CN202169362U - Casting blank heat insulation cover for fan-shaped segment of continuous casting machine and region of withdrawal and straightening unit - Google Patents

Casting blank heat insulation cover for fan-shaped segment of continuous casting machine and region of withdrawal and straightening unit Download PDF

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Publication number
CN202169362U
CN202169362U CN2011202707926U CN201120270792U CN202169362U CN 202169362 U CN202169362 U CN 202169362U CN 2011202707926 U CN2011202707926 U CN 2011202707926U CN 201120270792 U CN201120270792 U CN 201120270792U CN 202169362 U CN202169362 U CN 202169362U
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insulation cover
heat insulation
slab
continuous casting
casting machine
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任兵芝
韩志伟
冯科
曹建峰
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CISDI Engineering Co Ltd
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CISDI Engineering Co Ltd
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Abstract

The utility model discloses a casting blank heat insulation cover for a fan-shaped segment of a continuous casting machine and a region of a withdrawal and straightening unit, which is characterized in that: the heat insulation cover is composed of a steel outer wall (1), a heat insulation layer (2) and a counter radiation screen (3) arranged from outside to inside, wherein the heat insulation layer (2) is a zirconium-containing ceramic fiber carpet. The casting blank heat insulation cover has good heat insulation effect, and can promote the casting blank surface temperature to be rose, avoid the crack sensitive temperature and effectively reduce the risk of the casting blank crack.

Description

一种连铸机扇形段和拉矫机区域的铸坯保温罩A slab thermal insulation cover for the continuous casting machine segment and the stretching and leveling machine area

技术领域 technical field

本实用新型涉及一种连铸生产中的铸坯保温罩。 The utility model relates to a slab thermal insulation cover in continuous casting production.

背景技术 Background technique

钢的高温力学性能与连铸坯的裂纹有直接关系,如图1所示,当温度低于900℃时,钢的塑性明显下降。因此在连铸生产中,一般要求矫直区的铸坯表面温度大于900℃,以避免裂纹的产生。在大圆坯和大方坯生产中,由于拉速较低,铸坯停留时间过长,使铸坯在矫直区的表面温度过低,铸坯容易产生裂纹。而H形坯由于其翼缘端部较薄,且属于二维传热,翼缘端部的温度在矫直区之前就较低,容易在矫直过程中产生裂纹。为解决上述问题,通常需要在拉矫机前的扇形段以及拉矫机之间设置保温罩,如图2所示。 The high-temperature mechanical properties of steel are directly related to the cracks of continuous casting slabs. As shown in Figure 1, when the temperature is lower than 900 °C, the plasticity of steel decreases significantly. Therefore, in continuous casting production, it is generally required that the surface temperature of the slab in the straightening zone is greater than 900°C to avoid cracks. In the production of blooms and blooms, due to the low pulling speed and the long residence time of the slab, the surface temperature of the slab in the straightening zone is too low, and the slab is prone to cracks. However, because the end of the flange of the H-shaped billet is thinner and belongs to two-dimensional heat transfer, the temperature of the end of the flange is lower before the straightening zone, and cracks are easily generated during the straightening process. In order to solve the above problems, it is usually necessary to set a heat preservation cover between the fan section in front of the tension leveler and the tension leveler, as shown in Figure 2.

目前使用的保温罩的形式是在钢结构罩体内填充绝热材料,从而使铸坯周围的环境温度较高,属于绝热型保温罩。由于所达到的环境温度有限,使用绝热型保温罩的效果并不明显,附图3中实心曲线为使用常规保温罩的铸坯表面温度情况,其保温效果不理想。 The form of the heat preservation cover currently used is to fill the steel structure cover with heat insulating material, so that the ambient temperature around the billet is relatively high, which belongs to the heat insulation type heat preservation cover. Due to the limited ambient temperature achieved, the effect of using a thermal insulation cover is not obvious. The solid curve in Figure 3 is the surface temperature of the slab using a conventional thermal insulation cover, and its thermal insulation effect is not ideal.

实用新型内容 Utility model content

本实用新型的目的在于提出一种可以有效提高铸坯表面温度的保温罩,避开脆性区,避免铸坯出现裂纹的连铸机扇形段和拉矫机区域的铸坯保温罩。 The purpose of the utility model is to propose a thermal insulation cover that can effectively increase the surface temperature of the slab, avoid the brittle zone, and avoid the slab thermal insulation cover in the segment of the continuous casting machine and the area of the stretching and straightening machine where cracks appear in the slab.

为了实现上述目的,采用以下技术方案:一种连铸机扇形段和拉矫机区域的铸坯保温罩,其特征在于:所述保温罩由从外到内的钢结构外壁、绝热层和逆辐射屏三层组成。 In order to achieve the above purpose, the following technical solution is adopted: a slab thermal insulation cover for the continuous casting machine segment and the stretching and straightening machine area, characterized in that: the thermal insulation cover is composed of a steel structure outer wall from outside to inside, a heat insulation layer and an inversion The radiation screen consists of three layers.

其中绝热层为含锆陶瓷纤维毯。 The thermal insulation layer is a zirconium-containing ceramic fiber blanket.

所述逆辐射屏为喷涂在在绝热层表面的远红外辐射涂料层,厚度为3mm-8mm。 The reverse radiation screen is a far-infrared radiation paint layer sprayed on the surface of the heat insulating layer, with a thickness of 3mm-8mm.

所述逆辐射屏为不锈钢钢板,不锈钢钢板的厚度为0.05mm-1.5mm。 The anti-radiation screen is made of stainless steel plate, and the thickness of the stainless steel plate is 0.05mm-1.5mm.

所述逆辐射屏为喷涂远红外辐射涂料层的不锈钢钢板,钢板的厚度为0.05mm-1.5mm,涂料层的厚度为2mm-5mm,远红外辐射涂料层位于铸坯保温罩内侧。 The reverse radiation screen is a stainless steel plate sprayed with a far-infrared radiation paint layer. The thickness of the steel plate is 0.05mm-1.5mm, and the thickness of the paint layer is 2mm-5mm. The far-infrared radiation paint layer is located inside the billet insulation cover.

本实用新型中由于逆辐射屏很薄,其升温所需要的热量很少,很快即可实现与铸坯之间的热平衡,这有利于提高连铸头坯的表面温度,减少头坯的裂纹产生概率,提高连铸坯的金属收得率。 In the utility model, since the reverse radiation screen is very thin, the heat required for its temperature rise is very little, and the heat balance with the billet can be realized quickly, which is beneficial to increase the surface temperature of the continuous casting head billet and reduce the cracks of the billet The probability of production increases the metal yield of continuous casting slabs.

附图说明 Description of drawings

图1为钢的高温延性与温度的关系图; Fig. 1 is the relationship diagram of high temperature ductility and temperature of steel;

图2为现有的连铸机保温罩的典型设置图; Fig. 2 is a typical setting diagram of an existing continuous casting machine insulation cover;

图3为不同保温罩类型的保温效果对比图; Fig. 3 is a comparison chart of heat preservation effects of different heat preservation cover types;

图4为本实用新型的结构示意图。 Fig. 4 is a structural schematic diagram of the utility model.

图中件1为钢结构外壁;件2为绝热层;件3为逆辐射屏;件4为圆坯示意;件5为方坯示意;件6为H形坯示意;件7为辊子;件8为扇形段或拉矫机基础框架。 In the figure, item 1 is the outer wall of the steel structure; item 2 is the heat insulation layer; item 3 is the reverse radiation screen; item 4 is the circular blank; item 5 is the billet; item 6 is the H-shaped blank; 8 is the sector section or the basic frame of the tension leveler.

具体实施方式 Detailed ways

下面结合附图和具体实施例对本实用新型做进一步的描述。 Below in conjunction with accompanying drawing and specific embodiment the utility model is described further.

如图4所示,一种连铸机扇形段和拉矫机区域的铸坯保温罩,保温罩包括钢结构外壁1、绝热层2和逆辐射屏3,其中绝热层2位于钢结构外壁1和逆辐射屏3之间,绝热层2为含锆陶瓷纤维毯。 As shown in Figure 4, it is a slab thermal insulation cover for the continuous casting machine sector and the tension leveler area. The thermal insulation cover includes a steel structure outer wall 1, a thermal insulation layer 2 and a reverse radiation screen 3, wherein the thermal insulation layer 2 is located on the steel structure outer wall 1 Between and the anti-radiation screen 3, the thermal insulation layer 2 is a zirconium-containing ceramic fiber blanket.

所述的逆辐射屏3有三种形式可供选择。形式一:在绝热层2的内表面喷涂远红外辐射涂料,涂料层即为逆辐射屏,涂料层的厚度为3mm-8mm;形式二:不锈钢钢板,钢板厚度为0.05-1.5mm;形式三:喷涂了远红外辐射涂料的不锈钢钢板,钢板厚度为0.05mm-1.5mm,涂料层的厚度为2mm-5mm,涂料层须面向铸坯。 Described anti-radiation screen 3 has three kinds of forms to choose from. Form 1: spraying far-infrared radiation paint on the inner surface of the heat insulating layer 2, the paint layer is the reverse radiation screen, the thickness of the paint layer is 3mm-8mm; form 2: stainless steel plate, the thickness of the steel plate is 0.05-1.5mm; form 3: The stainless steel plate sprayed with far-infrared radiation paint, the thickness of the steel plate is 0.05mm-1.5mm, the thickness of the paint layer is 2mm-5mm, and the paint layer must face the casting slab.

当铸坯通过保温罩时,铸坯辐射的热量使逆辐射屏温度迅速升高,而受热的逆辐射屏又向铸坯辐射热量。通过这种辐射和反射,使逆辐射屏的温度升到几乎和铸坯温度一样高,由于两者的温度相差小,则铸坯的热量辐射损失也很小。又由于铸坯内部温度高于表面,同时还存在凝固潜热的释放,铸坯由内向外传递的热量大于辐射损失的热量,所以在本实用新型的保温罩内,铸坯表面温度反而会得到回升,如图3中虚线所示。此时大圆坯直径为600mm;拉速为0.4m/min。 When the billet passes through the insulation cover, the heat radiated by the billet makes the temperature of the reverse radiation screen rise rapidly, and the heated reverse radiation screen radiates heat to the billet. Through this kind of radiation and reflection, the temperature of the reverse radiation screen is almost as high as the temperature of the casting slab. Since the temperature difference between the two is small, the heat radiation loss of the casting slab is also very small. Since the internal temperature of the slab is higher than the surface, and there is also the release of solidification latent heat, the heat transferred from the inside to the outside of the slab is greater than the heat lost by radiation, so in the insulation cover of the utility model, the surface temperature of the slab will be picked up instead. , as shown by the dotted line in Figure 3. At this time, the diameter of the big round billet is 600mm; the casting speed is 0.4m/min.

本实用新型保温效果好,能促使铸坯表面温度回升,避开裂纹敏感温度,有效降低了铸坯裂纹风险。 The utility model has a good heat preservation effect, can promote the rise of the surface temperature of the slab, avoids the crack sensitive temperature, and effectively reduces the risk of the slab crack.

Claims (5)

1.一种连铸机扇形段和拉矫机区域的铸坯保温罩,其特征在于:所述保温罩由从外到内的钢结构外壁(1)、绝热层(2)和逆辐射屏(3)三层组成。 1. A slab thermal insulation cover for the continuous casting machine segment and the tension leveler area, characterized in that: the thermal insulation cover is composed of a steel structure outer wall (1), a thermal insulation layer (2) and a reverse radiation screen from the outside to the inside (3) Composed of three layers. 2.如权利要求1所述的连铸机扇形段和拉矫机区域的铸坯保温罩,其特征在于:所述绝热层(2)为含锆陶瓷纤维毯。 2. The slab insulation cover of the continuous casting machine sector and the stretch leveler area according to claim 1, characterized in that: the heat insulation layer (2) is a zirconium-containing ceramic fiber blanket. 3.如权利要求1或2所述的连铸机扇形段和拉矫机区域的铸坯保温罩,其特征在于:所述逆辐射屏(3)为喷涂在在绝热层(2)表面的远红外辐射涂料层,厚度为3mm-8mm。 3. The slab insulation cover of the continuous casting machine segment and the stretching and straightening machine area according to claim 1 or 2, characterized in that: the reverse radiation screen (3) is sprayed on the surface of the heat insulation layer (2) The far-infrared radiation coating layer has a thickness of 3mm-8mm. 4.如权利要求1或2所述的连铸机扇形段和拉矫机区域的铸坯保温罩,其特征在于:所述逆辐射屏(3)为不锈钢钢板,不锈钢钢板的厚度为0.05mm-1.5mm。 4. The slab heat preservation cover for the continuous casting machine segment and the stretching and straightening machine area according to claim 1 or 2, characterized in that: the reverse radiation screen (3) is made of stainless steel plate, and the thickness of the stainless steel plate is 0.05mm -1.5mm. 5.如权利要求1或2所述的连铸机扇形段和拉矫机区域的铸坯保温罩,其特征在于:所述逆辐射屏(3)为喷涂远红外辐射涂料层的不锈钢钢板,钢板的厚度为0.05mm-1.5mm,涂料层的厚度为2mm-5mm,远红外辐射涂料层位于铸坯保温罩内侧。 5. The slab insulation cover of the continuous casting machine segment and the stretching and straightening machine area according to claim 1 or 2, characterized in that: the reverse radiation screen (3) is a stainless steel plate sprayed with a far-infrared radiation coating layer, The thickness of the steel plate is 0.05mm-1.5mm, the thickness of the paint layer is 2mm-5mm, and the far-infrared radiation paint layer is located inside the casting slab insulation cover.
CN2011202707926U 2011-07-28 2011-07-28 Casting blank heat insulation cover for fan-shaped segment of continuous casting machine and region of withdrawal and straightening unit Expired - Fee Related CN202169362U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107008876A (en) * 2017-05-26 2017-08-04 河钢股份有限公司承德分公司 A kind of continuous casting billet attemperator
CN110487526A (en) * 2019-08-19 2019-11-22 武汉钢铁有限公司 Fan-shaped section foot roller state monitoring apparatus and method for diagnosing faults
CN115627420A (en) * 2022-10-28 2023-01-20 湖南华菱湘潭钢铁有限公司 Preparation method of non-Ni 09CrCuSb capable of completely inhibiting Cu precipitation on surface layer of casting blank
CN118404016A (en) * 2024-07-03 2024-07-30 江苏永钢集团有限公司 Method for controlling carbon segregation of gear steel square billet

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107008876A (en) * 2017-05-26 2017-08-04 河钢股份有限公司承德分公司 A kind of continuous casting billet attemperator
CN110487526A (en) * 2019-08-19 2019-11-22 武汉钢铁有限公司 Fan-shaped section foot roller state monitoring apparatus and method for diagnosing faults
CN115627420A (en) * 2022-10-28 2023-01-20 湖南华菱湘潭钢铁有限公司 Preparation method of non-Ni 09CrCuSb capable of completely inhibiting Cu precipitation on surface layer of casting blank
CN115627420B (en) * 2022-10-28 2023-10-24 湖南华菱湘潭钢铁有限公司 Preparation method of Ni-free 09CrCuSb capable of completely inhibiting Cu precipitation on surface layer of casting blank
CN118404016A (en) * 2024-07-03 2024-07-30 江苏永钢集团有限公司 Method for controlling carbon segregation of gear steel square billet

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120321

Termination date: 20190728

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