CN203055945U - Frame-free thin-film solar cell assembly - Google Patents

Frame-free thin-film solar cell assembly Download PDF

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Publication number
CN203055945U
CN203055945U CN 201220704821 CN201220704821U CN203055945U CN 203055945 U CN203055945 U CN 203055945U CN 201220704821 CN201220704821 CN 201220704821 CN 201220704821 U CN201220704821 U CN 201220704821U CN 203055945 U CN203055945 U CN 203055945U
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CN
China
Prior art keywords
cell assembly
solar cell
core board
frame
battery core
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Expired - Lifetime
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CN 201220704821
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Chinese (zh)
Inventor
丁宇
李毅
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Shenzhen Trony Technology Development Co Ltd
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Shenzhen Trony Technology Development Co Ltd
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Priority to CN 201220704821 priority Critical patent/CN203055945U/en
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Publication of CN203055945U publication Critical patent/CN203055945U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)

Abstract

The utility model relates to a frame-free thin-film solar cell assembly, which belongs to the field of the solar photovoltaic power generation technology. In order to prevent the water vapor from entering the cell assembly and solve the sealing problem of the cell assembly well, the utility model designs the frame-free thin-film solar cell assembly. Film removing processing is carried out on the surrounding edges of a solar cell core board; a glue membrane, a front panel and a back panel are packaged into one; and a composite membrane layer that is formed by sequential superposition of an insulated varnish film, a butyl rubber, and the glue membrane is coated between the backlight surface and the back panel of the solar cell core board. According to the utility model, the composite membrane layer is arranged at the backlight surface of the solar cell core board and the periphery of the cell assembly is coated by the butyl rubber, so that two protection layers are formed. Therefore, the provided solar cell assembly has good insulation and sealing properties and the electricity leakage can be prevented and the water vapor can be stopped from entering the inside of the cell core plate, thereby ensuring the security of the cell assembly and prolonging the service life of the cell assembly.

Description

A kind of no frame Thinfilm solar cell assembly
Technical field
The utility model relates to a kind of no frame Thinfilm solar cell assembly for BIPV, belongs to the solar photovoltaic technology field.
Background technology
No frame Thinfilm solar cell assembly is widely used in BIPV, yet technical problems such as the fail safe of photovoltaic module and edge current leakage thereof receive much concern always.
Adopt the structure of the no frame thin-film solar cells of glass packaging to be: preceding glass sheet+glued membrane+hull cell central layer+glued membrane+back-panel glass; battery component is by PVB or the high pressure sealing of EVA glued membrane hot melt; but in phenomenons such as not pressing tightly, the glued membrane adhesion strength is not enough can appear in edge usually; and in the long-term process of using of battery component; moisture can see through PVB or the EVA glued membrane penetrates into inside battery, influences the electrical property of battery.In order to prevent that steam from entering battery component, at edge's coating silica gel of battery component frame is installed.Chinese patent ZL 200920286929.X " a kind of solar module that contains butyl sealant " and ZL 201010268702.X " a kind of boundless frame solar battery component and method for packing " disclose a kind of in the hull cell central layer outside, the technical scheme that back-panel glass edge inboard coating butyl rubber seals, because the sealing of butyl rubber is better than EVA and PVB glued membrane, can effectively alleviate the electric leakage problem at battery component edge, but the butyl rubber sealed width is subjected to the restriction of size of components, can not make very wide, battery component still can infiltrate inside battery at the long-time back steam that uses, and battery component is through behind the lamination, butyl rubber width in it differs, and influences attractive in appearance.
Summary of the invention
In order to prevent that steam from entering battery component, better solve the sealing problem of battery component, the utility model has designed a kind of no frame Thinfilm solar cell assembly, the peripheral membrane removal of solar battery core board is handled, be packaged as a whole by glued membrane, header board and backboard, apply the composite film that is formed by stacking in proper order by insulation paint film, butyl rubber and glued membrane between the shady face of solar battery core board and the backboard.
Insulation paint film, butyl rubber and glued membrane in the composite film successively are coated on the shady face of solar battery core board successively.
Insulation paint film in the composite film and butyl rubber all cover the diaphragm area that has of solar battery core board, and the size of insulation paint film and butyl rubber is all less than the substrate of solar battery core board.
Between glass sheet and the back-panel glass, glued membrane coated solar battery core board, and the size of glued membrane is less than preceding glass sheet and back-panel glass before solar battery core board was encapsulated in by glued membrane.
Gap between preceding glass sheet and the back-panel glass is filled with butyl rubber.
Insulation paint film in the composite film mainly is made of organic siliconresin, superfine SiO 2 particle and the colouring agent of modification.
The beneficial effects of the utility model are: the shady face of solar battery core board is provided with composite film; this rete seals battery core board fully; form the first pipe protection layer; moreover the periphery of battery component is coated with butyl rubber; sealing forms second pipe protection, makes solar module have good insulation performance and sealing, prevents electric leakage and stops steam to enter battery core board inside; both can guarantee the fail safe of battery component, also prolong the useful life of battery component.And the controllable color of the insulation paint film in the solar battery core board shady face composite film, make battery component more attractive in appearance, meet the requirement of the aesthetics of architecture.
Description of drawings
Fig. 1: structural representation of the present utility model.
Among the figure: 1, preceding glass sheet, 2, glued membrane, 3, solar battery core board, 301, rete, 4, butyl rubber, 5, the insulation paint film, 6, back-panel glass.
Embodiment
The no frame Thinfilm solar cell assembly that present embodiment adopts mainly is made of preceding glass sheet 1, glued membrane 2, solar battery core board 3, rete 301, butyl rubber 4, insulation paint film 5 and back-panel glass 6, wherein preceding glass sheet 1 is ultrawhite toughened glass, and back-panel glass is half tempered glass.Glued membrane 2 is PVB or EVA, and solar battery core board 3 is amorphous silicon thin-film solar cell, is substrate with glass or macromolecular material.Insulation paint film 5 is the organic siliconresin of modification, by adding the superfine SiO 2 particle, has insulating properties and ageing-resistant performance, and surface toughness is good, the caking property height.
Remove the rete 301 at solar battery core board 3 edges, welding electrode is drawn band on the both positive and negative polarity of battery core board, apply insulation paint film 5 with coating machine at the shady face of solar battery core board 3, the insulation paint film covers the rete 301 of solar battery core board, form the sealing of first road, and the size of insulation paint film is less than the substrate of battery core board 3, and the thickness of insulation paint film is 1-6 μ m.After the coating with glued membrane 2, preceding glass sheet 1 and back-panel glass 6 lamination successively, electrode is drawn band and is drawn from the hole on the back-panel glass 6, the size of glued membrane 2 is less than preceding glass sheet 1 and back-panel glass 6, butyl rubber 4 is filled up at place, slit, edge in preceding glass sheet 1 and back-panel glass 6, form the sealing of second road, put into autoclave and carry out the HTHP encapsulation, form no frame Thinfilm solar cell assembly.
The boundless frame solar battery cost of the utility model design is low, has good insulation performance and sealing, can guarantee the fail safe of battery component, prevents that electric leakage and steam from entering battery component inside, and is convenient to installation and maintenance.For meeting customer need, can also in insulation paint film 5, add colouring agent, make battery component more attractive in appearance.

Claims (6)

1. no frame Thinfilm solar cell assembly, the peripheral membrane removal of solar battery core board is handled, be packaged as a whole by glued membrane, header board and backboard, it is characterized in that applying between the shady face of described solar battery core board and the backboard composite film that is formed by stacking in proper order by insulation paint film, butyl rubber and glued membrane.
2. no frame Thinfilm solar cell assembly according to claim 1 is characterized in that insulation paint film, butyl rubber and the glued membrane in the described composite film successively is coated on the shady face of solar battery core board successively.
3. no frame Thinfilm solar cell assembly according to claim 1 and 2, it is characterized in that the diaphragm area that has that insulation paint film in the described composite film and butyl rubber all cover solar battery core board, and the size of insulation paint film and butyl rubber is all less than the substrate of solar battery core board.
4. no frame Thinfilm solar cell assembly according to claim 1, it is characterized in that described solar battery core board is encapsulated between preceding glass sheet and the back-panel glass by glued membrane, glued membrane coats solar battery core board, and the size of glued membrane is less than preceding glass sheet and back-panel glass.
5. no frame Thinfilm solar cell assembly according to claim 4 is characterized in that the gap between described preceding glass sheet and the back-panel glass is filled with butyl rubber.
6. no frame Thinfilm solar cell assembly according to claim 1, the thickness that it is characterized in that the insulation paint film in the described composite film is 1 ~ 6 μ m.
CN 201220704821 2012-12-19 2012-12-19 Frame-free thin-film solar cell assembly Expired - Lifetime CN203055945U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220704821 CN203055945U (en) 2012-12-19 2012-12-19 Frame-free thin-film solar cell assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220704821 CN203055945U (en) 2012-12-19 2012-12-19 Frame-free thin-film solar cell assembly

Publications (1)

Publication Number Publication Date
CN203055945U true CN203055945U (en) 2013-07-10

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CN (1) CN203055945U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104393072A (en) * 2014-10-29 2015-03-04 湖南红太阳新能源科技有限公司 Photovoltaic assembly used for ocean buoy and preparation method of solar cell pieces thereof
CN105978467A (en) * 2016-07-13 2016-09-28 合肥中南光电有限公司 Frame-free solar cell module
CN106784095A (en) * 2017-01-10 2017-05-31 成都聚立汇信科技有限公司 A kind of rimless film photovoltaic cell component
CN109860320A (en) * 2019-01-17 2019-06-07 北京汉能光伏投资有限公司 Photovoltaic module and preparation method thereof
CN115224143A (en) * 2022-08-10 2022-10-21 苏州联诺太阳能科技有限公司 Ultralow-water-permeability photovoltaic module packaging structure and preparation method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104393072A (en) * 2014-10-29 2015-03-04 湖南红太阳新能源科技有限公司 Photovoltaic assembly used for ocean buoy and preparation method of solar cell pieces thereof
CN105978467A (en) * 2016-07-13 2016-09-28 合肥中南光电有限公司 Frame-free solar cell module
CN106784095A (en) * 2017-01-10 2017-05-31 成都聚立汇信科技有限公司 A kind of rimless film photovoltaic cell component
CN109860320A (en) * 2019-01-17 2019-06-07 北京汉能光伏投资有限公司 Photovoltaic module and preparation method thereof
CN115224143A (en) * 2022-08-10 2022-10-21 苏州联诺太阳能科技有限公司 Ultralow-water-permeability photovoltaic module packaging structure and preparation method

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CX01 Expiry of patent term

Granted publication date: 20130710

CX01 Expiry of patent term