CN201862792U - Grooving cutter - Google Patents
Grooving cutter Download PDFInfo
- Publication number
- CN201862792U CN201862792U CN2010205622893U CN201020562289U CN201862792U CN 201862792 U CN201862792 U CN 201862792U CN 2010205622893 U CN2010205622893 U CN 2010205622893U CN 201020562289 U CN201020562289 U CN 201020562289U CN 201862792 U CN201862792 U CN 201862792U
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- cutter
- necking tool
- cutter head
- tool according
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- 238000005520 cutting process Methods 0.000 claims abstract description 8
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 6
- 239000010432 diamond Substances 0.000 claims abstract description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
- 229910000997 High-speed steel Inorganic materials 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000001138 tear Anatomy 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The utility model provides a grooving cutter, which comprises a cutter body and a cutter head connected on the cutter body, wherein the cutter head is tapered; two side faces of the cutter head are intersected at the top end of a cutter nose, so as to form a nose angle; the front cutter face of the cutter head inclines downwards from a vertex, and forms a front angle with a base face of the cutter body; the main rear cutter face of the cutter head inclines towards the inner side of the cutter body from the position of the cutter nose, and forms a main rear angle with a cutting face of the cutter; and a blade is arranged at the vertex of the cutter head. The blade of the grooving cutter is made of polycrystalline diamond material, so that the service life of the cutter is greatly increased; and groove types grooved on workpieces processed by the grooving cutter have high consistency, smooth surfaces and excellent quality; moreover, the grooving cutter also can be used for grooving linear cutting guide wheels of a plurality of machine types and all models, and has wide application range and strong practicality.
Description
Technical field
The utility model relates to cutter, relates in particular to a kind of necking tool that is applicable to the lathe grinding technology.
Background technology
Necking tool is a Digit Control Machine Tool cutter commonly used, what the producer that slots with numerically controlled lathe generally adopted at present is that " high-speed steel " cutter is slotted, " high-speed steel " cutter fluting efficient height, but also have significant disadvantages: at first high-speed steelknife is easy to wearing and tearing, and service life is very short.When especially slotting above the guide wheel of 500mm at length, high-speed steelknife is difficult to guarantee that guide wheel is gone into cutter and gone out cutter place flute profile is consistent, as with many when cutter is processed same guide wheel, tangible lapping defect can be occurred again, thereby guide wheel crudy and later stage client use can be influenced to a great extent with high-speed steelknife processing guide wheel.Moreover the guide pulley surface quality of high-speed steel processing is poor.Owing to high-speed steelknife weares and teares easily, just need very high process velocity guide wheel to be machined when processing guide wheel, but high efficiency very difficult simultaneously assurance is high-quality at once, the guide pulley surface quality is difficult to reach very bright and clean effect, and the uniformity of flute profile also is difficult to guarantee.
In order to overcome " high-speed steel " problem that cutter brought, a lot of producers that slot are to slotting with the PCD cutter, the English spelling Polycrystalline of PCD diamond, Chinese polycrystalline diamond by name, it has extraordinary wearability, can solve the existing problem of " high-speed steel " cutter, but the PCD cutter has a significant disadvantages: the PCD cutter is sharp inadequately, is difficult to guarantee crudy during the machined polyurethane guide wheel, and the fluting rear surface has a lot of residues, cause the groove left crude, processed finished products is poor.
The utility model content
The utility model provides a kind of necking tool, and it adopts the PCD material, by the special construction design, has overcome the existing deficiency of PCD necking tool in the market.
A kind of necking tool of the utility model is achieved through the following technical solutions its purpose:
A kind of necking tool wherein, comprises cutter hub and the cutter head that is connected on the cutter hub, and described cutter head is taper; Two sides of described cutter head intersect at the point of a knife top, form nose angle; The rake face of cutter head forms anterior angle by the beginning of place, summit is downward-sloping with basal plane cutter hub; The main back knife face of cutter head tilts to described cutter hub inboard from the point of a knife place, with the cutting face formation primary clearance of cutter; Blade is equipped with at place, described cutter head summit.
Above-mentioned necking tool, wherein, the summit of described cutter head is on the center line of described cutter hub basal plane.
Above-mentioned necking tool, wherein, the anterior angle of described necking tool is 10～25 degree.
Above-mentioned necking tool, wherein, the primary clearance of described necking tool is 30～50 degree.
Above-mentioned necking tool, wherein, the point of a knife place of described point of a knife sheet is a circular arc, its arc radius is 0.001～0.4 millimeter.
Above-mentioned necking tool, wherein, described nose angle is 40～120 degree.
Above-mentioned necking tool, wherein, described blade is embedded in place, described cutter head summit, and is made by carbide alloy.
Above-mentioned necking tool, wherein, described blade is made by polycrystalline diamond.
Above-mentioned necking tool, wherein, described blade lengths is 2～7 millimeters, thickness is 0.4～5 millimeter.
Above-mentioned necking tool, wherein, described cutter hub and cutter head junction offer " V " type groove, and described " V " type groove runs through the left and right sides face of described cutter hub; Described " V " type bottom land angle is 110～125 degree.
Adopt a kind of necking tool advantage of the utility model to be:
1. use a kind of necking tool processing of the utility model back product groove grooved uniformity very high, product surface fineness, " V " type trench bottom R radian of being opened is very little, has strengthened the stability of parts such as embedded thin steel wire wherein.
2. a kind of necking tool of the utility model is installed and is stablized, and its blade sharpness height has effectively avoided point of a knife to collapse the appearance of cutter situation when turning during use.
3. a kind of necking tool fluting of the utility model is effective, and is suitable for the fluting of the line cutting guide wheel of all kinds of models, uses extensively, and is practical.
Description of drawings
Fig. 1 is the side view of a kind of necking tool of the utility model;
Fig. 2 is the vertical view of a kind of necking tool of the utility model.
The specific embodiment
As depicted in figs. 1 and 2, a kind of necking tool comprises cutter hub 1 and the cutter head 2 that is connected on the cutter hub 1, described cutter head 2 is taper, two sides of described cutter head 2 intersect at the point of a knife top, and forming nose angle β is 70 degree, and the summit of described cutter head 2 is on the center line of cutter hub 1 basal plane.Be inlaid with blade 3 on the top of described cutter head 2, the vertical view of necking tool as described, shown in Figure 2, the point of a knife 9 of described blade 3 is a circular arc, the rake face 6 of described cutter head 2 forms anterior angle γ by the beginning of place, summit is downward-sloping with basal plane 5 cutter hub, make described cutter hub 1 and cutter head 2 junctions form " V " type groove 8 like this, described " V " type groove 8 runs through the left and right sides face of described cutter hub 1, and its base angle is 120 degree.The main back knife face 4 of cutter head 2 tilts to described cutter hub 1 inboard from point of a knife 9, with the cutting face 7 formation primary clearance δ of described necking tool.Described blade 3 long 6 millimeters, thick 1.6 millimeters, and made by polycrystalline diamond (PCD) material, characteristic such as PCD hardness height, compression strength height, thermal conductivity and wearability are good can obtain very high machining accuracy and working (machining) efficiency in high-speed cutting.And, adopt the blade embedding technique, after described blade 3 uses a period of time, can carry out sharpening to described blade 3, recover its cutting ability, up to going back changeable blade 3 behind the sharpening, such design has improved the adaptive capacity of cutter well, has also reduced the production cost of cutter.
Necking tool anterior angle γ among Fig. 1 is 15 degree, and primary clearance δ chooses 41 degree, and then the angle of wedge (angle that the rake face 6 of described cutter head 2 and main back knife face 4 form) is 34 degree.In Fig. 2, the nose angle β of described cutter head 2 is 70 degree, and the length of point of a knife 9 circular arcs is 0.02 millimeter.
In the turning grooving process, tool orthogonal rake directly influences the sharpness of edge, it is generally acknowledged, the cutter that anterior angle is big more is sharp more, but if anterior angle is crossed the intensity that conference reduces cutter, also may occur situations such as " collapsing cutter " corrupted sometimes, influences cutter life.And the PCD tool arc has determined the radian of " V " type trench bottom R of being opened, and directly influence embeds the stability of the parts such as thin steel wire of described " V " type trench bottom.The tool arc angle that the utility model adopted can make " V " type trench bottom R radian of the part that goes into operation very little, has strengthened the wherein stability of parts such as embedded thin steel wire so greatly.
Through practice test, add man-hour, adopt the necking tool of above-mentioned utility model, cooperate high-revolving lathe in machining polyurethane material workpiece, the rotating speed of will slotting is controlled at 800 rpms, its linear velocity can reach 900 meters per minutes, finds, in carrying out grooving process, the running of workpiece and necking tool is stable, the groove grooved uniformity height of being opened of the guide wheel of being processed, and surface smoothness height, it is sharp inadequately to have solved common PCD cutter, be difficult to guarantee crudy during the machined polyurethane guide wheel, the fluting rear surface has a lot of residues, causes the groove left crude, problems such as processed finished products difference.On service life, one is adopted the necking tool of present technique can process many guide wheels.But when a kind of other types of necking tool adapted of the utility model, and can solve the fluting problem that all model line are cut guide wheels, its scope of application is wide.
Will be appreciated that; the above embodiments are only as exemplifying and propose preferred embodiment of the present utility model; the utility model also not only is confined to this, and the various simple modifications that those skilled in the art can implement also should fall in the protection domain of the present utility model.
Claims (10)
1. a necking tool is characterized in that, comprises cutter hub and the cutter head that is connected on the cutter hub, and described cutter head is taper; Two sides of described cutter head intersect at the point of a knife top, form nose angle; The rake face of cutter head forms anterior angle by the beginning of place, summit is downward-sloping with basal plane cutter hub; The main back knife face of cutter head tilts to described cutter hub inboard from the point of a knife place, with the cutting face formation primary clearance of cutter; Blade is equipped with at place, described cutter head summit.
2. necking tool according to claim 1 is characterized in that the summit of described cutter head is on the center line of described cutter hub basal plane.
3. necking tool according to claim 1 is characterized in that, the anterior angle of described necking tool is 10～25 degree.
4. necking tool according to claim 1 is characterized in that, the primary clearance of described necking tool is 30～50 degree.
5. necking tool according to claim 1 is characterized in that, the point of a knife place of described point of a knife sheet is a circular arc, and its arc radius is 0.001～0.4 millimeter.
6. necking tool according to claim 1 is characterized in that, described nose angle is 40～120 degree.
7. necking tool according to claim 1 is characterized in that, described blade is embedded in place, described cutter head summit, and is made by carbide alloy.
8. necking tool according to claim 1 is characterized in that described blade is made by polycrystalline diamond.
9. necking tool according to claim 1 is characterized in that, described blade lengths is 2～7 millimeters, and thickness is 0.4～5 millimeter.
10. necking tool according to claim 1 is characterized in that, described cutter hub and cutter head junction offer " V " type groove, and described " V " type groove runs through the left and right sides face of described cutter hub; Described " V " type bottom land angle is 110～125 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205622893U CN201862792U (en) | 2010-10-15 | 2010-10-15 | Grooving cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205622893U CN201862792U (en) | 2010-10-15 | 2010-10-15 | Grooving cutter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201862792U true CN201862792U (en) | 2011-06-15 |
Family
ID=44133959
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205622893U Expired - Fee Related CN201862792U (en) | 2010-10-15 | 2010-10-15 | Grooving cutter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201862792U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581326A (en) * | 2012-03-22 | 2012-07-18 | 成都一通密封有限公司 | Improved polycrystalline diamond blade |
| CN102773498A (en) * | 2012-08-16 | 2012-11-14 | 保定天威英利新能源有限公司 | Method of slotting guide wheel of multiline cutting machine |
| CN103706821A (en) * | 2013-12-27 | 2014-04-09 | 无锡雨田精密工具有限公司 | Welded groove cutter for turning |
| CN103991141A (en) * | 2014-04-28 | 2014-08-20 | 阳光硅谷电子科技有限公司 | Multi-wire cutting guide wheel grooving technology based on high-speed steel knives |
| CN104816000A (en) * | 2015-04-17 | 2015-08-05 | 柳州蔚园塑料彩印包装有限责任公司 | Polyester plastic part turning tool |
| CN107486583A (en) * | 2017-09-15 | 2017-12-19 | 镇江威尔耐车轮制造有限公司 | Aluminum-alloy wheel engraving milling cutter |
| CN108789691A (en) * | 2018-07-30 | 2018-11-13 | 衡东县万泉竹业有限公司 | A kind of throwaway chopsticks rapid shaping necking tool |
-
2010
- 2010-10-15 CN CN2010205622893U patent/CN201862792U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581326A (en) * | 2012-03-22 | 2012-07-18 | 成都一通密封有限公司 | Improved polycrystalline diamond blade |
| CN102773498A (en) * | 2012-08-16 | 2012-11-14 | 保定天威英利新能源有限公司 | Method of slotting guide wheel of multiline cutting machine |
| CN102773498B (en) * | 2012-08-16 | 2015-01-07 | 保定天威英利新能源有限公司 | Method of slotting guide wheel of multiline cutting machine |
| CN103706821A (en) * | 2013-12-27 | 2014-04-09 | 无锡雨田精密工具有限公司 | Welded groove cutter for turning |
| CN103991141A (en) * | 2014-04-28 | 2014-08-20 | 阳光硅谷电子科技有限公司 | Multi-wire cutting guide wheel grooving technology based on high-speed steel knives |
| CN104816000A (en) * | 2015-04-17 | 2015-08-05 | 柳州蔚园塑料彩印包装有限责任公司 | Polyester plastic part turning tool |
| CN104816000B (en) * | 2015-04-17 | 2017-04-05 | 柳州蔚园塑料彩印包装有限责任公司 | Polyester plasticses part lathe tool |
| CN107486583A (en) * | 2017-09-15 | 2017-12-19 | 镇江威尔耐车轮制造有限公司 | Aluminum-alloy wheel engraving milling cutter |
| CN108789691A (en) * | 2018-07-30 | 2018-11-13 | 衡东县万泉竹业有限公司 | A kind of throwaway chopsticks rapid shaping necking tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110615 Termination date: 20181015 |