CN202160585U - Poultry slaughtering double-temperature spraying and scalding device - Google Patents

Poultry slaughtering double-temperature spraying and scalding device Download PDF

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Publication number
CN202160585U
CN202160585U CN2011202664070U CN201120266407U CN202160585U CN 202160585 U CN202160585 U CN 202160585U CN 2011202664070 U CN2011202664070 U CN 2011202664070U CN 201120266407 U CN201120266407 U CN 201120266407U CN 202160585 U CN202160585 U CN 202160585U
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temperature
low
low temperature
duck
bird
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CN2011202664070U
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李秉和
张俊峰
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INNER MONGOLIA SAIFEIYA FOOD CO Ltd
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INNER MONGOLIA SAIFEIYA FOOD CO Ltd
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Abstract

The utility model discloses a poultry slaughtering double-temperature spraying and scalding device which comprises high and low temperature water tanks, steam warming control systems, high and low temperature water circulating water pumps, a sundry separation device, and high and low temperature spraying heads, wherein the high and low temperature water tanks are respectively connected with circulating pumps of the high and low temperature water tanks, and provided with water inlet valves and the steam warming control systems, steam heating systems are arranged outside the high and low temperature water tanks, and the high and low temperature water circulating water pumps are connected with the high and low temperature spraying heads through pipelines. The poultry slaughtering double-temperature spraying and scalding device is advanced in technology, enables the running of a poultry slaughtering production line to be smoother, and is good in effects of peeling and nail removing for duck claws and depilating for duck bodies, with the feather cleaning degree up to 98.5%, the peeling rate of duck web skin up to 99%, and the removing rate of duck web hard nails up to 97%; and the spraying and scalding device reduces the labor intensity and number of workers as well as salary expenses, shortens the processing time, improves the labor production efficiency and product quality, and increases comprehensive product prices and enterprise benefits.

Description

Bird is butchered two temperature spray ironing equipments
Technical field the utility model relates to a kind of bird killing machinery, relates to bird specifically and butchers processing enterprise and butcher the equipment of molting after bird is slaughtered in the workshop section.
It is that bird is butchered processing enterprise and butchers the visual plant of molting after bird is slaughtered in the workshop section that the background technology bird is butchered the spray ironing equipment; The technical performance of heat water-spraying's ironing equipment and effect; Not only determined the effect of molting of meat duck, affected the hair cleanliness of duck trunk, the difficulty of processing of decision later process; And influence the product quality and the grade of finished product, finally influence the business economic benefit.Bird is butchered in the process crux point and how to be thoroughly clean the returning from the fowl body of feather, pawl skin; Especially the difficulty of hard-hearted first is taken off in duck pawl and the duck pawl; This promptly is the biggest problem that bird is butchered processing, also is an important step that guarantees the quality quality of post-production, the more important thing is direct reduction labour cost; A critical process that cuts down finished cost; Especially to the processing industry of butchering of poultries such as chicken, duck, goose, the pawl skin of molting is the biggest problem of puzzlement industry always, also is the maximum problem of world's bird industry and equipment producer research.Single temperature spray ironing equipment can not guarantee that duck body and two of duck pawls soak boiling hot difficulty different at different position and different and reach simultaneously and soak boiling hot effect preferably; So must the two temperature of research spray ironing equipment; Utilize the hot water of different temperatures to soak respectively to scald the duck body and soak boiling hot difficulty different at different position and different, guarantee that two positions reach the best boiling hot effect of soaking simultaneously with these two of duck pawls.
Deficiency and the defective part of summary of the invention in order to overcome prior art; The utility model provides a bird to butcher two temperature spray ironing equipments; It is boiling hot that it not only makes feather fully soaked, and guarantees not injure again duck trunk skin, and the duck pawl is carried out the high temperature spray; Make the duck pawl obtain scalding the good result go Calusena lansium and to take off hard first easily, finally molt, the shedding of duck pawl and hard-off first obtain disposable solution in same production procedure.
For deficiency and the defective part that overcomes prior art; The utility model provides a bird to butcher two temperature spray ironing equipments; It is boiling hot that it not only makes feather fully soaked, and guarantees not injure again duck trunk skin, and the duck pawl is carried out the high temperature spray; Make the duck pawl obtain scalding the good result go Calusena lansium and to take off hard first easily, finally molt, the shedding of duck pawl and hard-off first obtain disposable solution in same production procedure.
A kind of bird is butchered two temperature spray ironing equipments; It comprises that high-low-temperature case and steam add temperature control system, high-low-temperature water circulating pump, foreign material separation equipment, high low temperature spray head; The high-low-temperature case connects high-low-temperature case circulating pump respectively; The high-low-temperature case is provided with water intaking valve, steam adds the temperature control system, and the high-low-temperature case is provided with steam-heating system outward, and the high-low-temperature water circulating pump connects high low temperature spray head through pipeline.
Said steam adds the auto temperature controlled system that the temperature control system comprises temperature measuring equipment and magnetic valve.
The unification of said high low temperature spray head array is arranged in the tunnel type casing of chain production line.
The arrangement length of said high temperature spray head is 750 millimeters.
The advantage of the utility model is: bird is butchered two temperature spray ironing equipments and is installed in and butchers on the machining production line, and through large-scale production, prove type butchered the design object that two warm production technologies that spray ironing equipments reach expectation fully; Two temperature spray ironing equipment slaughter meat ducks are butchered in use; What not only can guarantee drake feather well soaks boiling hot effect, and has obviously improved the pawl skin of duck pawl and the boiling hot effect of soaking of middle hard first, through the disposable complete hacking of molting; Guarantee to molt simultaneously the hard first of pawl skin and pawl; This butcher two temperature spray ironing equipments freezing processing one factory that plug flies inferior food processing garden per hour 4000 butcher processing line and freezing processing two factories per hour 5000 butcher and install and use 1 year on the processing line, through the use in 1 year, prove that the two spray sprays of this double temperature double control scald the bird killing machinery and innovate with technology and accomplish the end in view basically; It is advanced that bird is butchered two temperature spray ironing equipment technologies; Make the operation of bird slaughter production line smooth more, duck pawl decortication piptonychia and duck body are molted effective, and Mao Jingdu reaches 98.5%; Duck's foot skin peeling rate reaches 99%, and the hard first rate of taking off of duck's foot reaches 97%; Reduce labor strength, reduce number of workers and wage expenditure, shortened process time, improve labor productivity, improve product quality simultaneously, improve the comprehensive price of product, increase the performance of enterprises.
Description of drawings Fig. 1 is the structural representation of the utility model.
A kind of bird of the specific embodiment is butchered two temperature spray ironing equipments; It comprises that high-low-temperature case and steam add temperature control system, high-low-temperature water circulating pump 4,5, foreign material separation equipment 3, high low temperature spray head 2,1; The high-low-temperature case connects high-low-temperature case circulating pump 4,5 respectively; The high-low-temperature case is provided with water intaking valve, steam adds the temperature control system, and the high-low-temperature case is provided with steam-heating system outward, and high-low-temperature water circulating pump 4,5 connects high low temperature spray head 2,1 through pipeline.Steam adds the auto temperature controlled system that the temperature control system comprises temperature measuring equipment and magnetic valve, and high low temperature spray head 2,1 array unification is arranged in the tunnel type casing of chain production line.
Bird is butchered the development of two temperature spray ironing equipments and adopts the technical parameter of using for reference and adopting original single temperature spray ironing equipment; The two especially the most basic simple experiment of control technical data infrastest employing of high temperature spray of spraying of two temperature; Kill duck alive with single waiting, soak boiling hot different time with the hot water of different temperatures respectively with experimental trough after slaughtering drop blood, soak and scald different at different position and different duck's foot, duck body, duck wing etc. and observe the boiling hot effect of soaking of identifying each position of different time different temperatures respectively; Related datas such as record analysis temperature-time; Form the experimental data statistical analysis table, select the best techniques index, confirm the related process index of high-temperature water spray.
The experimental data statistical analysis table
Figure BDA0000078710590000031
Parameters such as the hot water flow of the single temperature spray of reference ironing equipment, nozzle height; Analyze spray order, the cross-coincidence time of high low-temperature water heating; Performance indications, the technical parameter of double temperature double control pair spraying equipments, boiler capacity are confirmed in the adjustment and the compounding practice of scalding machine simultaneously basically; The basic parameter of circulating pump, flow pressure power and temperature control parts, operating unit; Sum up the each side factor, accomplish bird and butcher the master-plan of two temperature spray ironing equipment; Original spray scalds boiler 6000 * 1100 * 500, and water circulating pump adopts the IS centrifugal water pump, and model IS100-80-160A, flow are 20~25M 3/ H lift is 12M; Newly-increased spray scalds boiler 1200 * 1100 * 4000, uses the corrosion resistant plate welding, adopts the YZ-90L clarified water pump, and flow is 8~10M 3/ H lift is 12M; Thermal source still adopts steam, utilizes motorized adjustment valve system control hot water temperature, and technology is also ripe relatively; Analyze and sum up technic index, formulate the production technology operational procedure, water at low temperature, high-temperature water temperature are confirmed as 58~62 ℃ and 70~72 ℃ respectively.58~62 ℃ of water at low temperature spray times keep spray to scald 18~20 seconds time, scald technical parameter by original spray basically and confirm; In 70~72 ℃ of 3~5 seconds of high-temperature water spray time, analyze data according to experiment statistics repeatedly and confirm.According to the spray time standard with butcher 8.5 meters speeds of service of chain per minute, the arrangement length that calculates high temperature spray head 2 is 750 millimeters, considers suitably to extend by speed governing operation.
Be installed in and butcher on the machining production line, through large-scale production, prove that bird butchers two temperature and spray the design objects that ironing equipments reach expectation fully; Make birds butcher two temperature spray ironing equipment slaughter meat ducks, what not only can guarantee drake feather well soaks boiling hot effect, and has obviously improved the pawl skin of duck pawl and the boiling hot effect of soaking of middle hard first; Through the disposable complete hacking of molting, guarantee to molt simultaneously the hard first of pawl skin and pawl, Mao Jingdu reaches 98.5%; Duck's foot skin peeling rate reaches 99%, and the hard first rate of taking off of duck's foot reaches 97%, and the following process duck pawl ratio of first-grade products reaches 95.5%; Labor productivity improves 32%, and the production quota reduces by 37%, and production cost reduces by 10.3%.
The hot water that the technological emphasis that bird is butchered two temperature spray ironing equipments are to use different temperatures has the spray of control to scald respectively to the different parts of duck body; Guarantee that duck body and duck pawl soak boiling hot complexity different at different position and different; Reach simultaneously synchronously and soak boiling hot effect preferably; Take off pawl skin and hard first and accomplish with molting once, bigger raising bird butcher the mechanization level and the production efficiency of processing, reduce working strength of workers; Obviously improve product quality; The technologies that this bird is butchered two temperature spray ironing equipments are significant improvement of bird salughtering equipment and technology, and the scale that can be widely used in birds such as chicken and duck goose is butchered on the machining production line, and the technical merit that will make the bird of China butcher processing industry is pushed ahead major step; Can butcher in the processing industry bird and promote the use of, have than broad prospect for its application.

Claims (4)

1. a bird is butchered two temperature spray ironing equipments; It is characterized in that: it comprises that high-low-temperature case and steam add temperature control system, high-low-temperature water circulating pump (4,5), foreign material separation equipment (3), high low temperature spray head (2,1); The high-low-temperature case connects high-low-temperature case water circulating pump (4,5) respectively; The high-low-temperature case is provided with water intaking valve, steam adds the temperature control system, and the high-low-temperature case is provided with steam-heating system outward, and the high-low-temperature water circulating pump connects high low temperature spray head through pipeline.
2. bird according to claim 1 is butchered two temperature spray ironing equipments, and it is characterized in that: said steam adds the auto temperature controlled system that the temperature control system comprises temperature measuring equipment and magnetic valve.
3. bird according to claim 1 is butchered two temperature spray ironing equipments, and it is characterized in that: the unification of said high low temperature spray head array is arranged in the tunnel type casing of chain production line.
4. bird according to claim 1 is butchered two temperature spray ironing equipments, and it is characterized in that: the arrangement length of said high temperature spray head is 750 millimeters.
CN2011202664070U 2011-07-26 2011-07-26 Poultry slaughtering double-temperature spraying and scalding device Expired - Lifetime CN202160585U (en)

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Application Number Priority Date Filing Date Title
CN2011202664070U CN202160585U (en) 2011-07-26 2011-07-26 Poultry slaughtering double-temperature spraying and scalding device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104430790A (en) * 2014-12-18 2015-03-25 菏泽华英禽业有限公司 Pneumatic scalding machine
CN104430791A (en) * 2014-12-18 2015-03-25 菏泽华英禽业有限公司 Spraying scalding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104430790A (en) * 2014-12-18 2015-03-25 菏泽华英禽业有限公司 Pneumatic scalding machine
CN104430791A (en) * 2014-12-18 2015-03-25 菏泽华英禽业有限公司 Spraying scalding machine

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