CN113478235B - Efficient door and window profile machining production line and machining method thereof - Google Patents
Efficient door and window profile machining production line and machining method thereof Download PDFInfo
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- CN113478235B CN113478235B CN202110932508.5A CN202110932508A CN113478235B CN 113478235 B CN113478235 B CN 113478235B CN 202110932508 A CN202110932508 A CN 202110932508A CN 113478235 B CN113478235 B CN 113478235B
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- 238000003754 machining Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 277
- 238000012545 processing Methods 0.000 claims abstract description 65
- 238000007599 discharging Methods 0.000 claims abstract description 63
- 238000003801 milling Methods 0.000 claims description 538
- 238000005553 drilling Methods 0.000 claims description 141
- 238000013519 translation Methods 0.000 claims description 53
- 230000001360 synchronised effect Effects 0.000 claims description 42
- 238000012546 transfer Methods 0.000 claims description 41
- 230000005540 biological transmission Effects 0.000 claims description 28
- 238000009434 installation Methods 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 9
- 210000000078 claw Anatomy 0.000 claims description 6
- 238000003672 processing method Methods 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 8
- 238000010330 laser marking Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 22
- 230000010354 integration Effects 0.000 description 6
- 230000001105 regulatory effect Effects 0.000 description 5
- 206010063385 Intellectualisation Diseases 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/08—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom
- B23D47/10—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom actuated by fluid or gas pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/12—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of drives for circular saw blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
- B23Q5/40—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/008—Catching devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Laser Beam Processing (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The invention relates to a high-efficiency door and window profile machining production line and a machining method thereof, wherein the high-efficiency door and window profile machining production line comprises a sawing machining center, and the sawing machining center comprises a sawing feeding mechanism, a sawing host and a sawing unloading mechanism; the section bar information marking mechanism is arranged between the sawing feeding mechanism and the sawing host; the profile conveying line is used for receiving the profile and continuously conveying the profile, at least one scanning gun for identifying mark information is arranged on the profile conveying line, a plurality of feeding and discharging mechanisms are arranged on the profile conveying line at intervals, the profile conveying line passes through the feeding and discharging mechanisms, processing equipment is respectively arranged on two sides of the feeding and discharging mechanisms, and the two processing equipment are arranged along the direction perpendicular to the feeding direction of the profile; the control system is respectively connected with the sawing and feeding mechanism, the profile information laser marking, the sawing host, the sawing and discharging mechanism, the profile conveying line, the scanning gun, the feeding and discharging mechanism and the processing equipment. The device has the advantages of reasonable layout, compact structural design, multiple completion procedures, high processing efficiency and the like.
Description
Technical Field
The invention relates to the technical field of door and window profile machining, in particular to a door and window profile efficient machining production line and a door and window profile efficient machining method.
Background
In order to improve the processing efficiency of the door and window section bar, the processing of the door and window section bar is developed towards integration and intellectualization. At present, single-process or two-process machining centers, such as a sawing machining center, a drilling and milling machining center, an end milling machining center and the like, can realize mechanical machining of a single process, and for example, the sawing and milling machining center can realize machining of two processes of sawing and drilling and milling, are already on the market. The existing door and window section bar processing equipment has certain level of integration and intellectualization, improves the processing efficiency of door and window section bars, but the integral integration and intellectualization level is not high, and the equipment needs to be further developed, and is particularly expressed in the following aspects: firstly, the existing processing production line cannot realize more multi-working procedures such as middle end scribing, sawing, drilling and milling, end milling, corner cutting and the like, so that the processing efficiency cannot be further improved; secondly, by adopting an assembly line processing mode, although processing of a plurality of working procedures can be realized, a serial structure mode is mainly adopted, the whole structure is overlong, and the occupied space is large; thirdly, information sharing cannot be realized among the working procedures, and simultaneous processing of the frame and the muntin cannot be realized; fourthly, the numerical control drilling and milling machine and the numerical control end milling machine are required to be provided with independent multi-freedom feeding and discharging robots, the cost of the robots is high, and the control procedure is complex. Aiming at the problems existing in the door and window profile processing, it is necessary to design a high-efficiency processing production line with higher integration degree and more intelligent, so that the door and window profile processing is more efficient.
The foregoing is not necessarily a prior art, and falls within the technical scope of the inventors.
Disclosure of Invention
The invention aims to solve the problems existing in the prior art, and provides a door and window section bar efficient processing production line and a processing method thereof, which have the advantages of reasonable layout, compact structural design, multiple completion procedures, high processing efficiency and the like.
The invention realizes the aim by adopting the following technical scheme:
Door and window section bar high-efficient processing production line includes:
The sawing processing center is used for realizing sawing processing of the section bar and comprises a sawing feeding mechanism, a sawing host and a sawing unloading mechanism which are sequentially arranged along the feeding direction of the section bar;
the profile information marking mechanism is used for marking information on the profile and is arranged between the sawing feeding mechanism and the sawing host;
The profile conveying line is used for receiving the profile conveyed by the sawing unloading mechanism and continuously conveying the profile, at least one scanning gun for identifying mark information is arranged on the profile conveying line, a plurality of feeding and discharging mechanisms are arranged on the profile conveying line at intervals along the profile feeding direction, the profile conveying line passes through the feeding and discharging mechanisms and is provided with processing equipment respectively at two sides of the feeding and discharging mechanisms, and the two processing equipment are arranged along the direction perpendicular to the profile feeding direction;
the control system is respectively connected with the sawing feeding mechanism, the profile information marking mechanism, the sawing host, the sawing discharging mechanism, the profile conveying line, the scanning gun, the feeding and discharging mechanism and the processing equipment.
The profile information marking mechanism comprises at least one two-translation adjusting mechanism, a laser is arranged on the two-translation adjusting mechanism, the laser is used for marking information on the profile, the information marking comprises a two-dimensional code, a middle end marking line and a logo, the two-dimensional code comprises the model, the length, the width and the processing requirements of the profile, the laser is a pulse fiber laser, and the laser is connected with the control system.
The two-translation adjusting mechanism comprises an adjusting base, an adjusting guide rail A is longitudinally arranged on the adjusting base, an adjusting moving seat A is arranged on the adjusting guide rail A, an adjusting servo motor A is arranged on the adjusting base and connected with the adjusting moving seat A through an adjusting lead screw A, an adjusting sliding block B is vertically arranged on the adjusting moving seat A, an adjusting moving seat B is arranged on the adjusting sliding block B, a laser mounting seat is arranged on the adjusting moving seat B, an adjusting servo motor B is arranged on the adjusting moving seat B, the adjusting servo motor B is connected with the adjusting moving seat A through an adjusting lead screw B, a laser is arranged on the laser mounting seat, and the adjusting servo motor A and the adjusting servo motor B are respectively connected with a control system.
The sawing feeding mechanism comprises a sawing feeding frame, a sawing feeding servo motor is arranged on the sawing feeding frame, a plurality of sawing longitudinal feeding units are connected through sawing feeding transmission shafts, each sawing longitudinal feeding unit comprises a longitudinally arranged sawing feeding longitudinal beam, sawing feeding synchronous pulleys are respectively arranged at two ends of each sawing longitudinal beam, a sawing feeding synchronous belt is arranged between each sawing feeding synchronous pulley, one sawing feeding synchronous pulley is connected with the sawing feeding transmission shaft, a sawing lifting limiting mechanism for lifting and clamping a section bar is arranged on the sawing feeding frame, one end of the sawing feeding frame, which is close to a sawing host, is provided with a sawing reference positioning plate, one side of the sawing feeding frame is provided with a sawing three-translation-type rotary mechanism, a sawing feeding manipulator is arranged on the sawing three-translation-type rotary mechanism, and the sawing feeding servo motor is connected with the control system.
The sawing lifting limiting mechanism comprises a sawing lifting guide rail vertically arranged on a sawing feeding frame, a sawing lifting support is arranged on the sawing lifting guide rail, a sawing lifting driving cylinder is rotationally arranged on the sawing feeding frame, a sawing connecting plate is connected to the sawing lifting driving cylinder, the sawing connecting plate is connected with a sawing lifting driving rotating shaft, a sawing cam is arranged on the sawing lifting driving rotating shaft, the sawing cam is in contact connection with the sawing lifting support, a plurality of sawing material supporting rollers are arranged on the sawing lifting support along the section bar feeding direction at intervals, a sawing back positioning roller and a sawing front limiting roller which are matched with the sawing material supporting rollers to clamp the section bar are arranged on the sawing lifting support, the sawing back positioning roller is vertically arranged on the sawing lifting support, a sawing limiting guide rail is longitudinally arranged on the sawing lifting support, a sawing limiting driving seat is arranged on the sawing limiting guide rail, a limiting driving cylinder is arranged between the sawing lifting support and the sawing limiting driving cylinder, a vertical limiting cylinder is arranged on the sawing lifting support, a vertical limiting cylinder is matched with the sawing material supporting rollers, and a vertical limiting driving cylinder is connected with the sawing lifting cylinder, and the vertical limiting driving cylinder is connected with the vertical limiting cylinder.
The three-translation-movement turning mechanism comprises a sawing transverse guide rail and a sawing rack which are arranged along the feeding direction of the profile, the sawing transverse guide rail is provided with a sawing transverse moving seat, the sawing transverse moving seat is provided with a sawing transverse driving servo motor, the sawing transverse driving servo motor is connected with a sawing gear meshed with the sawing rack, the sawing transverse moving seat is longitudinally provided with a sawing longitudinal guide rail, the sawing longitudinal guide rail is provided with a sawing longitudinal moving seat, the sawing transverse moving seat is provided with a sawing longitudinal driving servo motor, the sawing longitudinal driving servo motor is connected with a sawing longitudinal lead screw, the sawing longitudinal lead screw is connected with the sawing longitudinal moving seat, the sawing longitudinal moving seat is vertically provided with a sawing sliding block, the sawing longitudinal sliding block is provided with a sawing vertical guide rail, the sawing vertical guide rail is connected with the sawing vertical moving seat through the sawing longitudinal lead screw, the sawing vertical moving seat is connected with a sawing spindle, the sawing spindle is connected with a sawing spindle through a hollow tube, the sawing spindle is provided with a sawing spindle, the sawing spindle is rotatably arranged on the sawing spindle, and the sawing spindle is rotatably provided with a clamping cylinder and is connected with a clamping driving rod, and the clamping rod is rotatably arranged on the clamping rod And the sawing longitudinal driving servo motor, the sawing vertical driving servo motor, the sawing rotary driving cylinder and the sawing clamping driving cylinder are respectively connected with the control system.
The sawing machine comprises a sawing machine frame, a sawing machine head of 45 degrees, a sawing machine head of 90 degrees and a sawing machine head of 135 degrees are arranged on the sawing machine frame, a sawing positioning and clamping mechanism matched with the sawing machine head is further arranged on the sawing machine frame, the sawing positioning and clamping mechanism comprises a sawing main positioning plate, a sawing side positioning plate, a sawing vertical clamping cylinder and a sawing lateral clamping cylinder, the sawing vertical clamping cylinder is connected with a sawing vertical clamping plate, the sawing lateral clamping cylinder is connected with a sawing side clamping plate, and the sawing vertical clamping cylinder and the sawing lateral clamping cylinder are respectively connected with a control system.
The utility model discloses a control system, including the lathe, the lathe is used for cutting the lathe, 45 saw cut the lathe and set up with the lathe symmetry about 90, 45 saw cut the lathe slope setting, 45 saw cut the lathe and saw cut the lathe structure the same with 135, saw cut the mount pad including the slope setting, saw cut and be equipped with on the mount pad and saw cut the guide rail, saw cut and be equipped with on the guide rail and saw cut the removal seat, saw cut and be equipped with on the removal seat and saw cut motor A, saw cut motor A and be connected with saw blade A, saw cut and be equipped with on the mount pad and saw cut drive cylinder A, saw cut drive cylinder A with saw cut and remove the seat and be connected, 90 saw cut the lathe including rotating the rotary seat that sets up in saw cutting the frame, be equipped with on the rotary seat and saw cut motor B, saw cut drive cylinder B with saw cut the rotary seat and be connected, saw cut motor A, saw cut drive cylinder B and saw cut drive cylinder B respectively with control system.
The sawing unloading mechanism comprises a sawing and taking unit and a sawing and taking longitudinal guiding unit, the sawing and taking unit comprises a sawing and taking cross beam arranged along the feeding direction of a section bar, the sawing and taking cross beam is provided with a sawing and taking guide rail and a sawing and taking rack, the sawing and taking guide rail is provided with a sawing and taking movable seat, the sawing and taking movable seat is provided with a sawing and taking servo motor, the sawing and taking servo motor is connected with a sawing and taking gear, the sawing and taking gear is connected with the sawing and taking rack, the sawing and taking movable seat is provided with a sawing and taking positioning plate, the front end of the sawing and taking movable seat is provided with a sawing and taking driving cylinder, the sawing and taking driving cylinder is connected with a sawing and taking clamping plate matched with the sawing and taking positioning plate, the sawing and longitudinal guiding unit comprises a sawing and taking and unloading frame, the sawing and unloading machine comprises a sawing and unloading machine frame, a plurality of sawing and unloading lifting cylinders are arranged on the sawing and unloading machine frame at intervals, a sawing and unloading support is arranged on the sawing and unloading lifting cylinders, a plurality of sawing and unloading supporting plates are arranged on the sawing and unloading support at intervals, a sawing and unloading servo motor is arranged on the sawing and unloading machine frame, the sawing and unloading servo motor is connected with a sawing and unloading transmission shaft, the sawing and unloading transmission shaft is connected with a plurality of sawing and unloading units, each sawing and unloading unit comprises a longitudinally arranged sawing and unloading longitudinal beam, sawing and unloading synchronous pulleys are respectively arranged at two ends of each sawing and unloading longitudinal beam, a sawing and unloading synchronous belt is arranged between each sawing and unloading synchronous pulley, and the sawing and unloading servo motor, the sawing and unloading driving cylinders, the sawing and unloading lifting cylinders and the sawing and unloading servo motor are respectively connected with a control system.
The sawing unloading mechanism comprises a sawing frame, a switching lifting cylinder is arranged on the switching frame, a switching support is arranged on the switching lifting cylinder, a switching servo motor is arranged on the switching support, the switching servo motor is connected with a switching transmission shaft, a plurality of switching conveying units are transversely arranged on the switching transmission shaft at intervals, each switching conveying unit comprises a longitudinally arranged switching longitudinal beam, two ends of each switching longitudinal beam are respectively provided with switching synchronous pulleys, one switching synchronous pulley is arranged on the sawing unloading mechanism, the other switching synchronous pulley is arranged on the section conveying line, a switching synchronous belt is arranged between the two switching synchronous pulleys, and the switching lifting cylinder and the switching servo motor are respectively connected with a control system.
The processing equipment is a numerical control drilling and milling machine or a numerical control end surface milling machine, the two sides of the feeding and discharging mechanism are respectively provided with a numerical control drilling and milling machine, or the two sides of the feeding and discharging mechanism are respectively provided with a numerical control end surface milling machine, or one side of the feeding and discharging mechanism is provided with a numerical control drilling and milling machine, and the other side is provided with a numerical control end surface milling machine.
Two feeding and discharging mechanisms are arranged on the section conveying line at intervals along the section conveying direction, wherein numerical control milling and drilling machines are respectively arranged on two sides of one feeding and discharging mechanism, and numerical control end face milling machines are respectively arranged on two sides of the other feeding and discharging mechanism.
The section bar transfer chain includes the transport frame, be equipped with a plurality of transport rollers along section bar direction of delivery interval on the transport frame, be equipped with in the transport frame and carry servo motor, carry servo motor to be connected with the transmission shaft, the transport roller pass through conveyor belt with the transmission shaft is connected, carry servo motor with control system connects.
Each feeding and discharging mechanism is correspondingly provided with an auxiliary section bar conveying line, the auxiliary section bar conveying line and the section bar conveying line are arranged side by side, and the auxiliary section bar conveying line and the section bar conveying line are identical in structure.
The feeding and discharging mechanism comprises two portal frames which are arranged at intervals along the transportation direction of the section bar, the section bar conveying line passes through the two portal frames, a longitudinal guide rail and a longitudinal driving rack are arranged on the portal frames along the direction perpendicular to the transportation direction of the section bar, a longitudinal moving seat is arranged on the longitudinal guide rail, a cross beam is arranged between the longitudinal moving seats, a longitudinal driving servo motor is arranged on the longitudinal moving seat, the longitudinal driving servo motor is connected with a longitudinal driving gear meshed with the longitudinal driving rack, a section bar grabbing and placing mechanism is arranged on the cross beam, and the longitudinal driving servo motor is connected with the control system.
The profile grabbing and placing mechanism comprises two grabbing and placing units which are matched with each other and an adjusting unit for adjusting the distance between the two grabbing and placing units, at least one grabbing and placing unit is arranged on the adjusting unit, the adjusting unit comprises a transverse adjusting guide rail and a transverse driving rack which are arranged on a cross beam along the transportation direction of the profile, the transverse driving rack is meshed with a transverse driving gear, the transverse driving gear is connected with a transverse driving servo motor, the transverse adjusting guide rail and the transverse driving servo motor are arranged on the grabbing and placing unit, the grabbing and placing unit comprises an installing seat, the installing seat is directly arranged on the cross beam or on the transverse adjusting guide rail, a screw slider is arranged on the installing seat and is vertically provided with a screw, the guide rail is arranged on the screw slider, the guide rail is arranged on a vertical moving seat, the upper end of the vertical moving seat is provided with a vertical driving servo motor, the screw is connected with the screw slider arranged on the installing seat, and the lower end of the vertical moving seat is provided with a pneumatic claw used for grabbing and placing the profile, and the vertical driving servo motor is connected with a vertical driving claw and a vertical driving system respectively.
The numerical control drilling and milling machine comprises a drilling and milling machine frame, a drilling and milling clamping mechanism and a hoisting support are arranged on the drilling and milling machine frame, the upper end of the hoisting support is higher than the drilling and milling clamping mechanism, a three-translation one-rotation mechanism is arranged at the upper end of the hoisting support, the three-translation one-rotation mechanism is arranged from top to bottom, a drilling and milling machine head is arranged on the three-translation one-rotation mechanism, and the drilling and milling machine head is connected with the control system.
The hoisting support is characterized by comprising four upright posts arranged on a drilling and milling machine frame, longitudinal beams are arranged between two adjacent upright posts, two drilling and milling cross beams are arranged between the two longitudinal beams at intervals, a three-translation one-rotation mechanism is arranged on the drilling and milling cross beams, the three-translation one-rotation mechanism comprises an X-direction guide rail and an X-direction rack which are arranged at the upper end of the drilling and milling cross beams, an X-direction moving seat is arranged on the X-direction guide rail, an X-direction servo motor is arranged on the X-direction moving seat, the X-direction servo motor is meshed with the X-direction rack through an X-direction gear, a Z-direction mounting seat is vertically arranged on the lower end face of the X-direction moving seat, the Z-direction mounting seat penetrates through the two drilling and milling cross beams, a Z-direction guide rail is vertically arranged on the Z-direction mounting seat, the Z-direction guide rail is provided with a Z-direction moving seat, the Z-direction servo motor is connected with the Z-direction moving seat through a Z-direction guide screw, the Z-direction moving seat is longitudinally provided with a Y-direction guide rail, the Y-direction servo motor is arranged on the Y-direction guide rail, the Y-direction moving seat is vertically provided with a Y-direction servo motor, the Y-direction servo motor is connected with a rotary drill and a speed reducer, and a rotary servo motor is connected with the Y-direction milling machine, and a rotary servo motor, and a milling machine, and a rotary servo motor is connected with the drilling and a milling machine.
The drilling and milling clamping mechanism comprises a drilling and milling transverse guide rail and a drilling and milling adjusting rack which are arranged on a drilling and milling machine frame, a plurality of drilling and milling fixtures are arranged on the drilling and milling transverse guide rail, each drilling and milling fixture comprises a bottom plate, the lower end of each bottom plate is arranged on the drilling and milling transverse guide rail through a drilling and milling sliding block, a fixed clamping block and a movable clamping block are longitudinally arranged at the upper end of each bottom plate at intervals, the drilling and milling longitudinal guide rail is longitudinally arranged on one side of each bottom plate, the movable clamping blocks are arranged on the drilling and milling longitudinal guide rail, a drilling and milling clamping driving cylinder is arranged at one end of each bottom plate, the drilling and milling clamping driving cylinder is connected with the corresponding movable clamping block, a mounting plate is arranged at one end of each bottom plate, a drilling and milling adjusting servo motor is connected with a drilling and milling adjusting gear meshed with the drilling and milling adjusting rack, and the drilling and milling adjusting servo motor and the drilling and milling clamping driving cylinders are respectively connected with the control system.
The cutter changing device comprises a cutter changing driving cylinder, a cutter changing driving cylinder is arranged on the cutter changing rack and is characterized in that a cutter magazine is arranged on the cutter changing rack, the cutter magazine comprises a cutter magazine guide rail longitudinally arranged on the cutter changing rack, cutter magazine moving seats are arranged on the cutter magazine guide rail, a plurality of clamping seats are transversely arranged on the cutter magazine moving seats at intervals, cutter bars are arranged on the clamping seats, milling cutters are arranged on the cutter bars, and the cutter changing driving cylinder is connected with a control system.
The numerical control end face milling machine comprises an end milling machine frame, two end milling mechanisms matched with each other are arranged on the end milling machine frame, an end milling adjusting mechanism is arranged on the end milling machine frame, one end milling mechanism is fixedly arranged on the end milling machine frame, the other end milling mechanism is arranged on the end milling adjusting mechanism, the end milling adjusting mechanism comprises an end milling adjusting guide rail and an end milling adjusting rack which are transversely arranged on the end milling machine frame, the end milling adjusting guide rail is provided with an end milling mechanism, the end milling adjusting rack is meshed with an end milling adjusting gear, the end milling adjusting gear is connected with an end milling adjusting servo motor, the end milling adjusting servo motor is arranged on the end milling mechanism, the end milling mechanism comprises an end milling base, the end milling base is arranged on the end milling machine frame or is arranged on the end milling adjusting guide rail through an end milling sliding block, an end milling clamp is arranged on the end milling base, one end milling longitudinal moving mechanism is provided with an end milling two end mechanisms, the other end milling adjusting mechanism is provided with an end milling two rotating mechanism, and the end milling two end milling servo motors are respectively connected with the end milling machine head and the two end milling servo motor.
The end milling longitudinal moving mechanism comprises an end milling Y-direction guide rail and an end milling Y-direction rack which are longitudinally arranged on an end milling base, an end milling Y-direction moving seat is arranged on the end milling Y-direction guide rail, an end milling Y-direction servo motor is arranged on the end milling Y-direction moving seat, the end milling Y-direction servo motor is meshed with the end milling Y-direction rack through an end milling Y-direction gear, a vertical beam is vertically arranged on the end milling Y-direction moving seat, one end of the vertical beam is provided with the end milling two translation mechanisms, the other end of the vertical beam is provided with the end milling two translation one rotation mechanism, and the end milling Y-direction servo motor is connected with the control system.
The vertical beam is provided with a positioning bracket, and the positioning bracket is provided with a positioning plate for detecting the distance between two milling mechanisms.
The end milling two-translation mechanism comprises an end milling Z guide rail A vertically arranged on a vertical beam, an end milling Z-direction moving seat A is arranged on the end milling Z guide rail A, an end milling Z-direction servo motor A is arranged on the vertical beam, the end milling Z-direction servo motor A is connected with the end milling Z-direction moving seat A through an end milling Z-direction lead screw A, an end milling X-direction sliding block A is arranged on the end milling Z-direction moving seat A, an end milling X guide rail A is arranged on the end milling X-direction sliding block A, an end milling X-direction servo motor A is arranged on the end milling X-direction moving seat A, the end milling X-direction servo motor A is connected with the end milling Z-direction moving seat A through an end milling X-direction lead screw A, an end milling machine head is vertically arranged on the end milling X-direction moving seat A, and the end milling Z-direction servo motor A and the end milling X-direction servo motor A are respectively connected with the control system.
The end milling two-translation rotating mechanism comprises an end milling Z-direction guide rail B vertically arranged on a vertical beam, an end milling Z-direction moving seat B is arranged on the end milling Z-direction guide rail B, an end milling Z-direction servo motor B is arranged on the vertical beam, the end milling Z-direction servo motor B is connected with the end milling Z-direction moving seat B through an end milling Z-direction lead screw B, an end milling X-direction sliding block B is arranged on the end milling Z-direction moving seat B, an end milling X-direction guide rail B is arranged on the end milling X-direction sliding block B, an end milling X-direction servo motor B is arranged on the end milling X-direction moving seat B, the end milling X-direction servo motor B is connected with the end milling Z-direction moving seat B through an end milling X-direction lead screw B, an end milling rotary servo motor is connected with an end milling speed reducer, an end motor head is arranged on the end speed reducer, and the end milling X-direction servo motor B, the end milling X-direction servo motor B and the end milling X-direction servo motor B are respectively connected with a rotary servo motor system.
The end milling fixture comprises an end milling main locating plate, an end milling side locating plate is arranged on the end milling main locating plate, an end milling mounting plate is arranged on the end milling side locating plate, an end milling vertical compression cylinder is vertically arranged on the end milling mounting plate, the end milling vertical compression cylinder is connected with an end milling vertical pressing plate, an end milling lateral clamping cylinder is arranged on a machine frame, the end milling lateral clamping cylinder is connected with an end milling pulling plate, an end milling clamping roller is vertically arranged on the end milling pulling plate, and the end milling vertical compression cylinder and the end milling lateral clamping cylinder are respectively connected with the control system.
The end milling machine head adopts a double-head spindle motor structure, and a disc milling cutter is arranged on the double-head spindle motor.
The high-efficiency door and window profile processing method comprises the following steps:
The sawing and feeding mechanism is used for feeding the profile, the front end of the profile is positioned in a reference way through the reference positioning plate, and the rear end of the profile is clamped by the sawing and feeding mechanical arm to be fed in a transverse feeding way; in the feeding process, marking a two-dimensional code or a middle end marking or logo marking is carried out on the side surface of the profile by using a laser according to the processing requirement; the profile enters a sawing host for sawing after the information is marked; unloading the sawed section bar through a sawing unloading mechanism; the transfer mechanism receives the profile and transfers the profile to the profile conveying line; the scanning gun on the profile conveying line scans the two-dimensional code on the profile and transmits the read information to the control system; and the section bar conveying line conveys the section bar to the upper and lower feeding mechanisms, the upper and lower feeding mechanisms convey the section bar to corresponding processing equipment for processing according to instructions, the section bar is placed on the section bar conveying line after the processing is finished, and the section bar conveying line conveys the section bar after the processing is finished.
The invention adopts the structure, and has the following beneficial effects:
(1) By designing the sawing machining center, the profile information marking mechanism, the profile conveying line, the feeding and discharging mechanism, the numerical control drilling and milling machine and the numerical control end surface milling machine, the machining of various working procedures of the profile can be realized, the integration degree is higher, the profile information is marked, the accurate machining information is provided for the subsequent machining working procedures, and the information sharing among the working procedures is improved; in addition, through adopting unique planer-type unloading mechanism on can realizing going up the unloading to both sides, when reducing the unloading cost, can change current structural layout, realize parallelly connected and establish ties to the overall structure that combines, make overall structure compacter, occupation space is little. (2) The laser marking technology is applied to the sawing machining center, and simultaneously, two-dimensional code marking, middle-end marking, logo marking and other functions can be accurately performed on the side surface of the profile by designing two translational adjusting mechanisms and matching with transverse feeding motion of a sawing feeding mechanism, the two-dimensional code comprises information such as the model, the length, the width and the machining requirement of the profile, reference information is provided for a subsequent machining process, the middle-end marking is called middle stile marking, the main purpose is to provide an installation reference for middle stile installation, the installation efficiency and the accuracy of a later door window are improved, and the purposes of expanding functions and providing reference information for the subsequent process are achieved; (3) By designing a unique gantry type feeding and discharging mechanism on the profile conveying line, feeding and discharging to two sides of the profile conveying line are realized, and further processing equipment can be distributed on two sides of the profile conveying line, so that the requirements of two processing equipment can be met by one feeding and discharging mechanism, the cost is low, the occupied space is small, and the quantity can be increased or decreased according to actual processing requirements; (4) By designing the hoisting type milling and drilling machine matched with the feeding and discharging mechanism, the profile conveyed by the feeding and discharging mechanism can be well received, the guide rail can be well protected, and the service life is prolonged; (5) Through the design bi-polar double-end milling machine, not only can carry out the end to the section bar both ends simultaneously and mill, wherein a set of end mill head can the rotation of arbitrary angle moreover, can satisfy additional milling requirements such as fluting, chamfer, and the function is more complete, further improves the machining efficiency of production line.
Drawings
FIG. 1 is a schematic structural view of a high-efficiency door and window profile processing production line of the invention;
FIG. 2 is a schematic view of a sawing center of the present invention;
FIG. 3 is a schematic structural view of a section information marking mechanism of the present invention;
FIG. 4 is a schematic view of a section information marking mechanism according to another embodiment of the present invention;
FIG. 5 is a schematic view of the structure of the portion A in FIG. 2 according to the present invention;
FIG. 6 is a schematic view of a lifting and limiting mechanism according to the present invention;
FIG. 7 is a schematic view of a sawing three-translation one-rotation mechanism according to the present invention;
FIG. 8 is a schematic perspective view of a sawing three-translation rotary mechanism according to the present invention;
FIG. 9 is a schematic view of another view of a sawing triple translation mechanism of the present invention;
FIG. 10 is a schematic view of the sawing machine and sawing and unloading mechanism of the present invention;
FIG. 11 is a schematic top view of the sawing machine and sawing and unloading mechanism of the present invention;
FIG. 12 is a schematic view of a switching mechanism according to the present invention;
FIG. 13 is a schematic view of the profile conveyor line of the present invention;
FIG. 14 is a schematic diagram of the loading and unloading mechanism of the present invention;
FIG. 15 is a schematic top view of the loading and unloading mechanism of the present invention;
FIG. 16 is a schematic view of the structure of the adjusting unit and the pick-and-place unit in the feeding and discharging mechanism of the present invention;
FIG. 17 is a schematic view of a part of the structure of the pick-and-place unit of the present invention;
FIG. 18 is a schematic view of the numerical control milling and drilling machine according to the present invention;
FIG. 19 is an enlarged view of part B of FIG. 18;
FIG. 20 is an enlarged view of part C of FIG. 18;
FIG. 21 is a schematic side view of a numerical control milling and drilling machine according to the present invention;
FIG. 22 is a schematic top view of a numerically controlled milling and drilling machine according to the present invention;
FIG. 23 is a schematic diagram of a numerical control end milling machine according to the present invention;
FIG. 24 is a schematic view of a numerical control end mill according to another view angle;
FIG. 25 is a front view of a numerical control end mill of the present invention;
FIG. 26 is a rear view of the numerical control end mill of the present invention;
Fig. 27 is a partial enlarged view of the portion D in fig. 23;
in the figure, 1, a sawing feeding mechanism, 101, a sawing feeding frame, 102, a sawing feeding servo motor, 103, a sawing feeding transmission shaft, 104, a sawing feeding longitudinal beam, 105, a sawing feeding synchronous pulley, 106, a sawing feeding synchronous belt, 107, a sawing lifting limiting mechanism, 1071, a sawing lifting guide rail, 1072, a sawing lifting support, 1073, a sawing lifting driving cylinder, 1074, a sawing connecting plate, 1075, a sawing lifting driving rotating shaft, 1076, a sawing cam, 1077, a sawing supporting roller, 1078, a sawing rear positioning roller, 1079 and a sawing front limiting roller, 1080. A sawing limit guide rail, 1081, a sawing limit moving seat, 1082, a sawing limit driving cylinder, 109, a sawing reference positioning plate, 110, a sawing three-translation one-rotation mechanism, 1101, a sawing transverse guide rail, 1102, a sawing rack, 1103, a sawing transverse moving seat, 1104, a sawing transverse driving servo motor, 1105, a sawing gear, 1106, a sawing longitudinal guide rail, 1107, a sawing longitudinal moving seat, 1108, a sawing longitudinal driving servo motor, 1109, a sawing longitudinal guide screw, 1110, a sawing vertical slide block, 1111, a sawing vertical guide rail, 1112. The sawing vertical moving seat, 1113, a sawing vertical driving servo motor, 1114, a sawing vertical lead screw, 1115, a sawing rotating shaft, 1116, a sawing hollow tube, 1117, a sawing rotating driving cylinder, 1118, a sawing connecting rod, 112, a sawing feeding manipulator, 1121, a sawing mounting seat, 1122, a sawing fixed clamp, 1123, a sawing movable clamp, 1124, a sawing driving rod, 1125, a sawing clamping driving cylinder, 113, a sawing vertical limiting cylinder, 114, a sawing vertical limiting roller, 2, a profile information marking mechanism, 201, a laser, 202, The two-dimensional translational adjusting mechanism, 2021, adjusting base, 2022, adjusting guide rail A,2023, adjusting moving seat A,2024, adjusting servo motor A,2025, adjusting screw A,2026, adjusting slide block B,2027, adjusting moving seat B,2028, laser mounting seat, 2029, adjusting servo motor B,2030, adjusting screw B,3, sawing host, 301, sawing frame, 302, 45 DEG sawing head, 3021, sawing mounting seat, 3022, sawing guide rail 3023, sawing moving seat, 3024, sawing motor A,3025, saw blade A, 3026. Sawing drive cylinders a,303, 90 ° sawing head, 3031, rotary seat, 3032, sawing motor B,3033, saw blade B,3034, sawing drive cylinders B,304, 135 ° sawing head, 305, sawing master positioning plate, 306, sawing side positioning plate, 307, sawing vertical clamping cylinder, 308, sawing vertical clamping plate, 309, sawing side clamping cylinder, 310, sawing side clamping plate, 4, sawing unloading mechanism, 401, sawing reclaiming beam, 402, sawing reclaiming guide, 403, sawing reclaiming rack, 404, sawing reclaiming moving seat, 405. A sawing material taking servo motor, 406, a sawing material taking gear, 407, a sawing material taking positioning plate, 408, a sawing material taking driving cylinder, 409, a sawing material taking clamping plate, 410, a sawing material unloading rack, 411, a sawing material unloading lifting cylinder, 412, a sawing supporting plate, 413, a sawing material unloading servo motor, 414, a sawing material unloading transmission shaft, 415, a sawing material unloading longitudinal beam, 416, a sawing material unloading synchronous pulley, 417, a sawing material unloading synchronous belt, 418, a sawing material unloading bracket, 5, a switching mechanism, 501, a switching rack, 502, a switching lifting cylinder, 503, a switching bracket, 504. A transfer servo motor, 505, a transfer transmission shaft, 506, a transfer longitudinal beam, 507, a transfer synchronous pulley, 508, a transfer synchronous belt, 6, a section conveying line, 601, a conveying rack, 602, a conveying roller, 603, a conveying servo motor, 604, a conveying transmission shaft, 605, a conveying belt, 7, a feeding and discharging mechanism, 701, a portal frame, 702, a longitudinal guide rail, 703, a longitudinal driving rack, 704, a longitudinal moving seat, 705, a cross beam, 706, a longitudinal driving servo motor, 707, a longitudinal driving gear, 708, an adjusting unit, 7081, a transverse adjusting guide rail, 7082. The device comprises a transverse driving rack, 7083, a transverse driving gear, 7084, a transverse driving servo motor, 709, a grabbing and placing unit, 7091, a mounting seat, 7092, a nut sliding block, 7093, a guide rail, 7094, a vertical moving seat, 7095, a vertical driving servo motor, 7096, a screw rod, 7097, an air jaw, 8, a numerical control drilling and milling machine, 801, a drilling and milling machine frame, 802, a drilling and milling clamping mechanism, 8021, a drilling and milling transverse guide rail, 8022, a drilling and milling adjusting rack, 8023, a drilling and milling clamp, 80231, a bottom plate, 80232, a drilling and milling sliding block, 80233, a drilling and milling machine frame, a drilling and milling clamping mechanism, a drilling and milling machine frame, a drilling and a milling clamping mechanism, a drilling and milling adjusting rack, a drilling and a milling machine, and a lifting device, wherein the transverse driving rack is arranged on the machine, A fixed clamping block, 80234, a movable clamping block, 80235, a drilling and milling longitudinal guide rail, 80236, a drilling and milling clamping driving cylinder, 80237, a mounting plate, 8024, a drilling and milling adjusting servo motor, 8025, a drilling and milling adjusting gear, 803, a hoisting bracket, 8031, a stand column, 8032 and a longitudinal beam, 8033, a drilling and milling beam, 804, a three-translation one-rotation mechanism, 8041, an X-direction guide rail, 8042, an X-direction rack, 8043, an X-direction moving seat, 8044, an X-direction servo motor, an 8045, an X-direction gear, 8046, a Z-direction mounting seat, 8047, a Z-direction guide rail, 8048, z-direction moving seat, 8049, Z-direction servo motor, 8050, Z-direction lead screw, 8051, Y-direction guide rail, 8052, Y-direction moving seat, 8053, Y-direction servo motor, 8054, Y-direction lead screw, 8055, drilling and milling rotary servo motor, 8056, drilling and milling speed reducer, 8057, drilling and milling machine head mounting seat, 806, drilling and milling machine head, 807, tool magazine, 8071, tool magazine guide rail, 8072, tool magazine moving seat, 8073, tool changing driving cylinder, 8074, clamping seat, 8075, tool bar, 808, milling cutter, 9, numerical control end milling machine, 901, end milling machine frame, 902, tool magazine, and the like, an end milling mechanism, 9021, an end milling base, 9022, an end milling slider, 9023, an end milling clamp, 90231, an end milling main positioning plate, 90232, an end milling side positioning plate, 90233, an end milling mounting plate, 90234, an end milling vertical compression cylinder, 90235, an end milling vertical compression plate, 90236, an end milling lateral clamping cylinder, 90237, an end milling pulling plate, 90238, an end milling clamping roller, 9024, an end milling longitudinal moving mechanism, 90241, an end milling Y-direction guide rail, 90242, an end milling Y-direction rack, 90243, an end milling Y-direction moving seat, 90244, an end milling Y-direction servo motor, 90245. The gear is characterized by comprising an end milling Y-direction gear, 90246, a vertical beam, 9025, an end milling two-translation mechanism, 90251, an end milling Z-direction guide A,90252, an end milling Z-direction moving seat A,90253, an end milling Z-direction servo motor A,90254, an end milling Z-direction lead screw A,90255, an end milling X-direction slide block A,90256, an end milling X-direction guide A,90257, an end milling X-direction moving seat A,90258, an end milling X-direction servo motor A,90259, an end milling X-direction lead screw A,9026, an end milling two-translation one-translation mechanism, 90261, an end milling Z-direction servo motor B,90262, The end mill Z moves seat B,90263, end mill Z servo motor B,90264, end mill Z lead screw B,90265, end mill X slide block B,90266, end mill X guide rail B,90267, end mill X moves seat B,90268, end mill X servo motor B,90269, end mill X lead screw B,90270, end mill rotary servo motor, 90271, end mill speed reducer, 903, end mill regulating mechanism, 9031, end mill regulating guide rail, 9032, end mill regulating rack, 9033, end mill regulating gear, 9034, end mill regulating servo motor, 904, end mill rotary servo motor, and the like, Positioning bracket 905, positioning plate 906, end mill head 907, disc milling cutter 10, auxiliary section bar conveying line 11, scanning gun.
Detailed Description
In order to more clearly illustrate the general inventive concept, a detailed description is given below by way of example with reference to the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those described herein, and therefore the scope of the present invention is not limited to the specific embodiments disclosed below.
In this specification, each embodiment is described in a progressive manner, and identical and similar parts of each embodiment are all referred to each other, and each embodiment mainly describes differences from other embodiments.
Furthermore, the terms "transverse," "longitudinal," "vertical," "a," "B," "C," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the location of an indicated technical feature.
In the present invention, unless explicitly stated and limited otherwise, the terms "provided," "configured," "connected," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrated; may be a mechanical connection; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The laser and the controller matched with the laser in the application belong to the prior art and can be purchased directly, so that the description is omitted here. One of the application is that the laser technology is applied to the efficient processing production line of the door and window section bar, and simultaneously, the matched two-translation adjusting mechanism and the feeding motion matched with the sawing and feeding mechanism are designed to realize accurate marking of two-dimension codes, middle end scribing, logo scribing and the like on the side surface of the section bar. The control system of the application can be purchased or ordered directly, belongs to the prior art and is not the key point of the application.
As shown in fig. 1 to 27, the efficient door and window profile processing production line comprises:
The sawing processing center is used for realizing sawing processing of the section bar and comprises a sawing feeding mechanism 1, a sawing host 3 and a sawing unloading mechanism 4 which are sequentially arranged along the feeding direction of the section bar;
The profile information marking mechanism 2 is used for marking information on the profile, and the profile information marking mechanism 2 is arranged between the sawing feeding mechanism 1 and the sawing host 3;
The profile conveying line 6 is used for receiving the profile conveyed by the sawing unloading mechanism 4 and continuously conveying the profile, at least one scanning gun 11 for identifying mark information is arranged on the profile conveying line 6, a plurality of loading and unloading mechanisms 7 are arranged on the profile conveying line 6 at intervals along the profile feeding direction, the profile conveying line 6 passes through the loading and unloading mechanisms 7, processing equipment is respectively arranged on two sides of the loading and unloading mechanisms 7, and the two processing equipment are arranged along the direction perpendicular to the profile feeding direction;
The control system is respectively connected with the sawing feeding mechanism 1, the profile information marking mechanism 2, the sawing host 3, the sawing discharging mechanism 4, the profile conveying line 6, the scanning gun 11, the feeding and discharging mechanism 7 and the processing equipment. By designing the sawing machining center, the profile information marking mechanism, the profile conveying line, the feeding and discharging mechanism, the numerical control drilling and milling machine and the numerical control end surface milling machine, the machining of various working procedures of the profile can be realized, the integration degree is higher, the profile information is marked, the accurate machining information is provided for the subsequent machining working procedures, and the information sharing among the working procedures is improved; in addition, through adopting unique planer-type unloading mechanism on can realizing going up the unloading to both sides, when reducing the unloading cost, can change current structural layout, realize parallelly connected and establish ties to the overall structure that combines, make overall structure compacter, occupation space is little.
The profile information marking mechanism 2 comprises at least one two-translation adjusting mechanism 202, a laser 201 is arranged on the two-translation adjusting mechanism 202, the laser 201 is used for marking information on the profile, the information marking comprises a two-dimensional code, a middle end marking line and a logo, the two-dimensional code comprises the model, the length, the width and the processing requirements of the profile, the laser 201 is a pulse fiber laser, and the laser 201 is connected with the control system. The laser marking technology is applied to the sawing machining center, two-dimensional codes, middle-end scribing, logo scribing and other functions can be accurately performed on the side face of the profile through the design of the two-dimensional translation adjusting mechanism and the matching of the transverse feeding motion of the sawing feeding mechanism, the two-dimensional codes comprise information such as the model, the length, the width and the machining requirement of the profile, reference information is provided for a subsequent machining process, the middle-end scribing is called a muntin scribing, the main purpose is to provide an installation reference for muntin installation, the installation efficiency and the accuracy of later doors and windows are improved, and the purposes of expanding functions and providing reference information for the subsequent process are achieved.
The two-translation adjusting mechanism 202 comprises an adjusting base 2021, an adjusting guide rail A2022 is longitudinally arranged on the adjusting base 2021, an adjusting moving seat A2023 is arranged on the adjusting guide rail A2022, an adjusting servo motor A2024 is arranged on the adjusting base 2021, the adjusting servo motor A2024 is connected with the adjusting moving seat A2023 through an adjusting lead screw A2025, an adjusting sliding block B2026 is vertically arranged on the adjusting moving seat A2023, an adjusting moving seat B2027 is arranged on the adjusting sliding block B2026, a laser mounting seat 2028 is arranged on the adjusting moving seat B2027, an adjusting servo motor B2029 is arranged on the adjusting moving seat B2027 and is connected with the adjusting moving seat A2023 through an adjusting lead screw B2030, and the laser mounting seat 2028 is provided with a laser 201, and the adjusting servo motor A2024 and the adjusting servo motor B2029 are respectively connected with a control system.
The sawing feeding mechanism 1 comprises a sawing feeding frame 101, a sawing feeding servo motor 102 is arranged on the sawing feeding frame 101, a plurality of sawing longitudinal feeding units are connected to the sawing feeding servo motor 102 through a sawing feeding transmission shaft 103, each sawing longitudinal feeding unit comprises a longitudinally arranged sawing feeding longitudinal beam 104, sawing feeding synchronous pulleys 105 are respectively arranged at two ends of each sawing feeding longitudinal beam 104, a sawing feeding synchronous belt 106 is arranged between the two sawing synchronous pulleys 105, one of the sawing feeding synchronous pulleys 105 is connected with the sawing feeding transmission shaft 103, a sawing lifting limiting mechanism 107 for lifting and clamping a profile is arranged on the sawing feeding frame 101, a sawing reference positioning plate 109 is arranged at one end of the sawing feeding frame 101 close to the sawing main machine 3, three translation rotating mechanisms 110 are arranged on one side of the sawing feeding frame 101, sawing feeding manipulators 112 are arranged on one rotating mechanism 110, and the sawing feeding servo motor 102 is connected with the control system.
The sawing lifting limiting mechanism 107 comprises a sawing lifting guide rail 1071 vertically arranged on the sawing and feeding frame 101, a sawing lifting support 1072 is arranged on the sawing lifting guide rail 1071, a sawing lifting driving cylinder 1073 is rotationally arranged on the sawing and feeding frame 101, the sawing lifting driving cylinder 1073 is connected with a sawing connecting plate 1074, the sawing connecting plate 1074 is connected with a sawing lifting driving rotating shaft 1075, the sawing lifting driving rotating shaft 1075 is provided with a sawing cam 1076, the sawing cam 1076 is in contact connection with the sawing lifting support 1072, a plurality of sawing support material rollers 1077 are arranged on the sawing lifting support 1072 along the section bar feeding direction interval, a sawing rear positioning roller 1078 and a sawing front limiting roller 1079 are arranged on the sawing lifting support 1072, the sawing rear positioning roller 1078 is vertically arranged on the sawing lifting support 1072, a limiting guide rail 1080 is arranged on the sawing limiting guide rail 1075, the sawing lifting support 1071 is provided with a sawing limiting moving seat 1081, the sawing lifting support 1072 is provided with a plurality of sawing support material rollers 1077 along the section bar feeding direction interval, and the sawing lifting support 1072 is provided with a limiting roller 1079 in contact with the vertical lifting support 1072, and the sawing lifting support 1072 is provided with a limiting roller 1073, and the limiting guide rail 1072 is connected with the vertical lifting support 1072.
The three-translation-one-rotation-mechanism 110 comprises a sawing transverse guide 1101 and a sawing rack 1102 which are arranged along the feeding direction of the section bar, the sawing transverse guide 1101 is provided with a sawing transverse moving seat 1103, the sawing transverse moving seat 1103 is provided with a sawing transverse driving motor 1104, the sawing transverse driving motor 1104 is connected with a sawing gear 1105 meshed with the sawing rack 1102, the sawing transverse moving seat 1103 is longitudinally provided with a sawing longitudinal guide 1106, the sawing longitudinal guide 1106 is provided with a sawing longitudinal moving seat 1107, the sawing transverse moving seat 1103 is provided with a sawing longitudinal driving servo motor 1108, the sawing longitudinal driving servo motor 1108 is connected with a sawing longitudinal lead screw 1109, the sawing longitudinal lead screw 1109 is connected with the sawing longitudinal moving seat 1107, the sawing longitudinal moving seat is vertically provided with a sawing vertical sliding block 1110, the sawing vertical sliding seat 1111 is provided with a sawing vertical guide rail 1111, the sawing vertical sliding rail is connected with the sawing vertical moving seat 1112, the sawing vertical driving servo motor 1113 is arranged on the sawing vertical moving seat 1112, the sawing vertical sliding seat is provided with a sawing rotary shaft 1115 through the vertical sliding seat is connected with a sawing rotary shaft 1115 through a vertical sliding connecting rod 1115, the sawing longitudinal driving motor 1113 is arranged on the sawing longitudinal sliding seat is connected with the hollow clamping seat 111110, and the sawing head 1111 is provided with a sawing rotary shaft 1115 through the rotary shaft 1115 which is connected with the sawing rotary shaft 1115 through the sawing rod 1115, and the sawing rod 1111 is arranged on the sawing head is installed. The sawing hand grip 1123 is rotatably disposed on the sawing mounting seat 1121, the sawing hand grip 11123 is connected with the sawing clamping driving cylinder 1125 through a sawing driving rod 1124, and the sawing transverse driving servo motor 1104, the sawing longitudinal driving servo motor 1108, the sawing vertical driving servo motor 1113, the sawing rotary driving cylinder 1117 and the sawing clamping driving cylinder 1125 are respectively connected with the control system.
The sawing host 3 comprises a sawing frame 301, a 45-degree sawing machine head 302, a 90-degree sawing machine head 303 and a 135-degree sawing machine head 304 are arranged on the sawing frame 301, a sawing positioning and clamping mechanism matched with the sawing machine head is further arranged on the sawing frame 301, the sawing positioning and clamping mechanism comprises a sawing main positioning plate 305, a sawing side positioning plate 306, a sawing vertical clamping cylinder 307 and a sawing side clamping cylinder 309, the sawing vertical clamping cylinder 307 is connected with a sawing vertical clamping plate 308, the sawing side clamping cylinder 309 is connected with a sawing side clamping plate 310, and the sawing vertical clamping cylinder 307 and the sawing side clamping cylinder 309 are respectively connected with the control system.
The 45 DEG sawing machine head 302 and the 135 DEG sawing machine head 304 are symmetrically arranged about the 90 DEG sawing machine head 303, the 45 DEG sawing machine head 302 is obliquely arranged, the 45 DEG sawing machine head 302 and the 135 DEG sawing machine head 304 are identical in structure, a sawing installation seat 3021 is obliquely arranged, a sawing guide rail 3022 is arranged on the sawing installation seat 3021, a sawing moving seat 3023 is arranged on the sawing guide rail 3022, a sawing motor A3024 is arranged on the sawing moving seat 3023, the sawing motor A3024 is connected with a saw blade A3025, a sawing driving cylinder A3026 is arranged on the sawing installation seat 3021, the sawing driving cylinder A3026 is connected with the sawing moving seat 3023, the 90 DEG sawing machine head 303 comprises a rotating seat 3031 which is rotatably arranged on the sawing frame 301, a sawing motor B3032 is arranged on the rotating seat 3031, the sawing driving cylinder B3034 is rotatably arranged on the sawing frame 301, the sawing driving cylinder B3034 is connected with the rotating seat motor 3031, and the sawing driving cylinder A3024 is connected with the sawing motor A3034, and the driving cylinder B3034 is connected with the sawing driving system B2 respectively.
The sawing unloading mechanism 4 comprises a sawing and taking unit and a sawing and longitudinal guiding unit, the sawing and taking unit comprises a sawing and taking beam 401 arranged along the feeding direction of a section, the sawing and taking beam 401 is provided with a sawing and taking guide rail 402 and a sawing and taking rack 403, the sawing and taking guide rail 402 is provided with a sawing and taking moving seat 404, the sawing and taking moving seat 404 is provided with a sawing and taking servo motor 405, the sawing and taking servo motor 405 is connected with a sawing and taking gear 406, the sawing and taking gear 406 is connected with the sawing and taking rack 403, the sawing and taking moving seat 404 is provided with a sawing and taking positioning plate 407, the front end of the sawing and taking moving seat 404 is provided with a sawing and taking driving cylinder 408, the sawing and taking driving cylinder 408 is connected with a sawing and taking clamping plate 409 matched with the sawing and taking positioning plate 407, the sawing longitudinal guiding unit comprises a sawing and discharging frame 410, a plurality of sawing and discharging lifting cylinders 411 are arranged on the sawing and discharging frame 410 at intervals, sawing and discharging brackets 418 are arranged on the sawing and discharging lifting cylinders 411, a plurality of sawing supporting plates 412 are arranged on the sawing and discharging brackets 418 at intervals transversely, a sawing and discharging servo motor 413 is arranged on the sawing and discharging frame 410, the sawing and discharging servo motor 413 is connected with a sawing and discharging transmission shaft 414, the sawing and discharging transmission shaft 414 is connected with a plurality of sawing and discharging units, the sawing and discharging units comprise longitudinally arranged sawing and discharging longitudinal beams 415, sawing and discharging synchronous pulleys 416 are respectively arranged at two ends of the sawing and discharging longitudinal beams 415, sawing and discharging synchronous belts 417 are arranged between the sawing and discharging synchronous pulleys 416, and the sawing and discharging servo motor 405, the sawing and discharging driving cylinders 408, the sawing unloading lifting cylinder 411 and the sawing unloading servo motor 413 are respectively connected with the control system.
The sawing and unloading mechanism comprises a sawing and unloading mechanism body and a profile conveying line 6, a switching mechanism body 5 is arranged between the sawing and unloading mechanism body 4 and the profile conveying line 6, the switching mechanism body 5 comprises a switching frame 501, a switching lifting cylinder 502 is arranged on the switching frame 501, a switching support 503 is arranged on the switching lifting cylinder 502, a switching servo motor 504 is arranged on the switching support 503, the switching servo motor 504 is connected with a switching transmission shaft 505, a plurality of switching conveying units are transversely arranged on the switching transmission shaft 505 at intervals, each switching conveying unit comprises a switching longitudinal beam 506 which is longitudinally arranged, switching synchronous pulleys 507 are respectively arranged at two ends of each switching longitudinal beam 506, one switching synchronous pulley 507 is arranged on the sawing and unloading mechanism body 4, the other switching synchronous pulley 507 is arranged on the profile conveying line 6, a switching synchronous belt 508 is arranged between the two switching synchronous pulleys 507, and the switching lifting cylinder 502 and the switching servo motor 504 are respectively connected with a control system.
The processing equipment is a numerical control drilling and milling machine 8 or a numerical control end surface milling machine 9, two sides of the feeding and discharging mechanism 7 are respectively provided with the numerical control drilling and milling machine 8, or two sides of the feeding and discharging mechanism 7 are respectively provided with the numerical control end surface milling machine 9, or one side of the feeding and discharging mechanism 7 is provided with the numerical control drilling and milling machine 8, and the other side is provided with the numerical control end surface milling machine 9.
Two loading and unloading mechanisms 7 are arranged on the profile conveying line 6 along the profile conveying direction at intervals, wherein numerical control milling and drilling machines 8 are respectively arranged on two sides of one loading and unloading mechanism 7, and numerical control end face milling machines 9 are respectively arranged on two sides of the other loading and unloading mechanism 7.
The section bar transfer chain 6 includes the transport frame 601, follow section bar direction of delivery interval and be equipped with a plurality of conveying rollers 602 on the transport frame 601, be equipped with on the transport frame 601 and carry servo motor 603, carry servo motor 603 to be connected with and carry transmission shaft 604, conveying rollers 602 through conveyor belt 605 with carry transmission shaft 604 to be connected, carry servo motor 603 with control system connects.
Each feeding and discharging mechanism 7 is correspondingly provided with an auxiliary profile conveying line 10, the auxiliary profile conveying lines 10 and the profile conveying lines 6 are arranged side by side, and the auxiliary profile conveying lines 10 and the profile conveying lines 6 are identical in structure.
The feeding and discharging mechanism 7 comprises two portal frames 701 which are arranged at intervals along the transportation direction of the sectional materials, the sectional materials conveying line 6 passes through the two portal frames 701, a longitudinal guide rail 702 and a longitudinal driving rack 703 are arranged on the portal frames 701 along the direction perpendicular to the transportation direction of the sectional materials, a longitudinal moving seat 704 is arranged on the longitudinal guide rail 702, a cross beam 705 is arranged between the two longitudinal moving seats 704, a longitudinal driving servo motor 706 is arranged on the longitudinal moving seat 704, the longitudinal driving servo motor 706 is connected with a longitudinal driving gear 707 meshed with the longitudinal driving rack 703, and the cross beam 705 is provided with a sectional materials grabbing and placing mechanism, and the longitudinal driving servo motor 706 is connected with the control system. Through the unique planer-type unloading mechanism of going up of design on the section bar conveying line, realize going up the unloading to section bar transfer chain both sides, and then can realize that processing equipment distributes in section bar transfer chain both sides, not only can realize that a last unloading mechanism satisfies the demand of two processing equipment, with low costs, occupation space is little moreover, can carry out the increase and decrease of quantity according to actual processing demand.
The section bar grabbing and placing mechanism comprises two grabbing and placing units 709 which are matched with each other and an adjusting unit 708 for adjusting the distance between the two grabbing and placing units 709, at least one grabbing and placing unit 709 is arranged on the adjusting unit 708, the adjusting unit 708 comprises a transverse adjusting guide rail 7081 and a transverse driving rack 7082 which are arranged on a cross beam 705 along the section bar transportation direction, the transverse driving rack 7082 is meshed with a transverse driving gear 7083, the transverse driving gear 7083 is connected with the transverse driving servo motor 7084, the transverse adjusting guide rail 7081 and the transverse driving servo motor 7084 are arranged on the grabbing and placing unit 709, the grabbing and placing unit 709 comprises a mounting seat 7091, the mounting seat 7091 is arranged on the transverse adjusting guide rail 7081, the mounting seat 7091 is provided with the transverse driving servo motor 7084, the mounting seat 7091 is vertically provided with a screw slider 7092, the screw slider 7092 is provided with a guide rail 7093, the guide rail 7093 is arranged on the vertical moving seat 7094, the vertical moving motor 7094 is provided with a vertical driving claw 7095, and the vertical driving claw 7095 is connected with a vertical driving screw 7096.
The numerical control milling and drilling machine 8 comprises a milling and drilling machine frame 801, a milling and drilling clamping mechanism 802 and a hoisting support 803 for clamping a section bar are arranged on the milling and drilling machine frame 801, the upper end of the hoisting support 803 is higher than the milling and drilling clamping mechanism 802, a three-translation one-rotation mechanism 804 is arranged at the upper end of the hoisting support 803, the three-translation one-rotation mechanism 804 is arranged from top to bottom, a milling and drilling machine head 806 is arranged on the three-translation one-rotation mechanism 804, and the milling and drilling machine head 806 is connected with the control system. Through the design and the hoist and mount formula milling and drilling machine that go up unloading mechanism matched, not only the section bar that unloading mechanism carried in receiving that can be fine, protection guide rail that can be fine moreover, increase of service life.
The hoisting bracket 803 comprises four upright posts 8031 arranged on a drilling and milling machine frame 801, longitudinal beams 8032 are arranged between two adjacent upright posts 8031, two drilling and milling cross beams 8033 are arranged between the two longitudinal beams 8032 at intervals, a three-translation one-rotation 804 mechanism is arranged on the drilling and milling cross beams 8033, the three-translation one-rotation mechanism 804 comprises an X-direction guide rail 8041 and an X-direction rack 8042 which are arranged at the upper end of the drilling and milling cross beams 8033, an X-direction moving seat 8043 is arranged on the X-direction guide rail 8041, an X-direction servo motor 8044 is arranged on the X-direction moving seat 8043, the X-direction servo motor 8044 is meshed with the X-direction rack 8042 through an X-direction gear 8045, a Z-direction mounting seat 8046 is vertically arranged on the lower end surface of the X-direction moving seat 8043, the Z-direction mounting seat 8046 passes through between the two drilling and milling cross beams 8033, a Z-direction guide rail 8047 is vertically arranged on the Z-direction mounting seat 8046, be equipped with Z on the Z guide rail 8047 to remove seat 8048, be equipped with Z on the X to remove seat 8043 to servo motor 8049, Z to servo motor 8049 is connected with Z to remove seat 8048 through Z to lead screw 8050, Z is to removing seat 8048 and is gone up and vertically be equipped with Y guide rail 8051, be equipped with Y on the Y guide rail 8051 to remove seat 8052, Z is to removing seat 8048 one end and is equipped with Y to servo motor 8053, Y to servo motor 8053 through Y to lead screw 8054 with Y to remove seat 8052 and be connected, Y is to removing seat 8052 and is equipped with bore and mills rotatory servo motor 8055, bore and mill rotatory servo motor 8055 and be connected with bore and mill the speed reducer 8056, bore and mill the aircraft nose mount pad 8057, bore and mill the aircraft nose 806 is equipped with on the aircraft nose mount pad 8057, X is to servo motor 8044, Z to servo motor 8049, the Y-direction servo motor 8053 and the drilling and milling rotary servo motor 8055 are respectively connected with the control system.
The drilling and milling clamping mechanism 802 comprises a drilling and milling transverse guide rail 8021 and a drilling and milling adjusting rack 8022 which are arranged on a drilling and milling machine frame 801, a plurality of drilling and milling clamps 8023 are arranged on the drilling and milling transverse guide rail 8021, the drilling and milling clamps 8023 comprise a base plate 80231, the lower end of the base plate 80231 is arranged on the drilling and milling transverse guide rail 8021 through a drilling and milling sliding block 80232, fixed clamping blocks 80233 and movable clamping blocks 80234 are longitudinally arranged at the upper end of the base plate 80231 at intervals, a drilling and milling longitudinal guide rail 80235 is longitudinally arranged at one side of the base plate 80231, the movable clamping blocks 80234 are arranged on the drilling and milling longitudinal guide rail 80235, a drilling and milling clamping driving cylinder 80236 is arranged at one end of the base plate 80231, a drilling and milling adjusting servo motor 8024 is arranged on the mounting plate 80237, and the drilling and milling adjusting servo motor 8024 is connected with a milling adjusting gear 8025 meshed with the drilling and milling adjusting rack 8022, and the drilling and milling clamping driving cylinder 80236 are respectively connected with a drilling and milling driving system.
The drilling and milling machine frame 801 is provided with a tool magazine 807, the tool magazine 807 comprises a tool magazine guide rail 8071 longitudinally arranged on the drilling and milling machine frame 801, the tool magazine guide rail 8071 is provided with a tool magazine moving seat 8072, the drilling and milling machine frame 801 is provided with a tool changing driving cylinder 8073, the tool changing driving cylinder 8073 is connected with the tool magazine moving seat 8072, the tool magazine moving seat 8072 is provided with a plurality of clamping seats 8074 at intervals transversely, the clamping seats 8074 are provided with cutter bars 8075, the cutter bars 8075 are provided with milling cutters 808, and the tool changing driving cylinder 8073 is connected with the control system.
The numerical control end milling machine 9 comprises an end milling frame 901, two end milling mechanisms 902 which are mutually matched with each other are arranged on the end milling frame 901, an end milling adjusting mechanism 903 is arranged on the end milling frame 901, one end milling mechanism 902 is fixedly arranged on the end milling frame 901, the other end milling mechanism 902 is arranged on the end milling adjusting mechanism 903, the end milling adjusting mechanism 903 comprises an end milling adjusting guide rail 9031 and an end milling adjusting rack 9032 which are transversely arranged on the end milling frame 901, the end milling adjusting guide rail 9031 is provided with the end milling mechanism 902, the end milling adjusting rack 9032 is meshed with the end milling adjusting gear 9033, the end milling adjusting gear 9033 is connected with an end milling adjusting servo motor 9034, the end milling adjusting servo motor 9034 is arranged on the end milling mechanism 902, the end milling mechanism 902 comprises an end milling base 9021, the end milling base 9021 is arranged on the end milling frame 901 or is arranged on the end milling adjusting guide rail 9031 through an end milling sliding block 9022, an end milling clamp 9023 is arranged on the end milling base 9021, an end milling longitudinal moving mechanism 9024 is arranged on the end milling base 9021, an end milling two-translation mechanism 9025 is arranged at one end of the end milling longitudinal moving mechanism 9024, an end milling two-translation rotating mechanism 9026 is arranged at the other end of the end milling longitudinal moving mechanism 9024, an end milling machine head 906 is respectively arranged on the end milling two-translation mechanism 9025 and the end milling two-translation rotating mechanism 9026, and the end milling adjusting servo motor 9034 and the end milling machine head 906 are respectively connected with the control system. Through the design bi-polar double-end milling machine, not only can carry out the end to the section bar both ends simultaneously and mill, wherein a set of end mill head 906 can the rotation of arbitrary angle moreover, can satisfy additional milling requirements such as fluting, chamfer, and the function is more complete, further improves the machining efficiency of production line.
The end milling longitudinal moving mechanism 9024 comprises an end milling Y-shaped guide rail 90241 and an end milling Y-shaped rack 90242 which are longitudinally arranged on an end milling base 9021, an end milling Y-shaped moving seat 90243 is arranged on the end milling Y-shaped guide rail 90241, an end milling Y-shaped servo motor 90244 is arranged on the end milling Y-shaped moving seat 90243, the end milling Y-shaped servo motor 90244 is meshed with the end milling Y-shaped rack 90242 through an end milling Y-shaped gear 90245, a vertical beam 90246 is vertically arranged on the end milling Y-shaped moving seat 90243, two end milling translational mechanisms 9025 are arranged at one end of the vertical beam 90246, two end milling translational mechanisms 9026 are arranged at the other end of the vertical beam, and the end milling Y-shaped servo motor 90244 is connected with the control system.
The vertical beam 90246 is provided with a positioning bracket 904, and the positioning bracket 904 is provided with a positioning plate 905 for detecting the distance between the two end milling mechanisms 902.
The end milling two-translation mechanism 9025 comprises an end milling Z guide rail A90251 vertically arranged on a vertical beam 90246, an end milling Z moving seat A90252 is arranged on the end milling Z guide rail A90251, an end milling Z servo motor A90253 is arranged on the vertical beam 90246, the end milling Z servo motor A90253 is connected with the end milling Z moving seat A90252 through an end milling Z-direction lead screw A90254, an end milling X-direction sliding block A90255 is arranged on the end milling Z moving seat A90252, an end milling X guide rail A90256 is arranged on the end milling X-direction sliding block A90255, an end milling X-direction servo motor A90258 is arranged on the end milling X-direction moving seat A90257, the end milling X-direction servo motor A90258 is connected with the end milling Z-direction moving seat A90257 through an end milling X-direction lead screw A90259, and the end milling X-direction lead screw A is respectively connected with the end milling X-direction servo motor A6295 by a control system.
The end milling two-translation rotating mechanism 9026 comprises an end milling Z guide rail B90261 vertically arranged on a vertical beam 90246, an end milling Z moving seat B90262 is arranged on the end milling Z guide rail B90261, an end milling Z servo motor B90263 is arranged on the vertical beam 90246, the end milling Z servo motor B90263 is connected with the end milling Z moving seat B90262 through an end milling Z guide screw B90264, an end milling X guide rail B90265 is arranged on the end milling Z moving seat B90262, an end milling X guide rail B90266 is arranged on the end milling X guide rail B90265, an end milling X guide rail B90266 is arranged on an end milling X moving seat B90267, the end mill X-direction moving seat B90267 is provided with an end mill X-direction servo motor B90268, the end mill X-direction servo motor B90268 is connected with the end mill Z-direction moving seat B90262 through an end mill X-direction lead screw B90269, the end mill X-direction moving seat B90267 is provided with an end mill rotating servo motor 90270, the end mill rotating servo motor 90270 is connected with an end mill speed reducer 90271, the end mill speed reducer 90271 is provided with an end mill head 906, and the end mill Z-direction servo motor B90263, the end mill X-direction servo motor B90268 and the end mill rotating servo motor 90270 are respectively connected with the control system.
The end milling fixture 9023 comprises an end milling main positioning plate 90231, an end milling side positioning plate 90232 is arranged on the end milling main positioning plate 90231, an end milling mounting plate 90233 is arranged on the end milling side positioning plate 90232, an end milling vertical compression cylinder 90234 is vertically arranged on the end milling mounting plate 90233, the end milling vertical compression cylinder 90234 is connected with an end milling vertical pressing plate 90235, an end milling lateral clamping cylinder 90236 is arranged on the end milling frame 901, the end milling lateral clamping cylinder 90236 is connected with an end milling pulling plate 90237, an end milling clamping roller 90238 is vertically arranged on the end milling pulling plate 90237, and the end milling vertical compression cylinder 90234 and the end milling lateral clamping cylinder 90236 are respectively connected with the control system.
The end mill 906 adopts a double-head spindle motor structure, and a disc milling cutter 907 is arranged on the double-head spindle motor.
The high-efficiency door and window profile processing method comprises the following steps:
The sawing and feeding mechanism 1 is used for feeding the profile, the front end of the profile is subjected to reference positioning through the reference positioning plate 109, and the rear end of the profile is clamped by the sawing and feeding manipulator 112 for transverse feeding and feeding; in the feeding process, marking a two-dimensional code or a middle end marking or logo marking is carried out on the side surface of the profile by using a laser 201 according to the processing requirement; the profile after the information marking enters a sawing host 3 for sawing; unloading the sawed section bar through a sawing unloading mechanism 4; the transfer mechanism 5 receives the profile and transfers the profile to the profile conveying line 6; the scanning gun 11 on the profile conveying line 6 scans the two-dimensional code on the profile and transmits the read information to the control system; the section bar transfer chain 6 carries the section bar to last unloading mechanism 7 department, goes up unloading mechanism 7 and carries the section bar to corresponding processing equipment according to the instruction and process, places the section bar on the section bar transfer chain 6 after the processing is accomplished again, carries out the section bar after all processes processing are accomplished section bar transfer chain 6, and section bar transfer chain 6 end can set up pile up neatly robot and concentrate the collection and place the section bar, and finally transport the section bar that will pack out through transport robot.
The above embodiments are not to be taken as limiting the scope of the invention, and any alternatives or modifications to the embodiments of the invention will be apparent to those skilled in the art and fall within the scope of the invention.
The present invention is not described in detail in the present application, and is well known to those skilled in the art.
Claims (8)
1. Door and window section bar high-efficient processing production line, its characterized in that includes:
The sawing processing center is used for realizing sawing processing of the section bar and comprises a sawing feeding mechanism, a sawing host and a sawing unloading mechanism which are sequentially arranged along the feeding direction of the section bar;
the profile information marking mechanism is used for marking information on the profile and is arranged between the sawing feeding mechanism and the sawing host;
The profile conveying line is used for receiving the profile conveyed by the sawing unloading mechanism and continuously conveying the profile, at least one scanning gun for identifying mark information is arranged on the profile conveying line, a plurality of feeding and discharging mechanisms are arranged on the profile conveying line at intervals along the profile feeding direction, the profile conveying line passes through the feeding and discharging mechanisms and is provided with processing equipment respectively at two sides of the feeding and discharging mechanisms, and the two processing equipment are arranged along the direction perpendicular to the profile feeding direction;
the control system is respectively connected with the sawing and feeding mechanism, the profile information marking mechanism, the sawing host machine, the sawing and unloading mechanism, the profile conveying line, the scanning gun, the feeding and unloading mechanism and the processing equipment;
The sawing and feeding mechanism comprises a sawing and feeding frame, a sawing and feeding servo motor is arranged on the sawing and feeding frame, the sawing and feeding servo motor is connected with a plurality of sawing and feeding units through a sawing and feeding transmission shaft, each sawing and feeding unit comprises a longitudinally arranged sawing and feeding longitudinal beam, two ends of each sawing and feeding longitudinal beam are respectively provided with a sawing and feeding synchronous pulley, a sawing and feeding synchronous belt is arranged between the sawing and feeding synchronous pulleys, one sawing and feeding synchronous pulley is connected with the sawing and feeding transmission shaft, a sawing and lifting limit mechanism for lifting and clamping a section bar is arranged on the sawing and feeding frame, one end of the sawing and feeding frame, which is close to a sawing and feeding main machine, is provided with a sawing and datum positioning plate, one side of the sawing and feeding frame is provided with a sawing and three-translation-one rotation mechanism, a sawing and feeding manipulator is arranged on the sawing and three-rotation mechanism, the sawing feeding servo motor is connected with the control system, the sawing lifting limiting mechanism comprises a sawing lifting guide rail vertically arranged on a sawing feeding frame, a sawing lifting bracket is arranged on the sawing lifting guide rail, a sawing lifting driving cylinder is rotationally arranged on the sawing feeding frame and connected with a sawing connecting plate, the sawing connecting plate is connected with a sawing lifting driving rotating shaft, a sawing cam is arranged on the sawing lifting driving rotating shaft and is in contact connection with the sawing lifting bracket, a plurality of sawing supporting rollers are arranged on the sawing lifting bracket along the feeding direction of the section bar at intervals, a sawing rear positioning roller and a sawing front limiting roller which are matched with the sawing supporting rollers to clamp the section bar are arranged on the sawing lifting bracket, the sawing rear positioning roller is vertically arranged on the sawing lifting bracket, the sawing lifting support is longitudinally provided with a sawing limiting guide rail, the sawing limiting guide rail is provided with a sawing limiting moving seat, the sawing limiting moving seat is provided with a sawing front limiting roller, a sawing limiting driving cylinder is arranged between the sawing lifting support and the sawing limiting moving seat, a sawing vertical limiting cylinder matched with the sawing supporting roller for vertical limiting is arranged on the sawing feeding frame, the sawing vertical limiting cylinder is connected with a sawing vertical limiting roller, and the sawing lifting driving cylinder, the sawing limiting driving cylinder and the sawing vertical limiting cylinder are respectively connected with a control system;
the sawing machine comprises a sawing machine frame, wherein the sawing machine frame is provided with a 45-degree sawing machine head, a 90-degree sawing machine head and a 135-degree sawing machine head, the sawing machine frame is also provided with a sawing positioning clamping mechanism matched with the sawing machine head, the sawing positioning clamping mechanism comprises a sawing main positioning plate, a sawing side positioning plate, a sawing vertical clamping cylinder and a sawing side clamping cylinder, the sawing vertical clamping cylinder is connected with a sawing vertical clamping plate, the sawing side clamping cylinder is connected with a sawing side clamping plate, the sawing vertical clamping cylinder and the sawing side clamping cylinder are respectively connected with a control system, the 45-degree sawing machine head and the 135-degree sawing machine head are symmetrically arranged about the 90-degree sawing machine head, the 45-degree sawing machine head is obliquely arranged, the 45-degree sawing machine head is identical with the 135-degree sawing machine head in structure, and comprises a sawing installation seat which is obliquely arranged, a sawing guide rail is arranged on the sawing installation seat, a sawing moving seat is arranged on the sawing guide rail, a sawing motor A is arranged on the sawing installation seat, the sawing installation seat is provided with a sawing driving cylinder A, the sawing driving cylinder is connected with the sawing seat, the sawing driving cylinder A is connected with the sawing seat, the sawing driving cylinder is arranged on the sawing seat is connected with the sawing seat, the sawing seat is connected with the sawing seat B, the sawing seat is arranged on the sawing machine frame is connected with the sawing seat B, and the sawing seat is connected with the sawing machine B, and the sawing seat is respectively, and the sawing seat B is arranged on the sawing machine seat and the sawing machine seat is respectively, and the sawing machine is and the driving seat is and the sawing machine;
The sawing unloading mechanism comprises a sawing and taking unit and a sawing and taking longitudinal guiding unit, the sawing and taking unit comprises a sawing and taking cross beam arranged along the feeding direction of the profile, the sawing and taking cross beam is provided with a sawing and taking guide rail and a sawing and taking rack, the sawing and taking guide rail is provided with a sawing and taking moving seat, the sawing and taking moving seat is provided with a sawing and taking servo motor, the sawing and taking servo motor is connected with a sawing and taking gear, the sawing and taking gear is connected with the sawing and taking rack, the sawing and taking moving seat is provided with a sawing and taking positioning plate, the front end of the sawing and taking moving seat is provided with a sawing and taking driving cylinder, the sawing and taking driving cylinder is connected with a sawing and taking clamping plate matched with the sawing and taking positioning plate, the sawing and longitudinal guiding unit comprises a sawing and taking frame, a plurality of sawing and taking lifting cylinders are arranged on the sawing and taking frame at intervals, the sawing and unloading lifting cylinder is provided with a sawing and unloading bracket, a plurality of sawing supporting plates are transversely arranged on the sawing and unloading bracket at intervals, a sawing and unloading servo motor is arranged on the sawing and unloading rack, the sawing and unloading servo motor is connected with a sawing and unloading transmission shaft, the sawing and unloading transmission shaft is connected with a plurality of sawing and unloading longitudinal units, the sawing and unloading longitudinal units comprise longitudinally arranged sawing and unloading longitudinal beams, two ends of the sawing and unloading longitudinal beams are respectively provided with sawing and unloading synchronous pulleys, sawing and unloading synchronous belts are arranged between the sawing and unloading synchronous pulleys, the sawing and unloading servo motor, the sawing and unloading driving cylinder, the sawing and unloading lifting cylinder and the sawing and unloading servo motor are respectively connected with the control system, a switching mechanism is arranged between the sawing and unloading mechanism and the profile conveying line, the transfer mechanism comprises a transfer rack, a transfer lifting cylinder is arranged on the transfer rack, a transfer support is arranged on the transfer lifting cylinder, a transfer servo motor is arranged on the transfer support, the transfer servo motor is connected with a transfer transmission shaft, a plurality of transfer conveying units are transversely arranged on the transfer transmission shaft at intervals, each transfer conveying unit comprises a longitudinally arranged transfer longitudinal beam, two ends of each transfer longitudinal beam are respectively provided with a transfer synchronous pulley, one transfer synchronous pulley is arranged on the sawing unloading mechanism, the other transfer synchronous pulley is arranged on the section bar conveying line, a transfer synchronous belt is arranged between the two transfer synchronous pulleys, and the transfer lifting cylinder and the transfer servo motor are respectively connected with a control system.
2. The efficient door and window profile processing production line according to claim 1, wherein the profile information marking mechanism comprises at least one two translation adjusting mechanisms, a laser is arranged on the two translation adjusting mechanisms, the laser marks the profile, the information marking comprises a two-dimensional code, a middle end marking line and a logo, the two-dimensional code comprises a model, a length, a width and processing requirements of the profile, the laser is a pulse fiber laser, the laser is connected with the control system, the two translation adjusting mechanisms comprise an adjusting base, an adjusting guide rail A is longitudinally arranged on the adjusting base, an adjusting moving seat A is arranged on the adjusting guide rail A, an adjusting servo motor A is arranged on the adjusting base, the adjusting servo motor A is connected with the adjusting moving seat A through an adjusting lead screw A, an adjusting sliding block B is vertically arranged on the adjusting moving seat A, an adjusting servo motor B is arranged on the adjusting moving seat B, the adjusting servo motor B is connected with the adjusting seat A through an adjusting lead screw A, and the adjusting servo motor B is respectively connected with the adjusting servo motor A and the adjusting servo system.
3. The efficient door and window profile processing production line according to claim 1, wherein the three-dimensional translational movement mechanism comprises a sawing transverse guide rail and a sawing rack which are arranged along the profile feeding direction, the sawing transverse guide rail is provided with a sawing transverse movement seat, the sawing transverse movement seat is provided with a sawing transverse driving servo motor, the sawing transverse driving servo motor is connected with a sawing gear meshed with the sawing rack, the sawing transverse movement seat is longitudinally provided with a sawing longitudinal guide rail, the sawing longitudinal guide rail is provided with a sawing longitudinal movement seat, the sawing transverse movement seat is provided with a sawing longitudinal driving servo motor, the sawing longitudinal driving servo motor is connected with a sawing longitudinal guide screw, the sawing longitudinal guide screw is connected with the sawing longitudinal movement seat, the sawing longitudinal movement seat is provided with a sawing vertical sliding block, the sawing vertical sliding block is provided with a sawing vertical guide rail, the sawing vertical guide rail is connected with a sawing vertical movement seat, the sawing longitudinal movement seat is provided with a sawing longitudinal driving servo motor, the sawing longitudinal guide rail is connected with the sawing longitudinal movement seat by a sawing rotary shaft, the sawing longitudinal guide rail is connected with a sawing rotary shaft is arranged on a hollow clamping holder, the sawing mechanical arm is connected with a sawing rotary shaft, and the sawing head is rotatably arranged on the hollow holder, and the sawing head is connected with a rotary shaft is rotatably arranged on the mechanical arm by a clamping holder, the sawing hand clamp is connected with the sawing clamping driving cylinder through the sawing driving rod, and the sawing transverse driving servo motor, the sawing longitudinal driving servo motor, the sawing vertical driving servo motor, the sawing rotary driving cylinder and the sawing clamping driving cylinder are respectively connected with the control system.
4. The efficient door and window profile machining production line according to claim 2, wherein the machining equipment is a numerical control drilling and milling machine or a numerical control end surface milling machine, two sides of the feeding and discharging mechanism are respectively provided with a numerical control drilling and milling machine, or two sides of the feeding and discharging mechanism are respectively provided with a numerical control end surface milling machine, or one side of the feeding and discharging mechanism is provided with a numerical control drilling and milling machine, the other side of the feeding and discharging mechanism is provided with a numerical control end surface milling machine, the profile conveying line comprises a conveying frame, a plurality of conveying rollers are arranged on the conveying frame at intervals along the profile conveying direction, a conveying servo motor is arranged on the conveying frame, the conveying servo motor is connected with a conveying transmission shaft, the conveying rollers are connected with the conveying transmission shaft through conveying belts, the conveying servo motor is connected with the control system, each feeding and discharging mechanism is correspondingly provided with an auxiliary profile conveying line, the auxiliary profile conveying line is arranged side by side with the profile conveying line, and the auxiliary profile conveying line is identical in structure with the profile conveying line.
5. The efficient door and window profile processing production line according to claim 4, wherein the loading and unloading mechanism comprises two portal frames which are arranged at intervals along the profile transportation direction, the profile conveyor line passes through the two portal frames, a longitudinal guide rail and a longitudinal driving rack are arranged on the portal frames along the direction perpendicular to the profile transportation direction, a longitudinal moving seat is arranged on the longitudinal guide rail, a cross beam is arranged between the two longitudinal moving seats, a longitudinal driving servo motor is arranged on the longitudinal moving seat, the longitudinal driving servo motor is connected with a longitudinal driving gear meshed with the longitudinal driving rack, a profile grabbing and placing mechanism is arranged on the cross beam, the longitudinal driving servo motor is connected with a control system, the profile grabbing and placing mechanism comprises two grabbing and placing units which work cooperatively and an adjusting unit for adjusting the distance between the two grabbing and placing units, at least one grabbing and placing unit is arranged on the adjusting unit, the adjusting unit comprises a transverse adjusting guide rail and a transverse driving rack which are arranged on the cross beam along the profile transportation direction, the transverse driving rack is meshed with a transverse driving gear, the transverse driving gear is connected with a transverse driving servo motor, the transverse adjusting guide rail and the transverse driving servo motor are connected with the transverse driving rack, the transverse driving rack is arranged on the transverse driving rack, the adjusting seat is arranged on the vertical guide rail, the vertical driving seat is arranged on the vertical driving seat, the vertical driving seat is arranged on the vertical driving guide rail, the vertical driving seat, the vertical driving rail, and the vertical driving rail is arranged on the vertical driving rail, and on the vertical driving rail. The screw rod is connected with a screw nut sliding block arranged on the mounting seat, an air claw for grabbing and placing the profile is arranged at the lower end of the vertical moving seat, and the transverse driving servo motor, the vertical driving servo motor and the air claw are respectively connected with the control system.
6. The efficient door and window profile processing production line according to claim 5, wherein the numerical control milling and drilling machine comprises a milling machine frame, a milling clamping mechanism and a hoisting support are arranged on the milling machine frame, the milling clamping mechanism is used for clamping the profile, the upper end of the hoisting support is higher than the milling clamping mechanism, a three-translation one-rotation mechanism is arranged at the upper end of the hoisting support, the three-translation one-rotation mechanism is arranged from top to bottom, a milling machine head is arranged on the three-translation one-rotation mechanism, the milling machine head is connected with the control system, the hoisting support comprises four upright posts arranged on the milling machine frame, longitudinal beams are arranged between two adjacent upright posts, two milling cross beams are arranged between the two longitudinal beams at intervals, The drilling and milling beam is provided with a three-translation one-rotation mechanism, the three-translation one-rotation mechanism comprises an X-direction guide rail and an X-direction rack which are arranged at the upper end of the drilling and milling beam, an X-direction moving seat is arranged on the X-direction guide rail, an X-direction servo motor is arranged on the X-direction moving seat and meshed with the X-direction rack through an X-direction gear, a Z-direction mounting seat is vertically arranged on the lower end surface of the X-direction moving seat, the Z-direction mounting seat penetrates through the two drilling and milling beams, a Z-direction guide rail is vertically arranged on the Z-direction mounting seat, a Z-direction moving seat is arranged on the Z-direction guide rail, a Z-direction servo motor is arranged on the X-direction moving seat and connected with the Z-direction moving seat through a Z-direction lead screw, The Z-direction moving seat is longitudinally provided with a Y-direction guide rail, the Y-direction guide rail is provided with a Y-direction moving seat, one end of the Z-direction moving seat is provided with a Y-direction servo motor, the Y-direction servo motor is connected with the Y-direction moving seat through a Y-direction lead screw, the Y-direction moving seat is provided with a drilling and milling rotary servo motor, the drilling and milling rotary servo motor is connected with a drilling and milling speed reducer, the drilling and milling speed reducer is connected with a drilling and milling machine head mounting seat, the drilling and milling machine head mounting seat is provided with the drilling and milling machine head, the X-direction servo motor, the Z-direction servo motor, the Y-direction servo motor and the drilling and milling rotary servo motor are respectively connected with the control system, the drilling and milling clamping mechanism comprises a drilling and milling transverse guide rail and a drilling and milling adjusting rack which are arranged on the drilling and milling machine frame, The drilling and milling device comprises a transverse guide rail, a plurality of drilling and milling fixtures are arranged on the transverse guide rail, each drilling and milling fixture comprises a bottom plate, the lower end of the bottom plate is arranged on the transverse guide rail through a drilling and milling sliding block, a fixed clamping block and a movable clamping block are longitudinally arranged at the upper end of the bottom plate at intervals, the drilling and milling longitudinal guide rail is longitudinally arranged on one side of the bottom plate, the movable clamping block is arranged on the drilling and milling longitudinal guide rail, a drilling and milling clamping driving cylinder is arranged at one end of the bottom plate, the drilling and milling clamping driving cylinder is connected with the movable clamping block, a mounting plate is arranged at one end of the bottom plate, a drilling and milling adjusting servo motor is arranged on the mounting plate, the drilling and milling adjusting servo motor is connected with a drilling and milling adjusting gear meshed with a drilling and milling adjusting rack, and a drilling and milling adjusting servo motor, The drilling and milling clamping driving cylinder is respectively connected with the control system, a tool magazine is arranged on the drilling and milling machine frame, the tool magazine comprises a tool magazine guide rail longitudinally arranged on the drilling and milling machine frame, a tool magazine moving seat is arranged on the tool magazine guide rail, a tool changing driving cylinder is arranged on the drilling and milling machine frame and connected with the tool magazine moving seat, a plurality of clamping seats are transversely arranged on the tool magazine moving seat at intervals, tool bars are arranged on the clamping seats, milling cutters are arranged on the tool bars, and the tool changing driving cylinder is connected with the control system.
7. The efficient door and window profile machining production line according to claim 6, wherein the numerical control end milling machine comprises an end milling machine frame, two end milling mechanisms matched with each other are arranged on the end milling machine frame, an end milling adjusting mechanism is arranged on the end milling machine frame, one end milling mechanism is fixedly arranged on the end milling machine frame, the other end milling mechanism is arranged on the end milling adjusting mechanism, the end milling adjusting mechanism comprises an end milling adjusting guide rail and an end milling adjusting rack which are transversely arranged on the end milling machine frame, the end milling adjusting guide rail is provided with the end milling mechanism, the end milling adjusting rack is meshed with an end milling adjusting gear, the end milling adjusting gear is connected with an end milling adjusting servo motor, The end milling adjusting servo motor is arranged on the end milling mechanism, the end milling mechanism comprises an end milling base, the end milling base is arranged on an end milling machine frame or is arranged on an end milling adjusting guide rail through an end milling sliding block, an end milling clamp is arranged on the end milling base, an end milling longitudinal moving mechanism is arranged on the end milling base, one end of the end milling longitudinal moving mechanism is provided with an end milling two-translation mechanism, the other end of the end milling longitudinal moving mechanism is provided with an end milling two-translation one-rotation mechanism, the end milling two-translation mechanism and the end milling two-translation one-rotation mechanism are respectively provided with an end milling machine head, the end milling adjusting servo motor and the end milling machine head are respectively connected with the control system, the end milling longitudinal moving mechanism comprises an end milling Y-direction guide rail and an end milling Y-direction rack which are longitudinally arranged on the end milling base, the end mill Y-direction guide rail is provided with an end mill Y-direction movable seat, the end mill Y-direction movable seat is provided with an end mill Y-direction servo motor, the end mill Y-direction servo motor is meshed with an end mill Y-direction rack through an end mill Y-direction gear, the end mill Y-direction movable seat is vertically provided with a vertical beam, one end of the vertical beam is provided with an end mill two translation mechanisms, the other end of the vertical beam is provided with an end mill two translation one rotation mechanism, the end mill Y-direction servo motor is connected with the control system, the vertical beam is provided with a positioning bracket, the positioning bracket is provided with a positioning plate for detecting the distance between the two end mill mechanisms, the end mill two translation mechanisms comprise an end mill Z-direction guide rail A vertically arranged on the vertical beam, The end milling Z guide rail A is provided with an end milling Z-direction moving seat A, the vertical beam is provided with an end milling Z-direction servo motor A, the end milling Z-direction servo motor A is connected with the end milling Z-direction moving seat A through an end milling Z-direction lead screw A, the end milling Z-direction moving seat A is provided with an end milling X-direction sliding block A, the end milling X-direction sliding block A is provided with an end milling X guide rail A, the end milling X guide rail A is arranged on the end milling X-direction moving seat A, the end milling X-direction moving seat A is provided with an end milling X-direction servo motor A, the end milling X-direction servo motor A is connected with the end milling Z-direction moving seat A through an end milling X-direction lead screw A, the end milling X-direction moving seat A is vertically provided with an end milling machine head, The end milling Z-direction servo motor A and the end milling X-direction servo motor A are respectively connected with the control system, the end milling two-translation rotating mechanism comprises an end milling Z-direction guide rail B vertically arranged on a vertical beam, an end milling Z-direction moving seat B is arranged on the end milling Z-direction guide rail B, an end milling Z-direction servo motor B is arranged on the vertical beam, the end milling Z-direction servo motor B is connected with the end milling Z-direction moving seat B through an end milling Z-direction lead screw B, an end milling X-direction sliding block B is arranged on the end milling Z-direction moving seat B, an end milling X-direction guide rail B is arranged on the end milling X-direction sliding block B, an end milling X-direction servo motor B is arranged on the end milling X-direction moving seat B, The end milling X-direction servo motor B is connected with the end milling Z-direction moving seat B through an end milling X-direction lead screw B, an end milling rotary servo motor is arranged on the end milling X-direction moving seat B, the end milling rotary servo motor is connected with an end milling speed reducer, an end milling machine head is arranged on the end milling speed reducer, the end milling Z-direction servo motor B, the end milling X-direction servo motor B and the end milling rotary servo motor are respectively connected with the control system, the end milling clamp comprises an end milling main positioning plate, an end milling side positioning plate is arranged on the end milling main positioning plate, an end milling mounting plate is arranged on the end milling side positioning plate, an end milling vertical compression cylinder is vertically arranged on the end milling mounting plate, The end mill vertical compression cylinder is connected with an end mill vertical pressing plate, an end mill lateral clamping cylinder is arranged on the end mill frame and connected with an end mill pulling plate, an end mill clamping roller is vertically arranged on the end mill pulling plate, the end mill vertical compression cylinder and the end mill lateral clamping cylinder are respectively connected with the control system, the end mill machine head adopts a double-head spindle motor structure, and a disc milling cutter is arranged on the double-head spindle motor.
8. The efficient door and window profile processing method is characterized by comprising the efficient door and window profile processing production line as claimed in claim 7, and comprises the following steps of:
The sawing and feeding mechanism is used for feeding the profile, the front end of the profile is positioned in a reference way through the reference positioning plate, and the rear end of the profile is clamped by the sawing and feeding mechanical arm to be fed in a transverse feeding way; in the feeding process, marking a two-dimensional code or a middle end marking or logo marking is carried out on the side surface of the profile by using a laser according to the processing requirement; the profile enters a sawing host for sawing after the information is marked; unloading the sawed section bar through a sawing unloading mechanism; the transfer mechanism receives the profile and transfers the profile to the profile conveying line; the scanning gun on the profile conveying line scans the two-dimensional code on the profile and transmits the read information to the control system; and the section bar conveying line conveys the section bar to the upper and lower feeding mechanisms, the upper and lower feeding mechanisms convey the section bar to corresponding processing equipment for processing according to instructions, the section bar is placed on the section bar conveying line after the processing is finished, and the section bar conveying line conveys the section bar after the processing is finished.
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| CN113787346A (en) * | 2021-10-13 | 2021-12-14 | 济南凯之岳机器有限公司 | Aluminum profile milling and sawing combined machining center |
| CN113814744A (en) * | 2021-10-14 | 2021-12-21 | 济南凯之岳机器有限公司 | Drilling, milling and scribing combined machining center for door and window aluminum profiles |
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