Bearing ring beveler folder indexable insert tip, throw away tip and lathe tool thereof
Technical field
The utility model relates to a kind of bearing ring beveler folder indexable insert tip, throw away tip and lathe tool thereof, is mainly used in that car is small-sized, middle-size and small-size, the outer chamfering of medium-and-large-sized bearing outer ring.
Background technology
Traditional bearing ring chamfer processing method is to use the welded type lathe tool, the shape that the shape of lathe tool is ground on emery wheel by operating personnel or cuts out required lathe tool by line cutting.More than said method all have following some deficiency:
What 1, each operating personnel ground whenever whenever all exists bigger difference to lathe tool shape and size lathe tool or by what line cutting was cut out, so the bearing ring chamfering size that processes is inhomogeneous.
2, must remove together with knife bar during each reconditioning lathe tool cutting edge, install again after mill is good and go back, and all need debug the lathe tool position again after each the installation, greatly reduce production efficiency like this.
3, lathe tool cutting edge parameter and the chip area size after each reconditioning all there are differences, and bearing ring chamfer quality instability that processes like this and cutting edge are easy to wearing and tearing.
The utility model content
The utility model technical problem to be solved is to overcome existing above-mentioned deficiency in the prior art, and a kind of bearing ring beveler folder indexable insert tip, throw away tip and lathe tool thereof are provided.
The utility model solves the problems of the technologies described above the technical scheme that is adopted and comprises: a kind of bearing ring beveler folder indexable insert tip, throw away tip; It is characterized in that said blade evenly is provided with four identical cutting edges with respect to blade centerline; Each cutting edge all is made up of cutting edge inclined-plane and knuckle, and blade side is interlocked by four cutting edge inclined-planes and four common inclined-planes and constituted.
Four cutting edge fronts of the utility model have chip area.
The two ends of the utility model cutting edge are respectively arranged with first angle and second angle; First angle and second angle are unequal; The projector distance of cutting edge on corresponding two common inclined-planes is respectively first projector distance and second projector distance, and first projector distance and second projector distance are unequal.
The utility model first angle and second angle are respectively 30 ° and 15 °.
The width of the utility model blade is 16 millimeters, and first projector distance is 6 millimeters, and second projector distance is 4 millimeters.
The utility model cutting edge inclined-plane and common inclined-plane are provided with equal relief angle.
The said relief angle of the utility model is 5 °~7 °.
The utility model solves the problems of the technologies described above the technical scheme that is adopted and also comprises a kind of bearing ring beveler folder indexable turning tool; It is characterized in that comprising blade, push type broach device, blade bearing and knife bar; Said blade adopts above-mentioned bearing ring beveler folder indexable insert tip, throw away tip; Blade bearing is fixed on the knife bar, pack into blade bearing and fix through the push type broach device of blade.
The utility model said cutting edge inclined-plane and common inclined-plane are provided with equal relief angle, and blade bearing is provided with ramp angle, and relief angle and ramp angle constitute total relief angle of cutter, and total relief angle of cutter is 8 °~12 °.
The said relief angle of the utility model is 6 °, and ramp angle is 5 °.
The utlity model has following advantage and effect: 1. save operating personnel's sharpening and debug time, improved production efficiency greatly; 2. blade has four cutting edges to use, and repeatedly reconditioning, has reduced production cost, has improved service life; 3. improve the quality of bearing ring chamfering.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment blade;
Fig. 2 is the vertical view of Fig. 1;
The structural representation of Fig. 3 the utility model embodiment lathe tool;
Fig. 4 is the structural representation of the utility model embodiment blade bearing;
Fig. 5 is the vertical view of Fig. 4;
Fig. 6 is the structural representation of the utility model embodiment push type broach device;
Fig. 7 is the vertical view of Fig. 6;
Fig. 8 is the application sketch map of the utility model embodiment.
The specific embodiment
Referring to Fig. 1~Fig. 8, the utility model embodiment bearing ring beveler folder indexable insert tip, throw away tip 1 need not sharpening on emery wheel, directly installs and just can use.The design feature of blade 1 comprises and is processed with four cutting edges 11 on the blade 1; Have chip area H on the cutting edge 11; Each cutting edge 11 all is made up of with knuckle R cutting edge inclined-plane 12, and blade 1 side is interlocked by four cutting edge inclined-planes 12 and four common inclined-planes 13 and constitutes, and cutting edge inclined-plane 12 and common inclined-plane 13 all are processed with the relief angle of certain angle (before above Fig. 1 being; It is the position of part to be processed; After Fig. 1 below was, relief angle was meant that the rear portion on cutting edge inclined-plane 12 and common inclined-plane 13 is all inwardly in other words to blade 1 center line G inclination certain angle) relief angle equals the included angle A of common inclined-plane 13 and blade 1 center line G), the best special case of relief angle is 6 °; Relief angle on the ramp angle J of blade bearing 4 and the blade 1 is formed total relief angle of cutter; The best special case of ramp angle J is 5 °, and promptly the best special case of total relief angle is 11 °, and total relief angle design of cutter makes cutting edge 11 slightly tilt to part to be processed; When improving working (machining) efficiency, can guarantee that again service life is longer, the appropriate scope of total relief angle of cutter is 8 °~12 °.Cutting edge 11 middle parts are equipped with knuckle R; Knuckle R cooperates with the chamfering of bearing ring 8; The two ends of cutting edge 11 are respectively arranged with first included angle B and the second angle C; The best special case of first included angle B and the second angle C is respectively 30 ° and 15 °, and the best special case of the width D of blade 1 (referring to the ultimate range up and down of Fig. 2) is 16 millimeters, and cutting edge 11 does not wait at the projector distance on corresponding two common inclined-planes 13; The first wherein long projector distance E is 6 millimeters, and the second short projector distance F is 4 millimeters.The design that first included angle B and the second angle C do not wait and the projector distance of cutting edge 11 on corresponding two common inclined-planes 13 do not wait makes the chip removal of chip area H have specific direction, helps smooth chip removal.Four identical cutting edges 11 with respect to blade 1 center line G be evenly distributed on blade 1 four angles (any cutting edge 11 around blade 1 center line G respectively half-twist, 180 °, 270 ° promptly overlaps fully with other three cutting edges 11 respectively, promptly four cutting edges 11 are symmetrical with respect to blade 1 center line G rotation).
The utility model is whole to be made up of lathe tool blade 1, push type broach device 2, housing pin 3, blade bearing 4, blade bearing connection screw 5, knife bar 6.Blade bearing 4 usefulness blade bearings connect screw 5 and are fixed on the knife bar 6, blade 1 blade bearing 4 and fixing through push type broach device 2 of packing into.
At first connecting screw 5 to blade bearing 4 usefulness blade bearings during use is connected on the knife bar 6; Then correctly pack blade 1 into and install push type broach device 2 again in the blade bearing 4 and tighten housing pin 3 at last; Whole like this connect lathe tool finishes, and next is installed to lathe tool on the lathe cutter saddle 7, debugged the position of lathe and lathe tool; Lathe tool is installed and just have been accomplished so first, chamfering that then just can machining bearing lasso 8.When 11 wearing and tearing of blade cut sword or with removing together with knife bar after blunt, as long as come loose housing pin 3,, need not to debug again and can drop into cutting turning 90 degrees in blade 1 horizontal plane, can save operating personnel's time greatly.When four cutting edges 11 all wear and tear or during with blunt can not the use; The available blade 1 of pulling down; Directly install to behind the well back blade 1 of four of reconditioning blade 1 cutting edges 11 on the blade finishing machine, reconditioning and tighten housing pin 3 on the blade bearing 4, need not to debug again and can drop into cutting fast; A slice blade can repeat repeatedly reconditioning like this, greatly reduces the consuming cost of cutter.