CN202162451U - Numerical control double-headed sawing center for aluminum profile - Google Patents
Numerical control double-headed sawing center for aluminum profile Download PDFInfo
- Publication number
- CN202162451U CN202162451U CN2010206054426U CN201020605442U CN202162451U CN 202162451 U CN202162451 U CN 202162451U CN 2010206054426 U CN2010206054426 U CN 2010206054426U CN 201020605442 U CN201020605442 U CN 201020605442U CN 202162451 U CN202162451 U CN 202162451U
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- sawing
- saw blade
- section bar
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- cylinder
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Abstract
The utility model discloses a numerical control double-headed sawing center for aluminum profiles, which comprises a machine head up-down sawing part and an automatic loading part. The machine had up-down sawing part mainly comprises a moving sawing machine head, a fixed sawing machine head and a sawing platform arranged on the top plates of the sawing machine heads. The moving sawing machine head and the fixed sawing machine head are arranged on a frame. The moving sawing machine head moves horizontally under the action of a machine head screw rod through a machine head slide rail. A saw blade pillar is arranged on the base plate of the sawing machine heads through a rotating base plate. The saw blade pillar can rotate around a centering shaft connected on the rotating base plate. The saw blade pillar is connected with a sliding plate through a saw blade slide rail. A saw blade motor and a saw blade main shaft, which are connected together through a belt, are fixedly arranged on the sliding plate. A saw blade is arranged on the saw blade motor. The sliding plate is connected with the telescopic rod of the lifting cylinder of the saw blade. According to the utility model, manual intervention is not required during the cutting process and the cutting process is automatically completed. The fundamental plane of the cut profile is large and the discharge is steady. The sawing is smooth. The fundamental plane does not need to be turned over when entering into the next corner combination process step. Therefore, the processing errors are reduced and the working efficiency is improved.
Description
Technical field:
The present invention relates to a kind of cutting equipment of section bar, the particularly fixed length sawing of section bar, genotype material manufacture field.
Background technology:
Aluminium section bar numerical control sawing device is the key equipment in the aluminum alloy doors and windows manufacturing processing, and mostly present sawing device both domestic and external is to be made up of two sawing heads, can only cut an aluminium section bar at every turn; When cutting different sizes, also need to send a blanking before the staff trend, the length of feeding also is not easy control at every turn; After cutting at every turn; Need manual work will expect between two heads, to take out, two or three people's operations of minimum needs, both waste of manpower and efficient were also very low.The traditional double head saw all has safty shield on each head, but is not totally-enclosed pattern, and when the cutting section bar, the stub bar that cuts, material end can't be reclaimed, and dust disorderly flies very not environmental protection above equipment.They are when utilize optimizing the blanking of blanking software, if a different size of integer material cutting, and will cut a lot of root section bar the time; Just must be after cutting a kind of size earlier on the every section bar; Remaining clout is lifted down from equipment, and then is changed another root section bar and cut with a kind of size, up to this size after cutting on all section bars that will cut; Scale again, the material of following other a kind of size.So circulation is very loaded down with trivial details, and efficient is extremely low.
Summary of the invention:
Technical problem to be solved by this invention provides a kind of aluminium section bar numerical control dual-end saw heart that hits exactly to above deficiency.Whole closed institution is adopted at this sawing center, and in blank, material slag, material end are from being recovered to fixing place, and be safe and environmentally friendly; And at every turn can above tens section bars, the material loading location accurately, automatic cutoff and discharging; The section bar utilization rate is higher, and leftover bits and pieces seldom only needs people's operation to get final product, and saves manpower, and labor strength reduces greatly.
The technical scheme that the present invention taked is:
A kind of aluminium section bar numerical control dual-end saw heart that hits; Include head sawing parts, automatic charging parts up and down; Head sawing parts up and down mainly constitutes by being arranged on the sawing platform that is provided with on moving quiet two the sawing heads of one on the frame, each sawing machine crown plate, and moving sawing head is through the horizontal movement under the effect of head screw mandrel of head slide rail; Be provided with the saw blade pillar through rotary bottom plate on the sawing head base plate, the saw blade pillar can rotate and move the centration axis rotation that connects on the base plate; The saw blade pillar is connected with slide plate through the saw blade slide rail, is set with the saw blade motor and the saw blade main shaft that connect through belt on the slide plate, and the saw blade motor is provided with saw blade; Slide plate is connected with the expansion link of saw blade lift cylinder.Be provided with like this, make saw blade can cut the big basic side of section bar, blowing is firm, and sawing is steady, and the basic side that need not overturn when getting into following one group of angle operation has reduced mismachining tolerance.
Centration axis one end is connected on the rotary bottom plate through bearing, and the other end of centration axis is connected with the expansion link of rotation cylinder, and under the effect of rotation cylinder, an end of centration axis turns an angle in the deep-slotted chip breaker of rotary bottom plate.
The automatic charging parts mainly include manipulator, material folding cylinder, reinforced lift cylinder, crossbeam, feeding movement synchronous belt, servomotor; The stationary jaw of manipulator is connected on the manipulator fixed head; Be connected on the crossbeam that is provided with on the frame on the manipulator fixed head; The movable jaw of manipulator is connected with material folding cylinder expansion link through link, and the expansion link of reinforced lift cylinder is connected with the manipulator fixed head; The crossbeam two ends are connected with the feeding movement synchronous belt through synchronous pulley, and crossbeam is provided with reinforced moving guide rail, and reinforced moving guide rail is connected with the manipulator fixed head, and the tail end on the crossbeam is provided with servomotor.When the section bar of different size moves on the material folding moving guide rail, be to rotate by the servomotor that is installed in the crossbeam tail end to drive the feeding movement synchronous belt, the feeding movement synchronous belt drives the location that manipulator is accomplished different size more then.
Reinforced lift cylinder also is connected with trimming hand wheel, and according to the section bar size, the adjustment manipulator is height up and down.
Also be provided with totally-enclosed seal closure on the frame, totally-enclosed seal closure includes the up-down form that connects through up-down form cylinder, opens behind the up-down form convenient taking-up of section bar of well cutting.
The frame bottom is provided with the particle bucket, and particle head and dust fall into the particle bucket, is recovered to fixing place then, is convenient to cleaning.
Be provided with discharging mechanism between two sawing heads of sound on the frame; Discharging mechanism mainly is made up of lifter slide, pusher cylinder, binder lift cylinder, section bar supporting plate; Connect lifter slide on the frame; Lifter slide is arranged on the head end of binder lift cylinder, and the head end of binder lift cylinder also is connected with the section bar pallet stand, and the section bar pallet stand is provided with binder cylinder and section bar supporting plate.Above the binder cylinder accomplish the compressing of the section bar of well cutting, guarantee that section bar at the volley can landing, the section bar after the pusher cylinder puts last discharging in place through the section bar supporting plate is sent in the truck.The binder lift cylinder rises integral body is held up, and makes its lower edge that is higher than the up-down form, and under up-down form rise state, section bar can be seen off.
The present invention only needs people's operation to get final product, and the manipulator automatic charging, and cutting process need not manual intervention; Automatically accomplish whole cutting process; The manipulator self-emptying, up to the section bar that cuts is put on the section bar car, whole work cutting zone is a whole sealing status; Dust can not be scattering into other places, workshop, has realized environmental protection.And the particle head is recovered to fixing local by the particle bucket, be convenient to cleaning.This function is cut 45 and 90 ° of angles, and head can rotate the conversion of completion angle automatically.And can be used with optimization blanking software, it is minimum that the material damage is dropped to, and realizes human oriented design, saves the workman and reduce labor strength, increases work efficiency.
Description of drawings
Fig. 1 is an overall structure sketch map of the present invention.
Fig. 2 is a sawing part-structure sketch map of the present invention.
Fig. 3 is an output section of the present invention structural representation.
Fig. 4 is a manipulator material clamping part separation structure sketch map of the present invention.
Fig. 5 is the totally-enclosed seal closure part-structure of a present invention sketch map.
Fig. 6 is a head rotary device structure sketch map of the present invention.
The specific embodiment:
Below in conjunction with the width of cloth figure the present invention is done further description:
Like Fig. 1,2,3,4,5, shown in 6; This aluminium section bar numerical control dual-end saw hit the heart head up and down the sawing parts mainly constitute by being arranged on the sawing platform that is provided with on quiet two the sawing heads of one on the frame 10 moving one 20,30, each sawing machine crown plate, moving sawing head 20 is through the horizontal movement under the effect of head screw mandrel 21 of head slide rail; Be provided with saw blade pillar 24 through rotary bottom plate 22 on the sawing head base plate 23, saw blade pillar 24 can rotate and move centration axis 60 rotations that connect on the base plate 22; Saw blade pillar 24 is connected with slide plate 25 through saw blade slide rail 26, is set with the saw blade motor 28 and saw blade main shaft 27 that connect through belt on the slide plate 25, and saw blade motor 28 is provided with saw blade 11; Slide plate 25 is connected with the expansion link of saw blade lift cylinder 29.Be provided with like this, make saw blade can cut the big basic side of section bar, blowing is firm, and sawing is steady, and the basic side that need not overturn when getting into following one group of angle operation has reduced mismachining tolerance.Wherein centration axis 60 1 ends are connected on the rotary bottom plate 22 through bearing, and the other end of centration axis 60 is connected with the expansion link of rotation cylinder 62, and under the effect of rotation cylinder 62, an end of centration axis 60 turns an angle in the deep-slotted chip breaker 61 of rotary bottom plate 22.The hit automatic charging parts of the heart of this aluminium section bar numerical control dual-end saw mainly include manipulator 40, material folding cylinder 41, reinforced lift cylinder 42, crossbeam 43, feeding movement synchronous belt 44, servomotor 45; The stationary jaw 46 of manipulator 40 is connected on the manipulator fixed head 47; Be connected on the manipulator fixed head 47 on the crossbeam 43 that is provided with on the frame 10; The movable jaw 48 of manipulator 40 is connected with material folding cylinder 41 expansion links through link, and the expansion link of reinforced lift cylinder 42 is connected with the manipulator fixed head; Crossbeam 43 two ends are connected with feeding movement synchronous belt 44 through synchronous pulley, and crossbeam 43 is provided with reinforced moving guide rail, and reinforced moving guide rail is connected with manipulator fixed head 47, and the tail end on the crossbeam 43 is provided with servomotor 45.When the section bar of different size moves on the material folding moving guide rail; Be to rotate by the servomotor 45 that is installed in crossbeam 43 tail ends to drive feeding movement synchronous belt 44; Feeding movement synchronous belt 44 drives the location that manipulator 40 is accomplished different size more then; Material folding lift cylinder 42 also is connected with trimming hand wheel 48, and according to the section bar size, the adjustment manipulator is height up and down.This aluminium section bar numerical control dual-end saw hits and also is provided with totally-enclosed seal closure 50 on the frame of the heart, and totally-enclosed seal closure 50 includes the up-down form 52 that connects through up-down form cylinder 51, opens behind the up-down form 52 convenient taking-up of section bar of well cutting.Frame 10 bottoms are provided with particle bucket 12, and particle head and dust fall into particle bucket 12, are recovered to fixing place then, are convenient to cleaning.Be provided with discharging mechanism between two sawing heads of sound on the frame 10; Discharging mechanism mainly is made up of lifter slide 31, pusher cylinder 32, binder lift cylinder 33, section bar supporting plate 34; Connect lifter slide 31 on the frame 10; Lifter slide 31 is arranged on the head end of binder lift cylinder 33, and the head end of binder lift cylinder 33 also is connected with section bar pallet stand 35, and section bar pallet stand 35 is provided with binder cylinder 36 and section bar supporting plate 34.Above binder cylinder 36 accomplish the compressing of the section bar of well cutting, guarantee that section bar at the volley can landing, the section bar after pusher cylinder 32 puts last discharging in place through section bar supporting plate 34 is sent in the truck.Binder lift cylinder 33 rises integral body is held up, and makes its lower edge that is higher than up-down form 52, and under up-down form 52 rise states, section bar can be seen off.
Claims (6)
1. aluminium section bar numerical control dual-end saw heart that hits; Include head sawing parts, automatic charging parts up and down; It is characterized in that: head sawing parts up and down mainly constitutes by being arranged on the sawing platform that is provided with on moving quiet two the sawing heads of one on the frame, each sawing machine crown plate, and moving sawing head is through the horizontal movement under the effect of head screw mandrel of head slide rail; Be provided with the saw blade pillar through rotary bottom plate on the sawing head base plate, the saw blade pillar can rotate and move the centration axis rotation that connects on the base plate; The saw blade pillar is connected with slide plate through the saw blade slide rail, is set with the saw blade motor and the saw blade main shaft that connect through belt on the slide plate, and the saw blade motor is provided with saw blade; Slide plate is connected with the expansion link of saw blade lift cylinder.
2. the aluminium section bar numerical control dual-end saw as claimed in claim 1 heart that hits; It is characterized in that: centration axis one end is connected on the rotary bottom plate through bearing; The other end of centration axis is connected with the expansion link of rotation cylinder; Under the effect of rotation cylinder, an end of centration axis turns an angle in the deep-slotted chip breaker of rotary bottom plate.
3. according to claim 1 or claim 2 the aluminium section bar numerical control dual-end saw heart that hits, it is characterized in that: the automatic charging parts mainly include manipulator, material folding cylinder, reinforced lift cylinder, crossbeam, feeding movement synchronous belt, servomotor; The stationary jaw of manipulator is connected on the manipulator fixed head; Be connected on the crossbeam that is provided with on the frame on the manipulator fixed head; The movable jaw of manipulator is connected with material folding cylinder expansion link through link, and the expansion link of reinforced lift cylinder is connected with the manipulator fixed head; The crossbeam two ends are connected with the feeding movement synchronous belt through synchronous pulley, and crossbeam is provided with reinforced moving guide rail, and reinforced moving guide rail is connected with the manipulator fixed head, and the tail end on the crossbeam is provided with servomotor, and reinforced lift cylinder also is connected with trimming hand wheel.
4. the aluminium section bar numerical control dual-end saw as claimed in claim 3 heart that hits is characterized in that: also be provided with totally-enclosed seal closure on the frame, totally-enclosed seal closure includes the up-down form that connects through up-down form cylinder.
5. the aluminium section bar numerical control dual-end saw as claimed in claim 3 heart that hits is characterized in that: the frame bottom is provided with the particle bucket.
6. the aluminium section bar numerical control dual-end saw as claimed in claim 3 heart that hits; It is characterized in that: be provided with discharging mechanism between two sawing heads of sound on the frame; Discharging mechanism mainly is made up of lifter slide, pusher cylinder, binder lift cylinder, section bar supporting plate, connects lifter slide on the frame, and lifter slide is arranged on the head end of binder lift cylinder; The head end of binder lift cylinder also is connected with the section bar pallet stand, and the section bar pallet stand is provided with binder cylinder and section bar supporting plate.
Priority Applications (1)
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CN2010206054426U CN202162451U (en) | 2009-11-05 | 2010-11-05 | Numerical control double-headed sawing center for aluminum profile |
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CN200910066378 | 2009-11-05 | ||
CN200910066378.0 | 2009-11-05 | ||
CN2010206054426U CN202162451U (en) | 2009-11-05 | 2010-11-05 | Numerical control double-headed sawing center for aluminum profile |
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CN202162451U true CN202162451U (en) | 2012-03-14 |
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CN201010541708.XA Expired - Fee Related CN102101200B (en) | 2009-11-05 | 2010-11-05 | Numerical control double-headed sawing center for aluminum profiles |
CN2010206054426U Expired - Fee Related CN202162451U (en) | 2009-11-05 | 2010-11-05 | Numerical control double-headed sawing center for aluminum profile |
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CN201010541708.XA Expired - Fee Related CN102101200B (en) | 2009-11-05 | 2010-11-05 | Numerical control double-headed sawing center for aluminum profiles |
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CN102101200A (en) * | 2009-11-05 | 2011-06-22 | 安阳市佳明机械有限责任公司 | Numerical control double-headed sawing center for aluminum profiles |
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-
2010
- 2010-11-05 CN CN201010541708.XA patent/CN102101200B/en not_active Expired - Fee Related
- 2010-11-05 CN CN2010206054426U patent/CN202162451U/en not_active Expired - Fee Related
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CN102101200A (en) * | 2009-11-05 | 2011-06-22 | 安阳市佳明机械有限责任公司 | Numerical control double-headed sawing center for aluminum profiles |
CN102101200B (en) * | 2009-11-05 | 2015-04-08 | 安阳市佳明机械有限责任公司 | Numerical control double-headed sawing center for aluminum profiles |
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CN102101200B (en) | 2015-04-08 |
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