CN202150479U - Device for processing special junction box for solar power generation device - Google Patents
Device for processing special junction box for solar power generation device Download PDFInfo
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- CN202150479U CN202150479U CN201120234645U CN201120234645U CN202150479U CN 202150479 U CN202150479 U CN 202150479U CN 201120234645 U CN201120234645 U CN 201120234645U CN 201120234645 U CN201120234645 U CN 201120234645U CN 202150479 U CN202150479 U CN 202150479U
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- junction box
- terminal
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- special junction
- processing unit
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model puts forward a device for processing a special junction box for a solar power generation device, comprising components which are connected in order as follows: a wire cutting and peeling device; a terminal crimping and waterproof terminal sheath pressed-in device; a wire and heat sink assembling device; a wire positioning support pressed-in device; and a diode assembling and tin soldering device. The device for processing the special junction box for the solar power generation device provided by the utility model specially develops a series of equipment and devices by aiming at the production of the special junction box for the solar power generation device, so as to improve operating conditions, ensure product quality and raise production efficiency.
Description
Technical field
The utility model relates to green clean energy resource field, and is particularly related to a kind of device of solar generating special junction box processing unit (plant).
Background technology
Solar energy is a kind of renewable resource, is that electric energy can energy savings with conversion of solar energy, can reduce environmental pollution again, has vast development prospect.
Device of solar generating is the one group of common device that solar energy is converted to electric energy, generally includes monocrystalline silicon, polysilicon and hull cell etc.The device of solar generating special junction box then is used to realize the interconnected of solar energy and external power source assembly, outputs to the outside with the power with device of solar generating.
In use, the device of solar generating special junction box normally is fixed on and carries out power transfer work on the solar panel.Usually, the device of solar generating special junction box generally includes base, is arranged on the connector assembly (like splicing ear, diode etc.) in the base, and the loam cake of sealing covering base and connector assembly.
Yet because the wire rod that the device of solar generating special junction box uses is processed as the corrosion resistant Halogen material of heatproof, the hardness of electric wire own is high, and difficulty of processing is big, and when not having production equipment special, handwork can't reach normalization in the past, unified batch process.And when terminal box was assembled, the precision of handwork can't guarantee.Therefore, after the operation of use production equipment special procedure, production efficiency all is able on the product quality guarantee.
The utility model content
The utility model proposes a kind of device of solar generating special junction box processing unit (plant), and to a series of equipment of the special exploitation of device of solar generating special junction box production, device improves operating condition, guarantees product quality, enhances productivity.
In order to achieve the above object, the utility model proposes a kind of device of solar generating special junction box processing unit (plant), comprises successively connecting:
Electric wire cuts off apparatus for peeling off;
Terminal is being pressed and is being reached waterproof terminal jacket press-in device;
Electric wire and heating panel apparatus for assembling;
Electric wire locating support press-in device;
Diode assembling and tin soldering equipment.
Further, said electric wire cuts off apparatus for peeling off and adopts the equipment to big line footpath, and is equipped with metal line sending roller.
Further, said terminal is being pressed and is being reached waterproof terminal jacket press-in device and adopt the pneumatic machine that is pressed into, the said pneumatic push arm that machine comprises waterproof jacket pull bar and lockable mechanism and is made up of cylinder that is pressed into.
Further, said waterproof terminal jacket is set on the said waterproof jacket pull bar, and said waterproof jacket pull bar is fixed in the said pneumatic center lock locking mechanism that is pressed into machine; Rear end insertion end subdivision; Promote push arm with exhaust hood, said waterproof terminal jacket is passed forward, because of the back end of tie rod diameter becomes big; Said waterproof terminal jacket is strutted, and is wrapped in subsequently on terminal and the electric wire.
Further, said electric wire and heating panel apparatus for assembling adopt small-sized pipelining system, and it comprises small-sized transfer station, terminal box automatic positioning equipment, the electric screwdriver controller that counts automatically.
Further, said terminal box is positioned on the small-sized transfer station of said pipelining system, forwards; To the assembling operation position, touch position switch, said terminal box automatic positioning equipment starts; Terminal box is fixed, use the top electric screwdriver this moment, carry out assembling operation; When two pieces of screws all according to after setting torsion locking, the said electric screwdriver controller that counts automatically unclamps the terminal box automatic positioning equipment, takes off product.
Further, said electric wire locating support press-in device adopts high frequency to fuse machine, and it produces high-frequency vibration simultaneously compressing, and makes storeroom molecular motion take place and produce heat energy because of vibrations, and two workpiece are combined closely, and the support after guaranteeing to compress can not come off.
Further, this device also comprises testing fixture.
Further, said testing fixture adopts the electric checking tool, comprises a plurality of spring stylus, terminal box is positioned over the inspection position after; Detection head by miniature cylinder control moves down, and spring stylus touches each electrode, and at this moment, the electrical instrument begins to detect; Through detecting, then send qualified signal like product, device lifts detection head automatically; Take out product, as detect defectively, then send the chimes of doom prompting.
When original pure handwork, the waterproof terminal jacket is pressed into, the assembling of electric wire and heating panel, electric wire locating support are pressed into etc., and operation can't normally be carried out, ununified stable operating condition, and output is extremely low, and fraction defective is bigger; And after using the device of solar generating special junction box processing unit (plant) of the utility model proposition, it is stable that production process becomes, and product is consistent, and output is greatly improved, and fraction defective descends greatly.
Description of drawings
Shown in Figure 1 is the device of solar generating special junction box processing unit (plant) structural representation of the utility model preferred embodiment.
Embodiment
In order more to understand the technology contents of the utility model, special act specific embodiment also cooperates appended graphic explanation following.
Please refer to Fig. 1, shown in Figure 1 is the device of solar generating special junction box processing unit (plant) flow chart of the utility model preferred embodiment.The utility model proposes a kind of device of solar generating special junction box processing unit (plant), comprises successively connecting:
Electric wire cuts off apparatus for peeling off 100;
Terminal is being pressed and is being reached waterproof terminal jacket press-in device 200;
Electric wire and heating panel apparatus for assembling 300;
Electric wire locating support press-in device 400;
Diode assembling and tin soldering equipment 500;
Testing fixture 600.
According to the utility model preferred embodiment; The said electric wire that carries out cuts off the equipment of apparatus for peeling off 100 employings to big line footpath; Metal line sending roller is equipped with and; Guarantee that diameter is bigger, outward by the higher halogen free wire of hardness cut off fast and accurately, the peeling operation, efficient and dimensional accuracy are guaranteed.
Further, said terminal is being pressed and is being reached waterproof terminal jacket press-in device 200 and adopt the pneumatic machine that is pressed into, the said pneumatic push arm that machine comprises waterproof jacket pull bar and lockable mechanism and is made up of cylinder that is pressed into; The said terminal that carries out is being pressed when reaching the push operation of waterproof terminal jacket, the waterproof terminal jacket is set on the said waterproof jacket pull bar, and said waterproof jacket pull bar is fixed in the said pneumatic center lock locking mechanism that is pressed into machine; Rear end insertion end subdivision; Promote push arm with exhaust hood, said waterproof terminal jacket is passed forward, because of the back end of tie rod diameter becomes big; Said waterproof terminal jacket is strutted, and is wrapped in subsequently on terminal and the electric wire.This operation is when no special equipment, and handwork almost can't be accomplished.
Further, said electric wire and the small-sized pipelining of heating panel apparatus for assembling 300 employings system, it comprises small-sized transfer station, the terminal box automatic positioning equipment; The electric screwdriver controller that counts automatically, said when carrying out electric wire and heating panel assembly operation, terminal box is positioned on the small-sized transfer station of said pipelining system, forwards; To the assembling operation position, touch position switch, said terminal box automatic positioning equipment starts; Terminal box is fixed, use the top electric screwdriver this moment, carry out assembling operation; When two pieces of screws all according to after setting torsion locking, the said electric screwdriver controller that counts automatically unclamps the terminal box automatic positioning equipment, takes off product; This flow process makes sequence of operation standard, prevents the screw omission, improves operating efficiency.
Further, said electric wire locating support press-in device 400 adopts high frequencies to fuse machine, and it produces high-frequency vibration simultaneously compressing; Make storeroom molecular motion take place and produce heat energy because of vibrations; Two workpiece are combined closely, and the support after guaranteeing to compress can not come off, and installation accuracy is high, stability is high.
Further, said testing fixture 600 adopts the electric checking tools, comprises a plurality of spring stylus, terminal box is positioned over the inspection position after, move down by the detection head of miniature cylinder control; Spring stylus touches each electrode, and at this moment, the electrical instrument begins to detect, and passes through to detect like product; Then send qualified signal, device lifts detection head automatically, takes out product, as detects defective; Then send chimes of doom, the prompting operator, therefore, electric property that can disposable comprehensive inspection product.
Through the use of above a series of equipment, make the carrying out of whole production steady ordered.After using the device of solar generating special junction box processing unit (plant) of the utility model proposition, it is stable that production process becomes, and product is consistent, and output is greatly improved, and fraction defective descends greatly.
Though oneself discloses the utility model as above with preferred embodiment, the utility model is not to be defined in this.Any those skilled in the art in spirit that does not break away from the utility model and scope, all can do various changes and modification, so the protection range of the utility model should be as the criterion with claim institute restricted portion.
Claims (9)
1. a device of solar generating special junction box processing unit (plant) is characterized in that, comprises successively connecting:
Electric wire cuts off apparatus for peeling off;
Terminal is being pressed and is being reached waterproof terminal jacket press-in device;
Electric wire and heating panel apparatus for assembling;
Electric wire locating support press-in device;
Diode assembling and tin soldering equipment.
2. device of solar generating special junction box processing unit (plant) according to claim 1 is characterized in that, said electric wire cuts off apparatus for peeling off and adopts the equipment to big line footpath, and is equipped with metal line sending roller.
3. device of solar generating special junction box processing unit (plant) according to claim 1; It is characterized in that; Said terminal is being pressed and is being reached waterproof terminal jacket press-in device and adopt the pneumatic machine that is pressed into, the said pneumatic push arm that machine comprises waterproof jacket pull bar and lockable mechanism and is made up of cylinder that is pressed into.
4. device of solar generating special junction box processing unit (plant) according to claim 3 is characterized in that, said waterproof terminal jacket is set on the said waterproof jacket pull bar; And said waterproof jacket pull bar is fixed in the said pneumatic center lock locking mechanism that is pressed into machine, rear end insertion end subdivision promotes push arm with exhaust hood; Said waterproof terminal jacket is passed forward; Because of the back end of tie rod diameter becomes big, said waterproof terminal jacket is strutted, and is wrapped in subsequently on terminal and the electric wire.
5. device of solar generating special junction box processing unit (plant) according to claim 1; It is characterized in that said electric wire and heating panel apparatus for assembling adopt small-sized pipelining system, it comprises small-sized transfer station; Terminal box automatic positioning equipment, the electric screwdriver controller that counts automatically.
6. device of solar generating special junction box processing unit (plant) according to claim 5 is characterized in that, said terminal box is positioned on the small-sized transfer station of said pipelining system; Forward, to the assembling operation position, touch position switch; Said terminal box automatic positioning equipment starts, and terminal box is fixed, and uses the top electric screwdriver this moment; Carry out assembling operation; When two pieces of screws all according to after setting torsion locking, the said electric screwdriver controller that counts automatically unclamps the terminal box automatic positioning equipment, takes off product.
7. device of solar generating special junction box processing unit (plant) according to claim 1; It is characterized in that; Said electric wire locating support press-in device adopts high frequency to fuse machine, and it produces high-frequency vibration simultaneously compressing, and makes storeroom molecular motion take place and produce heat energy because of vibrations; Two workpiece are combined closely, and the support after guaranteeing to compress can not come off.
8. device of solar generating special junction box processing unit (plant) according to claim 1 is characterized in that this device also comprises testing fixture.
9. device of solar generating special junction box processing unit (plant) according to claim 1 is characterized in that, said testing fixture adopts the electric checking tool; Comprise a plurality of spring stylus, terminal box is positioned over the inspection position after, move down by the detection head of miniature cylinder control; Spring stylus touches each electrode, and at this moment, the electrical instrument begins to detect; Through detecting, then send qualified signal like product, device lifts detection head automatically; Take out product, as detect defectively, then send the chimes of doom prompting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120234645U CN202150479U (en) | 2011-07-05 | 2011-07-05 | Device for processing special junction box for solar power generation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120234645U CN202150479U (en) | 2011-07-05 | 2011-07-05 | Device for processing special junction box for solar power generation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202150479U true CN202150479U (en) | 2012-02-22 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120234645U Expired - Fee Related CN202150479U (en) | 2011-07-05 | 2011-07-05 | Device for processing special junction box for solar power generation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202150479U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106129774A (en) * | 2016-07-22 | 2016-11-16 | 天津英赫新能源科技发展有限公司 | The rosette processing unit (plant) that a kind of device of solar generating is special |
-
2011
- 2011-07-05 CN CN201120234645U patent/CN202150479U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106129774A (en) * | 2016-07-22 | 2016-11-16 | 天津英赫新能源科技发展有限公司 | The rosette processing unit (plant) that a kind of device of solar generating is special |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120222 Termination date: 20120705 |