CN202175627U - System for preparing concrete aggregate by utilizing waste incineration ash and slag - Google Patents

System for preparing concrete aggregate by utilizing waste incineration ash and slag Download PDF

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Publication number
CN202175627U
CN202175627U CN2010206475726U CN201020647572U CN202175627U CN 202175627 U CN202175627 U CN 202175627U CN 2010206475726 U CN2010206475726 U CN 2010206475726U CN 201020647572 U CN201020647572 U CN 201020647572U CN 202175627 U CN202175627 U CN 202175627U
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order
aggregate
full
sizer
collecting box
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胡艳军
李国建
宁方勇
钟英杰
任建莉
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

A system for preparing concrete aggregate by utilizing waste incineration ash and slag comprises a first filler device for placing original waste incineration ash and slag. A discharge port of the first filler device is connected with a blanking port of a first full-automatic vibrating screen, and a discharge port of the first full-automatic vibrating screen is respectively connected with a coarse material and fine material working material collecting box and a super-fine material spare material collecting box. The system further comprises a second filler device, a wind power separating machine, a vortex magnetic selection separating device, a third filler device and a crushing machine. A discharge end of the crushing machine is connected with a blanking port of a second full-automatic vibrating screen, a discharge port of the second full-automatic vibrating screen is connected with a finished product coarse-material material collecting box which is used for storing coarse particles, and the diameter of the coarse particles is larger than or equals to 4.75mm. The discharge port of the second full-automatic vibrating screen is connected with a finished product coarse-material material collecting box which is used for storing fine particles, and the diameter of the coarse particles is not smaller than 2mm and smaller than 4.75mm. The system for preparing concrete aggregate by utilizing waste incineration ash and slag can effectively produce high-strength and high-performance concrete aggregate which meets engineering requirements, is easy to implement and high in efficiency, and lows cost.

Description

Utilize cinder from refuse incineration to prepare the system of aggregate
Technical field
The utility model relates to cinder from refuse incineration renewable resource utilization technical field, especially a kind of system that utilizes cinder from refuse incineration to prepare aggregate.
Background technology
Ash is extremely similar with the substance characteristics that natural crystal gathers materials as the by product of city garbage burning, and it is rich in Na, K, and Si, Ca, Fe, principal elements such as Al, good stability, particle grading distribution are better, possess as the basic demand of material of construction use etc.Research has both at home and abroad proved that all incineration residue is the environmental friendliness alternate resources of natural building material after treatment.
Rapid economy development, quickening of urbanization process increase the output of municipal wastes year by year, and garbage incineration technology is fast, innoxious with its processing speed, subtract advantages such as holding the remarkable and recyclable heat energy of minimizing effect is developed rapidly.The tempo of the large-scale municipal solid waste incinerator of China's construction of modern is very fast, by to the end of the year 2007, and built in China and reached more than 80 in the incineration treatment of garbage factory that builds, day amount of burning away the refuse reaches more than 80,000 tons approximately.The domestic refuse of the present burning disposal of China accounts for gross output rubbish 8%.Expect 2015, the incineration treatment of garbage ratio of some large size cities will increase more than 20%, and the cinder from refuse incineration day output that produces when the time comes will reach more than 100,000 tons.In the face of the cinder from refuse incineration of enormous quantity like this, landfill disposal has occupied a large amount of soils of surrounding city, also in various degree pollution the environment of city suburbs.Thereby, how effectively to dispose these city garbage burnings by product, turn waste into wealth, be that China has one of urban Environment Protection to be solved.
Resource utilization management incineration residue, exploitation ecological environment-friendly type material of construction not only are of value to the secondary pollution of practicing thrift in a large amount of soil spaces, the control lime-ash landfill process, make the problem of outlet of bottom ash obtain substantive the solution; Can also alleviate because the structure material demand is increasing and, reduce the consumption of construction industry, and reduce the greenhouse gas emission in the common building materials production process the natural resource and the energy to the pressure that natural Mineral resources cause.Country attaches great importance to the applied research of regeneration concrete, is put into country " 15 " key scientific and technological projects.Thereby the bottom ash regenerated using substitutes aggregate and has immeasurable social effect, is the outlet that is fit to China's national situation.The technology that the research and development cinder from refuse incineration prepares the eco-concrete material has obvious practical significance.
In the development of current domestic cinder from refuse incineration regeneration conversion product; Mainly comprise: (1) concrete product with garbage-incinerating cinder and the method for manufacture thereof (patent No.: 02114714.0); It is characterized in that earlier metal sundries is removed in cinder from refuse incineration magnetic separation and screening, broken then with sieve; Be the lime-ash disinfection below 20 millimeters to the back granularity of sieving subsequently, add cement and water stirring, slurry perfusion, vapor cure and drying again; (2) also has the city garbage burning lime-ash system light-weight brick exempt from baking (patent No.: 200410009708.X); It is characterized in that it is to use the mechanical vibration extrusion molding after being moist shape by city garbage burning lime-ash powder, river sand or stone flour, quicklime calcium sulfate, cement, calcium chloride, MNC-AI hardening accelerator, frostproofer, ferrous sulfate, sal epsom and water mixing, processes light-weight brick exempt from baking under the pressure of 25-30Mpa; (3) the other utility model patent burning city domestic garbage lime-ash treatment unit (patent No.: 200920193531.1); Comprise kibbler, sifting machine, magnetic separator and supplementary unit; After incineration residue was pulverized through kibbler, the lime-ash particle was delivered to the sifting machine screening, and the bigger grey slag charge group of particle is removed in screening; Obtaining the less lime-ash fines of particle is delivered to magnetic separator and carries out magnetic separation; Remove metallic particles, e Foerderanlage is to constitute certain angle of inclination with horizontal plane, the gravity transfer pipeline that utilizes the material deadweight to transport.This utility model adopts kibbler, sifting machine and magnetic separator cooperation, can effectively remove the harmful heavy metal in the burning city domestic garbage lime-ash, can handle incineration residue in enormous quantities continuously.The technology of above incineration residue conversion product and treatment process are though have certain efficient, have certain feasibility, the cindery characteristic of optimization that can be to a certain degree.But these technical processes are not considered the physical property that cinder from refuse incineration self is complicated comprehensively; As containing characteristics such as variety, porousness, pressure-proof and snap-resistent intensity that uncombusted organic matter (containing 1.5%-3% in China's lime-ash approximately), thickness gather materials is lower in the lime-ash; If these characteristics can not be effectively addressed; The engineering characteristic of simple ash product still can not satisfy the material of construction basic demand, or life-time service still has danger such as potential damage, can't the cindery use value of optimization.In addition, in China's cinder from refuse incineration, proved coloured in metal content extremely low because the heavy metal removal technology equipment that is added in some patents, also in various degree raising the cost of lime-ash treating processes.
Summary of the invention
In order to overcome the aggregate that can not be converted into the high-strength high-performance that meets engine request that has in the cinder from refuse incineration regeneration conversion product technology, the deficiency that the enforcement difficulty is big, efficient is lower, cost is high, the utility model provides a kind of and effectively is converted into the aggregate of the high-strength high-performance that meets engine request, enforcement, the efficient cinder from refuse incineration that utilizes higher, that reduce cost prepare the system of aggregate easily.
The utility model solves the technical scheme that its technical problem adopted:
A kind of system that utilizes cinder from refuse incineration to prepare aggregate; Form by handling the technical process of lime-ash thickness particulate respectively; Mainly comprise in order to place first sizer of raw refuse incineration residue; The discharge port of said first sizer with is connected in order to carry out the gather materials blanking port of isolating first full-automatic vibration sieve of thickness, the discharge port that said first full-automatic vibration sieves respectively with in order to deposit particle diameter more than or equal to 4.75mm coarse particles and grain diameter be positioned at more than or equal to 2mm less than the fine grain fines working set of 4.75mm hopper be connected less than the fine grain trim set hopper of 2mm in order to deposit particle diameter; Said system also comprise in order to collect thickness particulate second sizer after air-dry, in order to the wind-force separating machine that removes uncombusted organic matter and lightweight fragment, in order to remove the eddy current Magnet Separater of magneticmetal; In order to the 3rd sizer of the material after the collection magnetic separation separation with in order to strengthen the crusher of shaping; The discharge port of said second sizer connects the feed end of said wind-force separating machine; The discharge end of said wind-force separating machine is communicated with the feed end of said eddy current Magnet Separater; The discharge end of said eddy current Magnet Separater is connected with the 3rd sizer; The discharge port of said the 3rd sizer connects the feed end of said crusher; The discharge end of said crusher is connected with the blanking port of said second full-automatic vibration sieve, three grades of discharge ports that said second full-automatic vibration sieves respectively with in order to deposit diameter greater than the coarse grained finished product coarse fodder of 4.75mm Material collecting box for harvesting, deposit pending particle diameter position and be connected less than fine grain pending fines Material collecting box for harvesting of 4.75mm and said trim set hopper more than or equal to 2mm.
Further, also comprise in the said lime-ash fine particle processing technological flow in order to dry the fine grain electric oven of natural air drying.
Further again; Said system also comprises in order to remove the elementary magnetic sifting machine of black magnetic metal in the fine particle; The discharge end of said wind-force separating machine is connected with the feed end of said elementary magnetic sifting machine, and the discharge end of said elementary magnetic sifting machine is connected with the feed end of said eddy current Magnet Separater.
Further, in the said fine particle treatment scheme working set hopper comprise in order to deposit particle diameter more than or equal to 2mm less than the fine grain fines work of 4.75mm fine aggregate case with in order to deposit particle diameter less than the fines trim set hopper between the 2mm.
Said crusher is the impeller screw crusher.
The beneficial effect of the utility model mainly shows: overcome that the lime-ash engineering strength is low, the residual too much problem of impurity, improved the practical applications characteristic of regeneration aggregate greatly.Through verification experimental verification, resistance to compression and folding strength, apparent density, unit weight, workability, the compression elasticity of the coarse aggregate after this technological method is handled all are greatly improved, and the aggregate of alternative C25 grade uses.And impurity, removal efficient organic like uncombusted and metal can reach more than 85%; And it is low to move required energy consumption; Non-secondary pollution; Each link equipment configuration is simple, os is easy, be prone to take, for convenience detach, mobile working whenever and wherever possible.
Description of drawings
Fig. 1 utilizes cinder from refuse incineration to prepare the schema of the method for aggregate.
Fig. 2 utilizes cinder from refuse incineration to prepare the synoptic diagram of the system of aggregate.
Embodiment
Below in conjunction with accompanying drawing the utility model is further described.
See figures.1.and.2; A kind of system that utilizes cinder from refuse incineration to prepare aggregate; Form by handling the technical process of lime-ash thickness particulate respectively; Mainly comprise in order to place first sizer 2 of raw refuse incineration residue; The discharge port of said first sizer 2 with is connected in order to carry out the gather materials blanking port of isolating first full-automatic vibration sieve 4 of thickness, said first full-automatic vibration sieves 4 discharge port and approximates 2mm greatly less than the fine grain work fines of 4.75mm Material collecting box for harvesting 4-2 with in order to deposit the fine grain trim set hopper 4-3 of particle diameter less than 2mm more than or equal to the coarse grained work coarse fodder of 4.75mm Material collecting box for harvesting 4-1 and grain diameter respectively with in order to deposit particle diameter; Said system also comprises in order to second sizer 6 that the coarse particles after air-dry is collected, in order to the wind-force separating machine 7 that removes uncombusted organic matter and lightweight fragment, in order to the eddy current Magnet Separater 8 of removing magneticmetal, in order to the 3rd sizer 9 of collecting the material after magnetic separation separates with in order to the crusher 10 of reinforcement shaping; The discharge port of said second sizer 6 connects the feed end of said wind-force separating machine 7; Said wind-force separating machine 7 discharge ends are communicated with the feed end of said eddy current Magnet Separater 8; The discharge end of said eddy current Magnet Separater 8 is connected with said the 3rd sizer 9; The feed end that the discharge port of said the 3rd sizer 9 connects said crusher 10 connects; The discharge end of said crusher 10 is connected with the blanking port of said second full-automatic vibration sieve 11, and said second full-automatic vibration sieves 11 discharge port and is connected greater than the coarse particles finished product coarse fodder Material collecting box for harvesting 11-1 of 4.75mm in order to deposit diameter.
The discharge port of said second full-automatic vibration sieve 11 also is being connected less than the fines Material collecting box for harvesting and the said trim set hopper of the pending fine aggregate between the 4.75mm more than or equal to 2mm respectively with in order to deposit particle diameter.
Said system also comprises the fine grain electric oven 12 in order to the oven dry natural air drying.Said system also comprises in order to remove the elementary magnetic sifting machine 13 of black magnetic metal in the fine aggregate; The discharge end of said wind-force separating machine 7 is connected with the feed end of said elementary magnetic sifting machine 13, and the discharge end of said elementary magnetic sifting machine 13 is connected with the feed end of said eddy current Magnet Separater 8.
The working set hopper of said fine aggregate treatment system comprise in order to deposit diameter more than or equal to 2mm less than the fine grain finished product fines Material collecting box for harvesting 11-2 between the 4.75mm with in order to deposit particle footpath standby material Material collecting box for harvesting less than the 2mm fines.
With reference to Fig. 1; Total system is pressed the different branches of lime-ash particle diameter to processing; Obtain aggregate size more than or equal to 4.75 mm with more than or equal to the aggregate of 2mm less than 4.75mm, system mainly is made up of equipment such as sizer (band amount of filler switchboard), full-automatic vibration sieve, Material collecting box for harvesting, magnetic sorting machine, gas blower (or wind energy conversion system), eddy current magnetic separator, vertical impeller screw crushers.The utility model system;, impurity composition characteristic various etc. according to the cinder from refuse incineration particle diameter; Through the thickness particle is adopted different treatment technology methods; Optimize each commercial setting that separates magnetic plant; The belt speed of regulating feeding speed and eddy current magnetic sorting machine and amount of filler, optimize wind-force and separate and regulate vertical impeller screw crusher feeding amount, impeller speed of rotation etc., the first processing of link one by one thickness particle, the total processing efficiency of integrally-regulated system again, thereby optimization lime-ash thickness particle disposal efficient.
Coarse particles (> 4.75 mm with lime-ash gained after wet separation) treating processes is an example; The coarse particles of wet screening gained reduces to below 10% its humidity through outdoor natural air drying; Utilize the hanging wheel transport unit to be transported to the sizer with uncovered funnel of local 3 meters high of distance then; The wind energy conversion system wind-force that in the downward feeding process of coarse particles quilt, is mounted sizer funnel lower end separates wherein, and organic matter (guarantees that wind-force is appropriate; About 3m/s) coarse particles after rough handling is transported to eddy current magnetic sorting machine, removes wherein magneticmetal, non-ferrous metal etc.; Coarse particles after the secondary treatment is sent into the impeller screw crusher through an other sizer again; It disintegrates in the high speed rotating process, clash into, broken and polish particle surface; Improve particle because the porous performance impact strength problem of slag; Enhanced granule soundness and edge effect, light granules is eliminated away with the organic matter that is untreated simultaneously.Last coarse particles carries out the dry type screening once more, remove after the fragmentation < 4.75 mm particles, this parts of fine particle sends back in the fine particle Material collecting box for harvesting of 2-4.75mm, promptly obtains the coarse particles product.Relative coarse particles treatment system, electric drying system and magnetic sorting machine have been added in fine grain processing, and other is identical.Because the difference of its physical features, being higher than in coarse particles, the fine particle more metals like the fine particle water-absorbent can the adhesion particle surface for the thickness particle, therefore, on treatment facility is selected, fine particle carried out natural air drying after, carry out electricity again and dry; And carried out the secondary magnetic resolution and handled, to reach the effect of ferrous metal removing preferably.
In Fig. 2, original incineration residue is through being with uncovered funnel 1 and frequency transformer 3, and adjustable first sizer 2 of feeding amount is sent into the first full-automatic Vibrationsifter 4 and carried out the thickness separation of gathering materials; Three sections particles after screening fall into trim set hopper (4-1), work fines Material collecting box for harvesting (4-2), work coarse fodder Material collecting box for harvesting (4-3) respectively, wherein less than the gathering materials not as aggregate usefulness of 2mm, are equipped with and are its usefulness; About 3 days, make its water cut be lower than 10% at outdoor open-air natural air drying coarse particles; Coarse aggregate after air-dry is on the eddy current magnetic resolution machine 8 following 1.8 meters apart from it with uncovered funnel 5 and adjustable second sizer 6 of feeding amount; In that a wind-force separating machine 7 is installed between 1 m directly over 0.2 m and the collecting board 8 under second sizer 6, with organic pneumatic cleaning in the coarse grain; The lime-ash of handling through eddy current magnetic resolution machine 8 is transported to the 3rd sizer 9; Be sent to impeller screw crusher 10 from the 3rd sizer 9; Coarse aggregate after broken shaping is handled is again through 11 screenings of the second fully-automatic dry type vibratory screening apparatus, the fine aggregate of wherein handling the 2-4.75mm that the back produces collected be sent in the fine aggregate, obtains at last>the coarse aggregate finished product of 4.75mm substitutes aggregate as concrete.For the fine aggregate treatment system, additional application two procedures handle, i.e. electric oven behind the natural air drying 12 oven dry is handled, and elementary magnetic sifting machine 13 handles, to avoid not easy-clear problem completely of fine aggregate impurity, other link is identical.

Claims (6)

1. system that utilizes cinder from refuse incineration to prepare aggregate; It is characterized in that: said system comprises in order to place first sizer of raw refuse incineration residue; The discharge port of said first sizer with is connected in order to carry out the gather materials blanking port of isolating first full-automatic vibration sieve of thickness, three grades of discharge ports that said first full-automatic vibration sieves are positioned at more than or equal to 2mm more than or equal to coarse fodder working set hopper, the grain diameter of 4.75mm and are connected less than the fine grain trim set hopper of 2mm less than the fines working set hopper of 4.75mm and in order to deposit grain diameter respectively with in order to deposit grain diameter; Said system also comprise in order to collect coarse grained second sizer after air-dry, in order to the wind-force separating machine that removes uncombusted organic matter and lightweight fragment, in order to the eddy current Magnet Separater of removing magneticmetal, in order to the 3rd sizer of collecting the material after magnetic separation separates with in order to the crusher of reinforcement shaping; The discharge port of said second sizer connects the feed end of said wind-force separating machine; The discharge end of said wind-force separating machine is communicated with the feed end of said eddy current Magnet Separater; The discharge end of said eddy current Magnet Separater is connected with the 3rd sizer; The discharge port of said the 3rd sizer connects the feed end of said crusher; The discharge end of said crusher is connected with the blanking port of said second full-automatic vibration sieve, three grades of discharge ports that said second full-automatic vibration sieves with in order to deposit particle diameter more than or equal to the working set hopper of 4.75mm coarse aggregate finished product be connected less than 4.75mm pending fines working set hopper and standby material Material collecting box for harvesting more than or equal to 2mm.
2. the system that utilizes cinder from refuse incineration to prepare aggregate as claimed in claim 1 is characterized in that: the discharge port of said second full-automatic vibration sieve also is being connected less than the fines Material collecting box for harvesting and the said trim set hopper of the fine aggregate finished product between the 4.75mm more than or equal to 2mm respectively with in order to deposit grain diameter.
3. according to claim 1 or claim 2 the cinder from refuse incineration that utilizes prepares the system of aggregate, it is characterized in that: said system also comprises in order to the oven dry natural air drying more than or equal to 2mm less than the fine grain electric oven of 4.75mm.
4. according to claim 1 or claim 2 the cinder from refuse incineration that utilizes prepares the system of aggregate; It is characterized in that: said system also comprises in order to remove the elementary magnetic sifting machine of black magnetic metal in the lime-ash fine particle; The discharge end of said wind-force separating machine is connected with the feed end of said elementary magnetic sifting machine, and the discharge end of said elementary magnetic sifting machine is connected with the feed end of said eddy current Magnet Separater.
5. according to claim 1 or claim 2 the cinder from refuse incineration that utilizes prepares the system of aggregate, it is characterized in that: said working set hopper comprise in order to deposit grain diameter more than or equal to 2mm less than the fine grain work fines Material collecting box for harvesting between the 4.75mm with in order to deposit particle diameter more than or equal to the coarse grained work coarse fodder Material collecting box for harvesting between the 4.75mm.
6. according to claim 1 or claim 2 the cinder from refuse incineration that utilizes prepares the system of aggregate, and it is characterized in that: said crusher is the impeller screw crusher.
CN2010206475726U 2010-12-08 2010-12-08 System for preparing concrete aggregate by utilizing waste incineration ash and slag Expired - Fee Related CN202175627U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107571A (en) * 2015-08-20 2015-12-02 坚构(北京)建筑技术有限公司 Efficient energy-saving concrete aggregate production line and method
CN106082738A (en) * 2016-08-01 2016-11-09 浙江桂森环保科技有限公司 A kind of method utilizing waste incineration slag to manufacture building materials
CN109455964A (en) * 2018-09-29 2019-03-12 盐城工学院 Make the application of pavement particles layer aggregate substitute with burning city domestic garbage bottom ash
CN109833974A (en) * 2019-03-06 2019-06-04 李佳乐 A kind of waste sludge from paper mill innocuity disposal system
CN112730147A (en) * 2020-12-16 2021-04-30 浙江工业大学 Method for analyzing content of nonferrous metals in waste incineration slag according to different particle size grading

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107571A (en) * 2015-08-20 2015-12-02 坚构(北京)建筑技术有限公司 Efficient energy-saving concrete aggregate production line and method
CN106082738A (en) * 2016-08-01 2016-11-09 浙江桂森环保科技有限公司 A kind of method utilizing waste incineration slag to manufacture building materials
CN109455964A (en) * 2018-09-29 2019-03-12 盐城工学院 Make the application of pavement particles layer aggregate substitute with burning city domestic garbage bottom ash
CN109833974A (en) * 2019-03-06 2019-06-04 李佳乐 A kind of waste sludge from paper mill innocuity disposal system
CN109833974B (en) * 2019-03-06 2020-05-08 江西省优久实业有限公司 Harmless treatment system for papermaking waste residues
CN112730147A (en) * 2020-12-16 2021-04-30 浙江工业大学 Method for analyzing content of nonferrous metals in waste incineration slag according to different particle size grading

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