CN202186796U - Winding machine - Google Patents
Winding machine Download PDFInfo
- Publication number
- CN202186796U CN202186796U CN2011202607631U CN201120260763U CN202186796U CN 202186796 U CN202186796 U CN 202186796U CN 2011202607631 U CN2011202607631 U CN 2011202607631U CN 201120260763 U CN201120260763 U CN 201120260763U CN 202186796 U CN202186796 U CN 202186796U
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- line
- sponge block
- coiling machine
- wire coiling
- spindle
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Abstract
The utility model relates to a winding machine, comprising at least one winding unit, wherein any winding unit includes a winding device; the winding device consists of spindles, spindle shafts, wire guide wheels and a rotating shaft; the wire guide wheels are mounted on the rotating shaft; the spindles are arranged on the spindle shafts; bobbins with tapers on outer circumferences are sleeved to the spindles; positions of the wire guide wheels are corresponding to the spindles; the rotating shaft is parallel to the spindle shafts; the outer circumferences of the wire guide wheels are provided with the tapers same as the outer circumferences of the bobbins; directions of the tapers for mounting the bobbins are opposite to the wire guide wheels; more than two spindles are provided; the number of the wire guide wheels is the same as the number of the spindles; and one wire guide wheel is corresponding to one spindle. The winding machine of the utility model has the advantages of simple structure, compact structure and capability of effectively improving production efficiency. The winding machine is applicable to winding internal wires in the textile field.
Description
Technical field
The utility model relates to a kind of textile machine, and especially a kind of each coiling unit comprises the wire coiling machine of two above spindles.
Background technology
The winding machinery of sewing thread is the most advanced with the product of European countries such as Germany, Switzerland, Italy, has the threading speed height, linear velocity constant; Oleaginousness is stable, and (sewing thread also need add lubricating oil to improve its quality in the coiling process; When avoiding line to use, produce the high temperature broken string during through the pinprick of high speed sewing machine in the later stage) etc. advantage, and all be furnished with microcomputerized control; Product has full automaticity and S. A., but price is all very expensive.The producer of domestic production sewing thread winding apparatus is less at present, and is main with the type of producing for 70 to the beginning of the eighties all, and its winding speed has only 1/6 of high speed wire coiling machine, and can not constant linear velocity.
Because the cost of high speed wire coiling machine is higher, sewing thread is not again a high value-added product, and originating firm is difficult to bear expensive equipment input and removes to purchase expensive high speed import apparatus.Therefore the mode that is necessary to find out other goes to improve the production efficiency of wire coiling machine.
Existing high speed wire coiling machine, line begins from the line source device, through oiling device, gets into Winder and reels.Be provided with tensioner therebetween, regulate the tension force of line.Wire coiling machine comprises several coiling unit, and each coiling unit comprises an ingot axle.When a plurality of coiling unit, be set up in parallel between coiling unit, thereby can be simultaneously on a wire coiling machine to the processing of reeling of a plurality of line tubes.
Winder is as shown in Figure 1, comprises spindle, ingot axle, guide roller and rotating shaft.Wherein guide roller is installed in the rotating shaft, is rotated by motor-driven rotatable shaft; Spindle is installed on the ingot axle, is rotated by motor-driven ingot axle, and excircle has the line jacket casing of tapering on spindle; The position of guide roller is corresponding with spindle.Guide roller is columniform, on columniform surface, is provided with along the axioversion and the guide groove of turning back to the end, and line swings back and forth after passing guide groove vertically, thereby is wrapped on the line tube of rotation.When having the line tube of tapering, because of guide roller has columniform outline, columniform outline is parallel with the outline of the line tube that has tapering with the coil of wire, therefore must angle of axes of rotation skew be installed.Like the patent No. is the Chinese patent of ZL93229797.8, discloses a kind of computer wire coiling machine, and the structure of the coiling part of this wire coiling machine is as noted earlier.
Existing Winder has following shortcoming: under the situation that adopts guide roller, owing between rotating shaft and the ingot axle angle is arranged, in this Winder, an ingot axle can only be installed a line tube that has tapering, inefficiency.If will need be equipped with more equipment and more operative employee around the more line tube of volume simultaneously, take more factory building space, the wasting manpower and material resources.
The structure of oiling device is as shown in Figure 2, mainly is made up of finish oil disc, tensioner, oil bucket, wherein in the oil bucket line oil is housed.Finish oil disc is placed on oil bucket top, and the part of finish oil disc below is immersed in the line oil.Line rides on the finish oil disc after applying tension force through tensioner.Finish oil disc rotates along direction as shown, when finish oil disc rotates line oil is with on the finish oil disc from the oil bucket, and line is stained with line oil when rolling up, contacting with finish oil disc.Though can go up oil mass through the rotating speed control of regulating finish oil disc, when line contact with finish oil disc with the speed of 16 meter per seconds, can most of line oil be spattered and fly, the line oil that glues on line is less, is difficult to the oily oleaginousness of control line.
Existing oiling device has following shortcoming: the first, and line oil splashes, and pollutes machine, causes the product greasy dirt more; The second, the flower hair (the tiny line body fiber that comes off) that winding process produces pollutes finish oil disc and oil bucket; The 3rd, the line oil that waste is expensive.
The line source device mainly comprises the line source installation position, supplies installing and fixing of a ball of string that becomes tube to be wound, and existing line source installation position generally is in line.
The utility model content
To the technical matters that exists in the prior art, the purpose of the utility model is: provide a kind of simple in structure, when using track adjusting wheel, an ingot axle can be installed a plurality of line tubes simultaneously, thus the wire coiling machine of effectively enhancing productivity.
In order to achieve the above object, the utility model adopts following technical scheme:
A kind of wire coiling machine comprises at least one coiling unit, and any coiling unit comprises a Winder; Winder comprises spindle, ingot axle, guide roller and rotating shaft; Guide roller is installed in the rotating shaft, and spindle is installed on the ingot axle, and the line jacket casing that excircle has tapering is contained on the spindle; The position of guide roller is corresponding with spindle, it is characterized in that: said rotating shaft is parallel with the ingot axle; The excircle of guide roller has and the identical tapering of line tube excircle, and taper direction and guide roller that the line tube is installed are opposite; Spindle has more than two, and the guide roller number is identical with the spindle number, and the corresponding spindle of guide roller.
After adopting this structure; An ingot axle is provided with plural spindle; Each spindle can be adorned a line tube, and each line tube all is furnished with guide roller and is used for the lead-in wire coiling, need not drop into expensive more high-revolving equipment; Can effectively enhance productivity, output becomes more than the twice on original basis.Simultaneously,, on the basis of same output, effectively reduce the quantity of wire coiling machine, save floor area, be beneficial to mass production because an ingot axle is processed plural line tube simultaneously; Also shortened the distance of the round exhausting line tube of operative employee, saved time.
Ingot axle and rotating shaft along continuous straight runs are provided with.Need not tilt to install, the outer surface of guide roller and line tube gets final product parallel cooperation, need not select expensive synchronous toothed belt for use, has simplified transmission device, has reduced the consumption of drive disk assembly and bearing, has reduced the expense of operation.
Wire coiling machine comprises line source device and oiling device; The quantity of line source device and oiling device is identical with the quantity of spindle; Line passes through line source device, oiling device and Winder successively.Spindle configuration one a cover line source device and an oiling device, each line source device and oiling device are all separate, simple in structure, and debugging is convenient.
Oiling device is below Winder, and the line source device is below oiling device.Set gradually compact conformation, conserve space from top to bottom.The position of Winder just in time is arranged on is convenient to the stand height of operation of operative employee, is convenient to operative employee's exhausting line tube that between different wire coiling machines, walks back and forth.
Each oiling device comprises: shell comprises the entrance and exit of line; Sponge block, the line that is positioned at shell is close to line through the place; Between oil pump, its nozzle inlet and the sponge block in shell and towards line.With respect to traditional oiling device, this oiling device is supply line oil initiatively, finish oil disc that discards tradition and oily bucket structure; Change by oil pump line oil directly is sprayed onto on the line through nozzle, line passes through sponge block again, and line oil is smeared evenly; And will spend hair to erase, and add the hermetic type design of shell, effectively control line oil splashes; Reduce the flower hair and pollute, practice thrift line oil simultaneously.
Shell comprises lid and the box body that is hinged, and around the articulated position folding, entrance and exit is positioned at the closure place of lid and box body to cover cap on box body; Be provided with first sponge block in the lid, be provided with second sponge block in the box body, when covering, first sponge block and second sponge block are close to, and line passes between first sponge block and second sponge block; In the box body, be provided with " V " shape passage that supplies line to pass through between second sponge block and inlet, nozzle is positioned at " V " shape channel bottom; The inside face of lid is provided with columned briquetting, and the axis normal of briquetting is in the bearing of trend of line; When covering, briquetting be positioned at second sponge block towards the inlet an end and compress second sponge block; Second sponge block below is provided with the oil return pipe that communicates with second sponge block in the box body.
After adopting this structure, two sponge block compressions are fitted line oil are smeared evenly, and erase flower hair, better effects if.Simultaneously, the entrance and exit of line is positioned at the closure place of lid and box body, but lid and box body adopt the open type design; When placing line, only need lid be opened around the hinged place, line is begun to be placed on " V " shape passage, second sponge block by inlet; Until outlet; Simple to operation, do not need extra down-lead device, principal vertical line sideslip in box body can be effectively prevented in the design of " V " shape passage and briquetting.Nozzle is located in " V " shape passage, can in " V " shape passage, spray line oil, compact conformation, and guide channel can play shielding action simultaneously, and anti-principal vertical line oil pollution box body is inner.After oil return pipe was set, unnecessary line oil accumulated in the below of second sponge block through gravity, thereby line oil can be recycled the line oil that avoids waste expensive through oil return pipe.
The oil pump connected tank, oiling device and fuel tank all are connected to temperature controller.This structure can be to oiling device and fuel tank heating, and effectively the temperature of control line oil makes its line that is applicable to all temps requirement oil, for example silicone oil or silicon wax.
Wire coiling machine comprises the tensioner that quantity is identical with spindle, and tensioner is positioned at by the oiling device; Line gets in the oiling device from inlet through tensioner.The setting of tensioner can make line begin all possess certain force of strain to the whole process around end of volume (EOV) from the line source device, guarantees around the normal operation that licks journey.Tensioner can be regulated through electromagnetic action, and control system changes the size of the magnitude of current, changes the magnetic force of straining pulley in the tensioner, the distance of adjustment of tonicity wheel, thus change the gripping power of straining pulley to line, thus the tension force of adjustment line.
Wire coiling machine comprises the control panel that quantity is identical with Winder, and each control panel is above a Winder; Wire coiling machine also comprises the deflector that a plurality of confession lines pass, and deflector is between line source device and the tensioner, between oiling device and the Winder.A plurality of working processs of this wire coiling machine are all by microcomputerized control, as to the metering of length, the adjusting of winding tension, the control of oleaginousness and the control of oil temperature etc.The corresponding cover Winder of each control panel and corresponding line source device and oiling device can be realized independently controlling.Control panel is arranged on the Winder the top, and compact conformation is convenient to the operative employee simultaneously and is carried out button with the posture of standing and control.Deflector can be steering shaft or wheel flutter etc., make line can be as required the conversion direction of extending arbitrarily.
The line source device is the line source installation position, the arrangement of staggering each other of adjacent line source installation position.This arrangement mode is conserve space more, and the very big ball of string of diameter all can be placed in each line source installation position, and can not interfere with each other between the ball of string.
Generally speaking, the advantage that the utlity model has simple in structure, compact conformation and can effectively enhance productivity.
Description of drawings
Fig. 1 is the structural representation of existing Winder.
Fig. 2 is the structural representation of existing oiling device.
Fig. 3 is the front view of the utility model wire coiling machine.
Fig. 4 is the left view of Fig. 3.
Fig. 5 is the Winder structural representation in the utility model.
Fig. 6 is the structural representation of the oiling device in the utility model.
Fig. 7 is the scheme drawing that the line source installation position dislocation in the utility model is arranged.
Be label and the cooresponding title in the accompanying drawing below:
| 1 | The line source device | 2 | |
3 | Winder |
| 4 | |
5 | Deflector | 6 | |
| 7 | |
8 | Rotating shaft | 9 | |
| 10 | The |
11 | The |
12 | The line source installation position |
| 13 | A ball of |
14 | |
15 | |
| 16 | The |
17 | Line oil | 18 | Lid |
| 19 | Box body | 20 | Inlet | 21 | Outlet |
| 22 | First sponge block | 23 | Second sponge block | 24 | Oil pump |
| 25 | Nozzle | 26 | " V " shape passage | 27 | Briquetting |
| 28 | Oil return pipe | 29 | Temperature controller |
The specific embodiment
To combine the accompanying drawing and the specific embodiment to come the utility model is done further detailed explanation below.
Fig. 3 and wire coiling machine shown in Figure 4 comprise 4 coiling unit, and each coiling unit mainly comprises: line source device, oiling device, Winder and control panel.Be provided with tensioner between oiling device and line source device.Between line source device and tensioner, be provided with deflector between oiling device and Winder.Each coiling unit is from top to bottom successively: control panel, Winder, oiling device and line source device.Each Winder comprises two spindles, is equipped with a control panel, and two overlap the device that oils, and two cover line source device and two tensioners can be simultaneously around two line tubes of volume.This wire coiling machine can be simultaneously around eight line tubes of volume.
Winder shown in Figure 5 comprises: guide roller, rotating shaft, spindle and ingot axle.Rotating shaft and ingot axle are parallel to each other, and are horizontally disposed with.Two guide rollers are enclosed within the rotating shaft and drive rotation by rotating shaft, and two spindles are enclosed within on the ingot axle and drive rotation by the ingot axle, the position of guide roller and spindle alignment, and the line jacket casing is on spindle.The external peripheral surface of line tube and guide roller has identical tapering, but so both outer contour keeping parallelisms.The surface of guide roller is provided with along the axioversion and the guide groove of turning back to the end, and line swings back and forth after passing guide groove vertically, thereby is wrapped on the line tube of rotation.
Oiling device shown in Figure 6 mainly comprises cube shaped shell, sponge block and oil pump.Wherein shell comprises lid and the box body that is hinged; Articulated position is on one side (limit of No Exit and inlet) of lid and box body; Around the articulated position folding, entrance and exit is positioned at the lid both sides relative with box body and at the closure place of lid and box body to cover cap on box body; Be provided with first sponge block of rectangle in the lid, be provided with second sponge block of rectangle in the box body, when covering, the compression of two sponge blocks, first sponge block and second sponge block are close to, and line passes between first sponge block and second sponge block; In the box body, be provided with " V " shape passage (bearing of trend along line is V-shaped) that supplies line to pass through between second sponge block and inlet, the nozzle of oil pump is positioned at " V " shape channel bottom and communicates with " V " shape passage; The inside face of lid is provided with columned briquetting, and the axis of briquetting is on horizontal surface and perpendicular to the bearing of trend of line; When covering, briquetting be positioned at second sponge block towards the inlet an end and compress second sponge block; Second sponge block below is provided with the oil return pipe that communicates with second sponge block in the box body.The below of shell is provided with oil pump and temperature controller, the line oil temperature of temperature controller control oiling device.
The line source device mainly is the line source installation position, and the ball of string of one-tenth tube to be spooled is installed on the line source installation position.In eight line source installation positions shown in Figure 7, the arrangement of staggering of adjacent line source installation position, first and third, five, seven is arranged in delegation, and second, four, six, eight is arranged in delegation.
During work, line is begun by a ball of string, and process is positioned at the deflector of its top, and the deflector before the tensioner; After the entering tensioner applied tension force, the inlet entering oiling device from oiling device passed " V " shape passage; Be stained with the line oil of nozzle ejection in " V " shape passage below, pass through the briquetting bottom again, between the contact surface of first sponge block and second sponge block, pass; Line oil is smeared evenly and most flower hair is removed by two sponge blocks, draw from outlet, through two deflectors; Through the reel lead-in wire, the coil of wire is accomplished the coiling process of a line tube on the line tube the most at last.A coiling unit two line tubes of can reeling simultaneously, a wire coiling machine eight the line tubes of can reeling simultaneously.Than traditional single spindle wire coiling machine, output doubles.
Control, the oily temperature control of the metering of length, the adjusting of winding tension, oleaginousness all can be passed through microcomputerized control.
Claims (10)
1. a wire coiling machine comprises at least one coiling unit, and any coiling unit comprises a Winder; Winder comprises spindle, ingot axle, guide roller and rotating shaft; Guide roller is installed in the rotating shaft, and spindle is installed on the ingot axle, and the line jacket casing that excircle has tapering is contained on the spindle; The position of guide roller is corresponding with spindle, it is characterized in that: said rotating shaft is parallel with the ingot axle; The excircle of guide roller has and the identical tapering of line tube excircle, and taper direction and guide roller that the line tube is installed are opposite; Spindle has more than two, and the guide roller number is identical with the spindle number, and the corresponding spindle of guide roller.
2. according to the described wire coiling machine of claim 1, it is characterized in that: said ingot axle and rotating shaft along continuous straight runs are provided with.
3. according to the described wire coiling machine of claim 2, it is characterized in that: said wire coiling machine comprises line source device and oiling device; The quantity of line source device and oiling device is identical with the quantity of spindle; Line passes through line source device, oiling device and Winder successively.
4. according to the described wire coiling machine of claim 3, it is characterized in that: said oiling device is below Winder, and the line source device is below oiling device.
5. according to the described wire coiling machine of claim 4, it is characterized in that: said each oiling device comprises:
Shell comprises the entrance and exit of line;
Sponge block, the line that is positioned at shell is close to line through the place;
Between oil pump, its nozzle inlet and the sponge block in shell and towards line.
6. according to the described wire coiling machine of claim 5, it is characterized in that: said shell comprises lid and the box body that is hinged, and around the articulated position folding, entrance and exit is positioned at the closure place of lid and box body to cover cap on box body; Be provided with first sponge block in the lid, be provided with second sponge block in the box body, when covering, first sponge block and second sponge block are close to, and line passes between first sponge block and second sponge block; In the box body, be provided with " V " shape passage that supplies line to pass through between second sponge block and inlet, nozzle is positioned at " V " shape channel bottom; The inside face of lid is provided with columned briquetting, and the axis normal of briquetting is in the bearing of trend of line; When covering, briquetting be positioned at second sponge block towards the inlet an end and compress second sponge block; Second sponge block below is provided with the oil return pipe that communicates with second sponge block in the box body.
7. according to the described wire coiling machine of claim 6, it is characterized in that: said oil pump connected tank, oiling device and fuel tank all are connected to temperature controller.
8. according to the described wire coiling machine of claim 7, it is characterized in that: said wire coiling machine comprises the tensioner that quantity is identical with spindle, and tensioner is positioned at by the oiling device; Line gets in the oiling device from inlet through tensioner.
9. according to the described wire coiling machine of claim 8, it is characterized in that: said wire coiling machine comprises the control panel that quantity is identical with Winder, and each control panel is above a Winder; Wire coiling machine also comprises the deflector that a plurality of confession lines pass, and deflector is between line source device and the tensioner, between oiling device and the Winder.
10. according to the described wire coiling machine of claim 4, it is characterized in that: said line source device is the line source installation position, the arrangement of staggering each other of adjacent line source installation position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202607631U CN202186796U (en) | 2011-07-22 | 2011-07-22 | Winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202607631U CN202186796U (en) | 2011-07-22 | 2011-07-22 | Winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202186796U true CN202186796U (en) | 2012-04-11 |
Family
ID=45918259
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202607631U Expired - Lifetime CN202186796U (en) | 2011-07-22 | 2011-07-22 | Winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202186796U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390758A (en) * | 2011-07-22 | 2012-03-28 | 朱璟琳 | Winding machine |
| CN105734792A (en) * | 2016-05-04 | 2016-07-06 | 苏州普邦纺织科技有限公司 | Oiling device for textile weft |
-
2011
- 2011-07-22 CN CN2011202607631U patent/CN202186796U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390758A (en) * | 2011-07-22 | 2012-03-28 | 朱璟琳 | Winding machine |
| CN102390758B (en) * | 2011-07-22 | 2013-07-03 | 朱璟琳 | Winding machine |
| CN105734792A (en) * | 2016-05-04 | 2016-07-06 | 苏州普邦纺织科技有限公司 | Oiling device for textile weft |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120411 Effective date of abandoning: 20130703 |
|
| RGAV | Abandon patent right to avoid regrant |