slurry pump through a circuit; the flow controller is respectively connected with the flow regulating valve and the frequency converter through a circuit; and the pressure controller is in circuit connection with a solenoid directional valve. The novel intelligent atomizer has the advantages that signals transmitted by the flow controller are respectively transferred to the flow regulating valve and the frequency converter; the air supply quantity of the air source is controlled by the flow regulating valve; the rotating speed of the slurry pump is controlled by the frequency converter to achieve constant gas-liquid ratio, thereby obtaining smaller atomizing particle size; and the punching needle is driven by the air cylinder in the spray nozzle to automatically clean up materials in the blocked spray nozzle under the control of a pressure sensor.

Description

The novel intelligent atomizer
Technical field
The utility model relates to a kind of atomizer, particularly relates to a kind of novel intelligent atomizer.
Background technology
Gas stream atomizer is widely used in the commercial production, but at present mainly there is following shortcoming in the aerodynamic atomization device: (1) gas stream atomizer is various parameters of manual adjustments by rule of thumb mostly, and the droplet size of generation is difficult to be effectively controlled; (2) when rose stops up, the workman must manually expect clearly to handle, if a hundreds of nozzle operation is arranged simultaneously, the workman just can't look after comprehensively; The special requirement of (3) answering domestic lithium battery powder to produce; Require the D50 diameter about 5um after the lithium battery positive and negative pole material spray-drying; And be spheric granules; Operations such as ball also need be pulverized, put in order to the domestic high-speed centrifugal spray-drying that generally adopts to powder, complex production process again after the drying at present.
The utility model content
The utility model is directed against the deficiency of prior art, and high, the automatic clear material processing of a kind of intelligent degree, the less novel intelligent atomizer of atomizing particle size are provided.
For realizing above purpose, the technical scheme that the utility model adopts is:
The novel intelligent atomizer is by source of the gas, flow control valve, flow controller, frequency converter, shurry pump, pressure controller, cylinder, disclose pin, solenoid directional control valve, nozzle, circuit and form; It is characterized in that: the nozzle both sides connect source of the gas and shurry pump respectively, and the nozzle top is connected with cylinder, install in the cylinder and disclose pin, disclose the pin syringe needle through nozzle; Shurry pump and nozzle interface channel are provided with pressure controller, and source of the gas is divided into two-way behind flow control valve: the one tunnel is communicated with nozzle through flow controller; Another road is communicated with cylinder through solenoid directional control valve; Frequency converter is connected with shurry pump through circuit; Flow controller is connected with flow control valve, frequency converter respectively through circuit; Flow controller sends signal and controls flow control valve, frequency converter respectively through circuit; The air demand of flow control valve receiving feedback signals control source of the gas is controlled the shurry pump rotating speed through circuit behind the frequency converter receiving feedback signals; Be connected by circuit between pressure controller and the solenoid directional control valve, through the flow through keying of gas channel of solenoid directional control valve of control, the action that comes to disclose in the control cylinder pin.
The advantage of the utility model Intelligent Atomizer is: flow controller sends signal and passes to flow control valve, frequency converter respectively; Air demand by the Flux Valve Control source of the gas; It is constant that Frequency Converter Control shurry pump rotating speed reaches gas liquid ratio; Thereby can change the thickness of liquid film of feed liquid in nozzle, can obtain littler atomizing particle size; Adopt cylinder to drive in the nozzle and disclose pin under the control of pressure sensor, can expect clearly to handle to plug nozzle automatically; Based Intelligent Control through flow control valve, flow controller and frequency converter can obtain littler atomizing particle size; Be used in the lithium battery powder when producing, saved the pulverizing again in they roads, back, whole ball operation again, simplified production technology; Improve product quality, filled up domestic blank.
Description of drawings
Fig. 1 is the utility model Intelligent Atomizer structural representation.
The specific embodiment
As shown in the figure, the utility model Intelligent Atomizer comprises source of the gas 1, flow control valve 2, flow controller 3, frequency converter 4, shurry pump 5, pressure controller 6, cylinder 7, discloses pin 8, solenoid directional control valve 9, nozzle 10, circuit 11; Nozzle 10 both sides connect source of the gas 1 and shurry pump 5 respectively, and nozzle 10 tops are connected with cylinder 7, install in the cylinder 7 and disclose pin 8, disclose pin 8 syringe needles through nozzle 10; Shurry pump 5 is provided with pressure controller 6 with nozzle 10 interface channels, and source of the gas 1 is divided into two-way behind flow control valve 2: the one tunnel is communicated with nozzle 10 through flow controller 3; Another road is communicated with cylinder 7 through solenoid directional control valve 9; Frequency converter 4 is connected with shurry pump 5 through circuit 11; Flow controller 3 is connected with flow control valve 2, frequency converter 4 respectively through circuit; Flow controller 3 sends signal and controls flow control valve 2, frequency converter 4 respectively through circuit; The air demand of flow control valve 2 receiving feedback signals control source of the gas 1 is controlled shurry pump 5 rotating speeds through circuit behind frequency converter 4 receiving feedback signals; Be connected by circuit between pressure controller 6 and the solenoid directional control valve 9, through the flow through keying of gas channel of solenoid directional control valve 9 of control, the action that comes to disclose in the control cylinder 7 pin 8.During work; In order to produce uniform droplet; Just need to guarantee that the gas liquid ratio weighing apparatus is fixed, flow controller 3 sends signal and passes to flow control valve 2, frequency converter 4 respectively, by the air demand of flow control valve 2 control sources of the gas 1; Frequency converter 4 control shurry pumps 5 rotating speeds, thus make the flow and the shurry pump 5 feed amounts of the used gas of atomizing reach a certain constant ratio; When running into slip plug nozzle 10; The pressure that pressure sensor 6 is sensed in shurry pump 5 and nozzle 10 interface channels changes; 9 actions of control solenoid directional control valve; Realize the keying of gas channel, the pin 8 of disclosing that relies on gas pressure to drive automatically in the cylinder 7 moves downward, and plug nozzle 10 is expected clearly to handle; When be used in the lithium battery powder produce in the time, regulate that gas-liquid is constant to compare corresponding ratio, just can output D50 diameter about 5um, and be the lithium battery powder of spheric granules.

Claims (1)

1. novel intelligent atomizer is by source of the gas, flow control valve, flow controller, frequency converter, shurry pump, pressure controller, cylinder, disclose pin, solenoid directional control valve, nozzle, circuit and form; It is characterized in that: the nozzle both sides connect source of the gas and shurry pump respectively, and the nozzle top is connected with cylinder, install in the cylinder and disclose pin, disclose the pin syringe needle through nozzle; Shurry pump and nozzle interface channel are provided with pressure controller, and source of the gas is divided into two-way behind flow control valve: the one tunnel is communicated with nozzle through flow controller; Another road is communicated with cylinder through solenoid directional control valve; Frequency converter is connected with shurry pump through circuit, and flow controller passes through circuit and is connected with flow control valve, frequency converter respectively, is connected by circuit between pressure controller and the solenoid directional control valve.
CN2011202884009U 2011-08-03 2011-08-03 Novel intelligent atomizer Expired - Fee Related CN202199458U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011202884009U CN202199458U (en) 2011-08-03 2011-08-03 Novel intelligent atomizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011202884009U CN202199458U (en) 2011-08-03 2011-08-03 Novel intelligent atomizer

Publications (1)

Publication Number Publication Date
CN202199458U true CN202199458U (en) 2012-04-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011202884009U Expired - Fee Related CN202199458U (en) 2011-08-03 2011-08-03 Novel intelligent atomizer

Country Status (1)

Country Link
CN (1) CN202199458U (en)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102672193A (en) * 2012-05-28 2012-09-19 西北工业大学 Metal molten drop ejecting device and method for ejecting high-melting-point metal molten drops using same
CN103240209A (en) * 2013-05-08 2013-08-14 长沙长泰机器人有限公司 Robot automatic spray system used for quick drying mould coating
CN103920609A (en) * 2013-01-10 2014-07-16 日本电产增成株式会社 Fluid Spitting Device And Fluid Spitting Method
CN104148214A (en) * 2014-08-25 2014-11-19 云南玉加宝人造板有限公司 Steam gluing system and method capable of improving gluing evenness
CN105215371A (en) * 2015-10-10 2016-01-06 蚌埠市华鼎机械科技有限公司 A kind of sprayer unit for cold lead ingot granulator
CN105396731A (en) * 2015-12-17 2016-03-16 江苏同盛环保技术有限公司 Blocking-free micro-spraying nozzle
CN107999312A (en) * 2017-11-10 2018-05-08 中国科学院力学研究所 Extend the method and close coupling atomizer of close coupling atomizer steady production time
CN108043774A (en) * 2017-10-28 2018-05-18 沈阳大学 A kind of equipment for solving ICP atomizers and blocking
CN108393208A (en) * 2018-03-28 2018-08-14 河北农业大学 Automatic glue system and method
CN110975548A (en) * 2019-12-02 2020-04-10 无锡市华星东方电力环保科技有限公司 Flue gas purification system
CN111097226A (en) * 2019-11-22 2020-05-05 丁亮 Vacuum oil filter
CN111453970A (en) * 2020-05-25 2020-07-28 中建水务环保有限公司 Sludge atomization molding device
CN111495632A (en) * 2020-04-24 2020-08-07 西安西热水务环保有限公司 Device and method for predicting and regulating droplet particle size of double-fluid atomizer

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102672193A (en) * 2012-05-28 2012-09-19 西北工业大学 Metal molten drop ejecting device and method for ejecting high-melting-point metal molten drops using same
CN103920609B (en) * 2013-01-10 2016-08-31 日本电产增成株式会社 Liquor device for discharging fixed and liquor discharge method
CN103920609A (en) * 2013-01-10 2014-07-16 日本电产增成株式会社 Fluid Spitting Device And Fluid Spitting Method
CN103240209A (en) * 2013-05-08 2013-08-14 长沙长泰机器人有限公司 Robot automatic spray system used for quick drying mould coating
CN103240209B (en) * 2013-05-08 2015-12-23 长沙长泰机器人有限公司 A kind of robot automatic spraying system for casting mold quick drying paint
CN104148214A (en) * 2014-08-25 2014-11-19 云南玉加宝人造板有限公司 Steam gluing system and method capable of improving gluing evenness
CN105215371A (en) * 2015-10-10 2016-01-06 蚌埠市华鼎机械科技有限公司 A kind of sprayer unit for cold lead ingot granulator
CN105396731B (en) * 2015-12-17 2018-03-06 江苏同盛环保技术有限公司 One kind is without the micro- spraying nozzle of blocking
CN105396731A (en) * 2015-12-17 2016-03-16 江苏同盛环保技术有限公司 Blocking-free micro-spraying nozzle
CN108043774A (en) * 2017-10-28 2018-05-18 沈阳大学 A kind of equipment for solving ICP atomizers and blocking
CN108043774B (en) * 2017-10-28 2021-01-01 沈阳大学 Equipment for solving blockage of ICP atomizer
CN107999312A (en) * 2017-11-10 2018-05-08 中国科学院力学研究所 Extend the method and close coupling atomizer of close coupling atomizer steady production time
CN108393208A (en) * 2018-03-28 2018-08-14 河北农业大学 Automatic glue system and method
CN111097226A (en) * 2019-11-22 2020-05-05 丁亮 Vacuum oil filter
CN110975548A (en) * 2019-12-02 2020-04-10 无锡市华星东方电力环保科技有限公司 Flue gas purification system
CN111495632A (en) * 2020-04-24 2020-08-07 西安西热水务环保有限公司 Device and method for predicting and regulating droplet particle size of double-fluid atomizer
CN111453970A (en) * 2020-05-25 2020-07-28 中建水务环保有限公司 Sludge atomization molding device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120425

Termination date: 20150803

EXPY Termination of patent right or utility model