CN202197083U - Warming furnace open-phase protection control system - Google Patents

Warming furnace open-phase protection control system Download PDF

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Publication number
CN202197083U
CN202197083U CN2011202832447U CN201120283244U CN202197083U CN 202197083 U CN202197083 U CN 202197083U CN 2011202832447 U CN2011202832447 U CN 2011202832447U CN 201120283244 U CN201120283244 U CN 201120283244U CN 202197083 U CN202197083 U CN 202197083U
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China
Prior art keywords
phase
circuit
neutral point
protection control
open
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Expired - Fee Related
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CN2011202832447U
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Chinese (zh)
Inventor
汤小松
袁阿明
李国兴
张建军
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Xi'an ideal oil & Gas Engineering Service Co., Ltd.
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Xian Sitan Apparatus Co Ltd
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Abstract

The present utility model provides a warming furnace open-phase protection control system which can be used for ensuring reliable and safe work of an induction log tool warming furnace. The system comprises an open-phase and neutral point drifting detection circuit, an acquisition and control unit, a protection and control circuit, and an alarm circuit. The open-phase and neutral point drifting detection circuit comprises a voltage stabilizing and filtering part, an optical coupling and isolating part and a comparing and amplifying part which are successively connected, a signal output end of the comparing and amplifying part is connected with a detection signal input end of the acquisition and control unit, and the acquisition and control unit is used for outputting control signals to the protection and control circuit to realize on-off control of a power supply. The system is suitable for a three-phase four-wire system, immediate actions can be made about emerging open phase, and the corresponding power supply can be cut off; neutral point drifting situations of various load circuits can be reflected in real time, thus technical personal can deal with the situations timely and take precautions, and the reliability and the three phase load safety of a heating test system can be guaranteed.

Description

Pot arch open-phase protection control system
Technical field
The utility model relates to a kind of open-phase protection control system, relates in particular to the pot arch open-phase protection control system that is applied to induction log tool.
Background technology
Induction log tool is important formation resistivity logging instrument, in the petroleum industry exploration and development, is bringing into play important effect.In the oil exploration well logging, general down-hole maximum temperature can reach 175 ℃, and induction logging instrument is because instrument size is long, higher to environmental requirement when high-temperature test and scale--and instrument is 5m radially, axially in the 2m scope of two ends ferromagnetic material can not be arranged.Therefore, the pot arch of induction log tool is the nucleus equipment in whole instrument research and development, the production link, and the reliability of the pilot system of heating and threephase load safety are guaranteed.
The utility model content
The purpose of the utility model is to provide a kind of pot arch open-phase protection control system, makes reliable, the trouble free service of induction log tool pot arch.
The technical solution of the utility model is:
Pot arch open-phase protection control system comprises phase shortage and neutral point drifting testing circuit, collection and control unit, protection control circuit and warning circuit; Said phase shortage and neutral point drifting testing circuit comprise voltage regulation filtering part, the light-coupled isolation part that connects successively and compare amplifier section; Relatively the signal output part of amplifier section is connected to the detection signal input of collection and control unit, and collection and control unit output control signals to the protection control circuit to realize the switch control of power supply;
If pot arch load to be detected has M, total M+3 is individual for then said phase shortage and neutral point drifting testing circuit, corresponds respectively to L1, L2, L3 three-phase voltage and M load power source of pot arch general supply; For load power source, the A of load, B, C three phase mains converge node and neutral line terminal inserts said voltage regulation filtering part; For the pot arch general supply, the terminal of L1, L2, L3 phase inserts the different phase shortages and the voltage regulation filtering part of neutral point drifting testing circuit with the terminal of the neutral line respectively.
Above-mentioned voltage regulation filtering partly adopts two voltage stabilizing didoes and a rectifier diode to constitute the two-stage voltage stabilizing circuit.
Above-mentioned protection control circuit comprises photoelectricity coupling unit and bidirectional triode thyristor; Light-emitting diode one side joint of said photoelectricity coupling unit is gone into said microprocessor output control signal, and the triode side of photoelectricity coupling unit exports the ac contactor coil in order to Switching Power Supply to through bidirectional triode thyristor.
The utlity model has following advantage:
1, not only can move immediately, cut off corresponding power supply, can also reflect the neutral point drifting situation of each load circuit in real time, be convenient to the technical staff and in time handle, prevent trouble before it happens the phase shortage that occurs.
2, the utility model is applicable to three-phase four-wire system, and the reliability of the pilot system of heating and threephase load safety are guaranteed.
Description of drawings
Fig. 1 is the systematic schematic diagram of the utility model;
Fig. 2 is that the utility model blower fan neutral point drifting and phase shortage detect schematic diagram and circuit structure diagram, and hoist engine, heating load testing circuit are identical therewith;
Fig. 3 is that the L1 phase phase shortage of the utility model pot arch general supply detects schematic diagram and circuit structure diagram, and L2, L3 phase detecting circuit are identical therewith;
Fig. 4 is the utility model control system schematic diagram and circuit structure diagram, wherein, (a) is the control system schematic diagram, (b) is circuit structure diagram; In circuit structure diagram, by components and parts such as U1B, SCR1 form for the hoist engine power control circuit, the control circuit of blower fan and heating load is identical therewith; Be followed successively by crystal oscillating circuit (clock oscillation circuit), reset circuit, collection and control unit, serial communication interface, protection control circuit, open-phase fault warning circuit among the figure.
Embodiment
The utility model applying electronic circuit is realized the phase shortage of each three-phase circuit of induction pot arch and neutral point drifting are detected and protection automatically.The utility model system mainly is made up of phase shortage and neutral point drifting testing circuit, collection and control unit, protection control circuit and warning circuit.Testing circuit L1, L2, the L3 three-phase totally 6 road testing circuits that are primarily aimed at blower fan, hoist engine, heating load and general supply wherein.
With reference to the accompanying drawings the utility model is described in detail:
The neutral point drifting and the lack detection circuit schematic diagram of each load (is example with the blower fan) are as shown in Figure 2, when the three phase mains balance of load, and C1; C2; The node potential of three electric capacity of C3 is very low, and the output of optocoupler approaches zero level, and comparator U2A exports high level at this moment; When phase shortage or three-phase imbalance to a certain degree the time; C1; C2, the node of three electric capacity of C3 is the fluctuating signal of 12V amplitude, also exports the input of 6.2V direct voltage to optocoupler after the voltage stabilizing once more through capacitor filtering; This moment, the output of optocoupler outlet side saturation conduction approached the supply voltage of VCC, U2A output low level.Rw1 is used for regulating the action threshold value of open-phase protection, and this testing circuit is applicable to three-phase four-wire system, adopts the light-coupled isolation forceful electric power, and is safe and reliable.
Port A, B, C are the inlet power supply node of threephase load, and port N is the neutral line, and VCC is+the 5V power supply that amplifier output signal FJ_Sa (blower fan sampled signal) is to the MCU signal acquisition module; Protection also is identical circuit to hoist engine with heating load, and output signal JYJ_Sa and JR_Sa are to the MCU signal acquisition module; L1, L2, L3 are total three phase mains Ingress node.Operational amplifier is selected TL072P; Optocoupler is selected TLP521; Capacitor C 1, C2, C3 are 1uF/630V CBB electric capacity; Voltage stabilizing didoe D2, D3 is respectively 2CW110,2CW54.
Fig. 3 is a pot arch general supply L1 phase lack detection circuit, and its principle and Fig. 2 are said basic identical, is to be used for confirming that general supply specifically is which phase shortage or under-voltage.
The core of control system structure shown in Figure 4 is microcontroller PIC18F14K50.Oscillating circuit adopts the 10MHz crystal oscillator, and set inside is 4 frequencys multiplication, so system clock is 40MHz, can guarantee to respond fast fault-signal and cuts off the electricity supply through control circuit.The detection signal of Fig. 2 and Fig. 3 output exports the built-in ADC pin (A/D conversion) of microcontroller to; After microcontroller collects fault-signal; According to program setting; The control circuit of at first forming through components and parts such as optocouplers, bidirectional triode thyristor cuts off the ac contactor coil power supply, and then the square wave of the 11 pins output 4.1KHz through U8 makes buzzer send chimes of doom, and transmits related data through serial ports simultaneously and show to host computer.
The MCU microcontroller chip is PIC18F14K50, built-in chip type 10 analog to digital converters of 9 paths, by this built-in ADC default phase signal is sampled; Auxiliary circuit comprises clock oscillation circuit and reset circuit.Clock oscillation circuit is made up of crystal oscillator and electric capacity; Wherein crystal oscillator employing frequency is the passive crystal oscillator of 10MHz; Electric capacity adopts the 33pF ROHS.Reset circuit offers the microcontroller chip reseting pulse signal, when MCU does not work or powers on, it is resetted.
Buzzer alarm circuit is controlled by MCU, when phase shortage or three-phase imbalance, sounds the alarm through warning circuit, and breaks off the ac contactor coil power supply simultaneously.
With reference to accompanying drawing, the annexation of device in each circuit is described below.
The explanation of Fig. 2 annexation: A, B, C are the three-phase power input end mouth, and N is a neutral line port.Coupling capacitance C1, C2, C3 one end connect A, B, C respectively, and the other end connects the negative electrode of voltage stabilizing didoe D2 and the anode of rectifier diode D1 jointly; The negative electrode of D1 is connected to the positive pole of filter capacitor C5; Resistance R 1 one ends are connected to the positive pole of C5, and the other end is connected to the negative electrode of voltage stabilizing didoe D3; One end of resistance R 2 connects the negative electrode of D3, and the other end is connected to the anode of optocoupler U1A light-emitting diode; N is connected to the negative electrode of D2, D3, the negative pole of C5 and the negative electrode of optocoupler diode, as their reference ground; Optocoupler U1A triode side collector electrode is connected to+5V power supply VCC; Emitter-base bandgap grading is connected to the inverting input of operational amplifier U2A, and is connected to an end of resistance R 4 and capacitor C 6 simultaneously; The normal phase input end of U2A is connected to the end of R3, and the other end of R3 is connected to VCC; The end of adjustable resistance Rw1 is connected to the normal phase input end of its moving contact pin to U2A, and an other end is connected to the end of R4, C6 and receives simultaneously with reference to earth signal GND; 8 pin of U2A and 4 pin are respectively the positive-negative power pin of amplifier, receive VCC and GND respectively; U2A output 1 pin is connected to 13 pin (Fig. 4) of U8.
The explanation of Fig. 3 annexation: L1 is the three phase mains first phase input port, and N is a neutral line port.Coupling capacitance C20 one end connects L1, and the other end connects the negative electrode of voltage stabilizing didoe D22 and the anode of rectifier diode D21; The negative electrode of D21 is connected to the positive pole of filter capacitor C22; Resistance R 21 1 ends are connected to the positive pole of C22, and the other end is connected to the negative electrode of voltage stabilizing didoe D23; One end of resistance R 35 connects the negative electrode of D23, and the other end is connected to the anode of optocoupler U10A light-emitting diode; N is connected to the negative electrode of D22, D23, the negative pole of C22 and the negative electrode of optocoupler diode, as their reference ground; Optocoupler U10A triode side collector electrode is connected to+5V power supply VCC; Emitter-base bandgap grading is connected to the inverting input of operational amplifier U9A, and is connected to an end of resistance R 36 and capacitor C 23 simultaneously; The normal phase input end of U9A is connected to the end of R40, and the other end of R40 is connected to VCC; The end of adjustable resistance Rw8 is connected to the normal phase input end of its moving contact pin to U9A, and an other end is connected to the end of R36, C23 and receives simultaneously with reference to earth signal GND; 8 pin of U9A and 4 pin are respectively the positive-negative power pin of amplifier, receive VCC and GND respectively; U9A output 1 pin is connected to 16 pin (Fig. 4) of U8.
The explanation of Fig. 4 annexation: capacitor C 7, C8 and crystal oscillator X1 form oscillating circuit, and for microcontroller U8 provides the clock source, wherein the end of C7 and C8 is connected to ground GND, and an other end is connected respectively to the two ends of X1 and is connected to 2 pin and the tripod of U8 simultaneously; Diode D4, resistance R 5 is formed reset circuit with capacitor C 9, and the end of R5 connects the anode of D4 and the end of C9, is connected to 4 pin of U8 simultaneously, and the other end of R5 and the negative electrode of D4 are connected to+5V power supply VCC jointly, and the other end of C9 is connected to ground GND; J1 is a serial communication interface, and 3 pin of J1 are connected to 12 pin of U8, and 2 pin of J1 are connected to 10 pin of U8, and 5 pin of J1 are connected to ground GND; U1B, the protection control circuit of the hoist engine that SCR1 and Resistor-Capacitor Unit are formed, the end of R7 is connected to 5 pin of U8; The other end is connected to the anode of optocoupler U1B light-emitting diode; The negative electrode of U1B light-emitting diode connects ground GND, and R6 one end is connected to+the 5V power supply, and the other end is connected to the collector electrode of U1B triode side and the gate pole of bidirectional triode thyristor SCR1; U1B triode side emitter-base bandgap grading is connected to neutral line N; Output to ac contactor coil after the end of SCR1 is connected to resistance R 8, the other end of SCR1 is connected to neutral line N, and the end of C10 is connected to the other end of R8 and is connected to neutral line N; Form the open-phase fault warning circuit by components and parts such as buzzer LS1 and triode Q1; Wherein resistance R 9 one ends connect 11 pin of microcontroller U8, and an other end connects the base stage of triode Q1, and resistance R 10 1 ends connect the base stage of Q1; An other end is connected to ground GND; The emitter-base bandgap grading of triode Q1 is connected to ground GND, and collector electrode is connected to the end of buzzer LS1, and the other end of buzzer LS1 is connected to+5V power supply VCC.

Claims (3)

1. pot arch open-phase protection control system is characterized in that: comprise phase shortage and neutral point drifting testing circuit, collection and control unit, protection control circuit and warning circuit; Said phase shortage and neutral point drifting testing circuit comprise voltage regulation filtering part, the light-coupled isolation part that connects successively and compare amplifier section; Relatively the signal output part of amplifier section is connected to the detection signal input of collection and control unit, and collection and control unit output control signals to the protection control circuit to realize the switch control of power supply;
If pot arch load to be detected has M, total M+3 is individual for then said phase shortage and neutral point drifting testing circuit, corresponds respectively to L1, L2, L3 three-phase voltage and M load power source of pot arch general supply; For load power source, the A of load, B, C three phase mains converge node and neutral line terminal inserts said voltage regulation filtering part; For the pot arch general supply, the terminal of L1, L2, L3 phase inserts the different phase shortages and the voltage regulation filtering part of neutral point drifting testing circuit with the terminal of the neutral line respectively.
2. pot arch open-phase protection control system according to claim 1 is characterized in that: said voltage regulation filtering partly adopts two voltage stabilizing didoes and a rectifier diode to constitute the two-stage voltage stabilizing circuit.
3. pot arch open-phase protection control system according to claim 1; It is characterized in that: said protection control circuit comprises photoelectricity coupling unit and bidirectional triode thyristor; Light-emitting diode one side joint of said photoelectricity coupling unit is gone into said microprocessor output control signal, and the triode side of photoelectricity coupling unit exports the ac contactor coil in order to Switching Power Supply to through bidirectional triode thyristor.
CN2011202832447U 2011-08-05 2011-08-05 Warming furnace open-phase protection control system Expired - Fee Related CN202197083U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011202832447U CN202197083U (en) 2011-08-05 2011-08-05 Warming furnace open-phase protection control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011202832447U CN202197083U (en) 2011-08-05 2011-08-05 Warming furnace open-phase protection control system

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CN202197083U true CN202197083U (en) 2012-04-18

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102290781A (en) * 2011-08-05 2011-12-21 西安思坦仪器股份有限公司 Heating furnace default phase protective control system
EP3432433A4 (en) * 2016-03-15 2019-11-20 Fujitsu General Limited Power coversion device and power supply system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102290781A (en) * 2011-08-05 2011-12-21 西安思坦仪器股份有限公司 Heating furnace default phase protective control system
EP3432433A4 (en) * 2016-03-15 2019-11-20 Fujitsu General Limited Power coversion device and power supply system

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GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: XI AN SITAN OIL AND GAS ENGINEERING SERVICE CO., L

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Effective date: 20150305

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 710065 XI AN, SHAANXI PROVINCE TO: 710018 XI AN, SHAANXI PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20150305

Address after: 710018, room 2, unit 20, 1 District, Changqing prosperous garden district, Fengcheng four road, Xi'an economic and Technological Development Zone, Shaanxi,

Patentee after: Xi'an ideal oil & Gas Engineering Service Co., Ltd.

Address before: 710065 No. 22, No. five, hi tech Development Zone, Shaanxi, Xi'an

Patentee before: Xi'an Sitan Apparatus Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120418

Termination date: 20150805

EXPY Termination of patent right or utility model