CN202159688U - Packaging structure for thin-film solar battery - Google Patents

Packaging structure for thin-film solar battery Download PDF

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Publication number
CN202159688U
CN202159688U CN 201120271802 CN201120271802U CN202159688U CN 202159688 U CN202159688 U CN 202159688U CN 201120271802 CN201120271802 CN 201120271802 CN 201120271802 U CN201120271802 U CN 201120271802U CN 202159688 U CN202159688 U CN 202159688U
Authority
CN
China
Prior art keywords
packaging
backboard
back panel
solar battery
thin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201120271802
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Chinese (zh)
Inventor
陈玉峰
樊丰继
邢丽芬
李兆廷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHENGDU XUSHUANG SOLAR TECHNOLOGY CO., LTD.
Original Assignee
CHENGDU TAIYISI SOLAR TECHNOLOGY Co Ltd
Tunghsu Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHENGDU TAIYISI SOLAR TECHNOLOGY Co Ltd, Tunghsu Group Co Ltd filed Critical CHENGDU TAIYISI SOLAR TECHNOLOGY Co Ltd
Priority to CN 201120271802 priority Critical patent/CN202159688U/en
Application granted granted Critical
Publication of CN202159688U publication Critical patent/CN202159688U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)

Abstract

A packaging structure for a thin-film solar battery solves the technical problem of high fragment rate caused by the reason that to-be-packaged glass is subjected to non-uniform stress in the packaging process under the influence of a lead-out conductive wire on a back electrode layer, as well as a bus bar and a drainage bar. The adopted technical scheme is that the packaging structure comprises a solar battery photovoltaic absorbing layer, a substrate baseplate of the back electrode layer, an insulating film and a packaging back panel, wherein the structural layer of the packaging back panel comprises a first back panel positioned on the upper surface of the back electrode layer of the substrate baseplate through the insulating film, and a second back panel positioned on the upper surface of the first back panel through a buffer layer. The key point of the utility model is that the double-layered packaging back panel replaces single-layered back panel glass in the prior art, so that the fragment rate during packaging of solar battery components is lowered under the premise that the packaging equipment is unchanged, the packaging yield of the solar battery components is increased from 93%-95% to 99.99%, meanwhile, the production efficiency is improved, and the production cost is saved for manufacturers.

Description

A kind of encapsulating structure of thin-film solar cells
Technical field
The utility model belongs to field of thin film solar cells, relates to a kind of encapsulating structure of thin-film solar cells, particularly a kind of encapsulating structure that encapsulates the thin-film solar cells of quality percentage by improved encapsulation backboard, raising.
Background technology
Along with the mankind's continuous development, energy resource consumption is increasing, and the total amount of traditional energy is in continuous minimizing.Solar energy most possibly substitutes traditional energy, and when solar module encapsulated, product encapsulation quality percentage had directly influenced the production cost of enterprise.
Make the field at solar cell, the technological process of using glass back plate to encapsulate is: close sheet, lamination, dress terminal box, packing is dispatched from the factory.The processing procedure of wherein closing sheet and lamination is: will have photovoltaic absorbed layer and dorsum electrode layer underlay substrate glass, close sheet and form solar module closing the sheet chamber by insulation film and encapsulation backboard; Then solar module is sent into roll squeezer or laminating machine carries out pre-packaged to assembly; Because the dorsum electrode layer of underlay substrate is provided with busbar, the drainage strip of each sub-battery and is connected to form the monoblock solar cell, therefore can form rough encapsulating face at the dorsum electrode layer upper surface.When the silica gel plate of exerting pressure of roll squeezer was exerted pressure on package assembling, rough encapsulating face can cause encapsulation backboard unbalance stress, and encapsulate on the backboard and blind crack can occur, as easy as rolling off a log fragmentation this moment.If get into autoclave afterwards again; Through vacuumize, heating and pressurizing; After the decrease temperature and pressure series of temperature acute variation; Very large crackle will occur on the back-panel glass of the solar module that obtains, finally cause solar module fragmentation rate, and the waste production cost influences production efficiency again up to more than 5%.
Summary of the invention
The utility model will solve packaged glass and influenced by draw lead and busbar and drainage strip on the dorsum electrode layer; Discontinuity causes the high technical problem of fragmentation rate in encapsulation process; A kind of encapsulating structure of improved thin film solar is provided, has replaced individual layer back-panel glass of the prior art, reduced solar module encapsulation fragmentation rate through adopting double-deck encapsulation backboard; Improved production efficiency, also practiced thrift production cost for manufacturer.
The utility model for realizing the technical scheme that goal of the invention adopts is; A kind of encapsulating structure of thin-film solar cells; Comprise the underlay substrate that has solar cell photovoltaic absorbed layer and dorsum electrode layer, insulation film and encapsulation backboard, comprise in the structure sheaf of above-mentioned encapsulation backboard: second backboard that is positioned at first backboard of underlay substrate dorsum electrode layer upper surface and is positioned at the first backboard upper surface by resilient coating by the insulation film.
The key of the utility model is to adopt double-deck encapsulation backboard to replace individual layer back-panel glass of the prior art; Under the prerequisite that does not change sealed in unit; Reduced solar module encapsulation fragmentation rate; Make the encapsulation yields of solar module be increased to 99.99%, improved production efficiency simultaneously, also practiced thrift production cost for manufacturer by 93%~95%.
Below in conjunction with accompanying drawing the utility model is elaborated.
Description of drawings
Fig. 1 represents the structural representation of the utility model.
In the accompanying drawing, 1 represents underlay substrate, 2 representative insulation films, and 3 represent first backboard, and 4 represent resilient coating, and 5 represent second backboard.
Embodiment
Referring to Fig. 1; A kind of encapsulating structure of thin-film solar cells; Comprise the underlay substrate 1 that has solar cell photovoltaic absorbed layer and dorsum electrode layer, insulation film 2 and encapsulation backboard, its key is: comprise in the structure sheaf of above-mentioned encapsulation backboard: second backboard 5 that is positioned at first backboard 3 of underlay substrate 1 dorsum electrode layer upper surface and is positioned at first backboard, 3 upper surfaces by resilient coating 4 by insulation film 2.
The material that the first above-mentioned backboard 3 adopts is common ultra-clear glasses or toughened glass.
The material that the second above-mentioned backboard 5 adopts is common ultra-clear glasses or toughened glass.
Above-mentioned resilient coating 4 is arranged on PVB or the EVA layer between first backboard 3 and second backboard 5.
The material of above-mentioned insulation film 2 is PVB or EVA.
The key of the utility model is to adopt double-deck encapsulation backboard to replace individual layer back-panel glass of the prior art; Under the prerequisite that does not change sealed in unit; Reduced solar module encapsulation fragmentation rate; Make the encapsulation yields of solar module be increased to 99.99%, improved production efficiency simultaneously, also practiced thrift production cost for manufacturer by 93%~95%.

Claims (5)

1. the encapsulating structure of a thin-film solar cells; Comprise the underlay substrate (1) that has solar cell photovoltaic absorbed layer and dorsum electrode layer, insulation film (2) and encapsulation backboard, it is characterized in that: comprise in the structure sheaf of described encapsulation backboard: second backboard (5) that is positioned at first backboard (3) of underlay substrate (1) dorsum electrode layer upper surface and is positioned at first backboard (3) upper surface by resilient coating (4) by insulation film (2).
2. the encapsulating structure of a kind of thin-film solar cells according to claim 1 is characterized in that: the material that described first backboard (3) adopts is common ultra-clear glasses or toughened glass.
3. the encapsulating structure of a kind of thin-film solar cells according to claim 1 is characterized in that: the material that described second backboard (5) adopts is common ultra-clear glasses or toughened glass or half tempered glass.
4. the encapsulating structure of a kind of thin-film solar cells according to claim 1, it is characterized in that: described resilient coating (4) is arranged on PVB or the EVA layer between first backboard (3) and second backboard (5).
5. the encapsulating structure of a kind of thin-film solar cells according to claim 1, it is characterized in that: the material of described insulation film (2) is PVB or EVA.
CN 201120271802 2011-07-28 2011-07-28 Packaging structure for thin-film solar battery Expired - Lifetime CN202159688U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201120271802 CN202159688U (en) 2011-07-28 2011-07-28 Packaging structure for thin-film solar battery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201120271802 CN202159688U (en) 2011-07-28 2011-07-28 Packaging structure for thin-film solar battery

Publications (1)

Publication Number Publication Date
CN202159688U true CN202159688U (en) 2012-03-07

Family

ID=45767314

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201120271802 Expired - Lifetime CN202159688U (en) 2011-07-28 2011-07-28 Packaging structure for thin-film solar battery

Country Status (1)

Country Link
CN (1) CN202159688U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104205622A (en) * 2012-03-30 2014-12-10 法国圣戈班玻璃厂 Photovoltaic module with cooling device
CN105489683A (en) * 2016-01-20 2016-04-13 常州亚玛顿股份有限公司 Lightweight double-glass module

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104205622A (en) * 2012-03-30 2014-12-10 法国圣戈班玻璃厂 Photovoltaic module with cooling device
CN105489683A (en) * 2016-01-20 2016-04-13 常州亚玛顿股份有限公司 Lightweight double-glass module

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GR01 Patent grant
ASS Succession or assignment of patent right

Free format text: FORMER OWNER: CHENGDU TAIYISI SOLAR TECHNOLOGY CO., LTD.

Effective date: 20140416

Owner name: CHENGDU XUSHUANG SOLAR TECHNOLOGY CO., LTD.

Free format text: FORMER OWNER: TUNGHSU GROUP CO., LTD.

Effective date: 20140416

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 050021 SHIJIAZHUANG, HEBEI PROVINCE TO: 610200 CHENGDU, SICHUAN PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20140416

Address after: 610200 Sichuan city of Chengdu province Shuangliu County West Port Economic Development Zone and two Hua Road No. 1518

Patentee after: CHENGDU XUSHUANG SOLAR TECHNOLOGY CO., LTD.

Address before: 050021 No. 94, Huitong Road, Hebei, Shijiazhuang

Patentee before: Tungsu Group Co., Ltd.

Patentee before: Chengdu Taiyisi Solar Technology Co., Ltd.

CX01 Expiry of patent term

Granted publication date: 20120307

CX01 Expiry of patent term