CN202126030U - Super-long pipeline system of special air conditioner of machine room - Google Patents

Super-long pipeline system of special air conditioner of machine room Download PDF

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Publication number
CN202126030U
CN202126030U CN2011202517809U CN201120251780U CN202126030U CN 202126030 U CN202126030 U CN 202126030U CN 2011202517809 U CN2011202517809 U CN 2011202517809U CN 201120251780 U CN201120251780 U CN 201120251780U CN 202126030 U CN202126030 U CN 202126030U
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pipeline
pipe
air
condenser
liquid pipe
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CN2011202517809U
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张保国
郎福志
李柏顺
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BEIJING TIANYUN POWER TECHNOLOGY CO LTD
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BEIJING TIANYUN POWER TECHNOLOGY CO LTD
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Abstract

The utility model discloses a super-long pipeline system of a special air conditioner of a machine room. The system consists of a condenser, an air-conditioning pipeline and an indoor machine. The air-conditioning pipeline comprises an air pipe, a liquid pipe, a back-flushing elbow, a U-shaped oil storage elbow, a one-way valve and a stop valve; the back-flushing elbow is installed on the liquid pipe at the front end of the condenser; the U-shaped oil storage elbow is uniformly installed on the vertical air pipe; the stop valve is installed at the joint of the pipeline and the indoor machine; the air pipe and the liquid pipe are pipelines with enlarged pipe diameters with relative to the primarily designed pipeline. The system can be used for reducing on-way resistance of the pipeline, guaranteeing the flow speed of refrigerants and avoiding the flash situation of the refrigerating system and the frequent occurrence of the high-voltage alarming fault of the system through enlarging the pipe diameter of the pipeline in the super-long pipeline, installing the back-flushing elbow on the liquid pipe at the front end of the condenser, properly adding refrigerating lubricant and improving degree of super-cooling; thereby, the stable operation of the equipment is guaranteed and the best refrigerating effect is achieved.

Description

A kind of special air conditioning for device room overlength pipe-line system
Technical field
The utility model relates to the special air conditioning for device room pipe-line system, relates in particular to a kind of special air conditioning for device room overlength pipe-line system.
Background technology
Air conditioner in machine room is mainly used in all kinds of key data network exchange machine rooms, for calculator room equipment provides the stable environment platform of constant temperature and humidity, is main with industries such as communication, finance, medical treatment, space flight.Special air conditioning for device room market equipment supplier is main with external import and domestic producing jointly at present, and domestic independent research and production occupation rate are on the low side.Air conditioner in machine room is a semi-finished product equipment, has only through after system pipeline connection, the Installation and Debugging stable operation, and the equipment that a cover provides building environment to ensure is just calculated complete qualified product.Drop into the domestic use course in 20 years nearly so far from the machine room air-conditioning equipment; In the middle of actual working service; The quality fault rate of equipment itself is about about 15%, safeguards that the improper equipment failure rate that causes is about about 40% and since install that grade lack of standardization causes fault rate be about 45%; This shows the importance of mounting technique standard in the middle of entire equipment.
Existing computer-room air conditioning system cold-producing medium is selected R22 for use, and the compressor major part is all at indoor set, and the high low head of length, condenser and the indoor set of system refrigerant flow velocity, connecting line is all had code requirement.
Figure BDA0000076350400000011
Satisfying above condition is the normal mounting environment.Because developing rapidly along with informatization in recent years; The demand of equipment design itself can not have been satisfied in the erecting bed of many equipment room renovations, increase-volume, project such as newly-built; Particularly the mounting distance of some air conditioner in machine room indoor set and condenser is distant because of the reason requirement of installation environment restriction now; The equipment of nearly 30%-40% is installed the standard that has all exceeded producer's design, and it is unstable to produce the air-conditioning equipment running status therefrom, and equipment failure rate is higher.
The utility model content
For solving the problem of above-mentioned existence, the purpose of the utility model is to provide a kind of special air conditioning for device room overlength pipe-line system, with the stable operation of guarantee air-conditioning equipment and good refrigeration.
In order to realize the purpose of the utility model, the technical scheme of the utility model is following:
A kind of special air conditioning for device room overlength pipe-line system comprises condenser, air-conditioning duct, indoor set, and air-conditioning duct includes tracheae, liquid pipe, recoil is curved, U type trapped fuel is curved, check valve, stop valve.
Above-mentioned recoil is curved to be installed on the liquid pipe of condenser front end.
Above-mentioned U type trapped fuel is curved evenly to be installed on the vertical tracheae.
Above-mentioned stop valve is installed in the junction of pipeline and indoor set.
In addition, tracheae and liquid pipe are the pipeline that relative original design pipeline amplified caliber.
The utility model is through taking such scheme; Suitably the replenishment system refrigeration lubrication is oily simultaneously, and increases degree of supercooling, can reduce overlength pipeline on-way resistance; Guarantee the flowing velocity of cold-producing medium; Avoid refrigeration system appearance " shwoot " phenomenon and system the fault of alarm for high voltage frequently to occur, stable to ensure air-conditioning equipment, refrigeration reaches optimum state.
Description of drawings
Fig. 1 is the structural representation of the utility model;
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the utility model is explained further details.
Referring to shown in Figure 1, condenser 1 is installed in the top of machine room than distant positions, and indoor set 2 is in machine room, and distance is far away between condenser 1 and the indoor set 2, and the centre is connected by pipeline, and pipeline is made up of tracheae 6 and liquid pipe 7.Recoil is installed on the liquid pipe 7 of condenser 1 front end bends 5, U type trapped fuel curved 8 evenly is being installed on vertical tracheae 6.In the junction of tracheae 6 and indoor set 2 check valve 4 is installed in addition, with the junction of indoor set 2 stop valve 3 is installed also at tracheae 6, liquid pipe 7, so that maintenance.It is middle with indoor set 2 that stop valve 3 is positioned at check valve 4.Wherein tracheae 6 is the pipeline that relative original design pipeline amplified caliber with liquid pipe 7.
Its specific embodiment is following:
In October, 2005, certain IDC data network company New-deployed Network machine room is after the machine room calculation of Heat Load; The refrigerating capacity that certain brand be equipped with to be installed is three of the air conditioner in machine room of 75KW, and this building, machine room place is an office building, and indoor set 2 is installed in 15 layers; Because this building does not design according to the machine room building; Therefore this machine condenser 1 can only be installed in roof platform, and its normal throw is up to 40 meters, through calculating the resistance that the middle various valves of pipeline, elbow etc. cause pipeline; The actual equivalent length of this pipeline one way reaches 60 meters, and the installation parameter of air-conditioning equipment has exceeded the technical specification of producer's regulation.
As shown in Figure 1, distance is far away between condenser 1 and the indoor set 2, and height fall reaches 40 meters, and the actual equivalent length of pipeline one way reaches 60 meters, and the equipment installation parameter has exceeded the technical specification of producer's regulation.In order to guarantee equipment stable operation, must the air conditioning pipe system of overlength be improved.Because the tracheae of overlength 6 can cause resistance excessive with liquid pipe 7, therefore, the caliber of tracheae 6 and liquid pipe 7 is strengthened.According to the design of air-conditioning equipment producer, system pipeline tracheae 6 diameters are φ 28, and liquid pipe 7 diameters are φ 22.Calculate according to technical data, the pipeline configuration is adjusted into: tracheae 6 enlarged diameter of horizontal level are φ 32, and tracheae 6 diameters of upright position are constant, and the enlarged diameter of liquid pipe 7 is φ 25.
Since the pipeline overlength, the also necessary oil return problem of considering compressor.Have part refrigeration lubrication oil during compressor operating and mix with the refrigerant gas of HTHP, be discharged in the system, if the refrigeration lubrication oil of discharging can not get back to compressor or oil return is less, compressor will cause damaging because of oil starvation.Because therefore the pipeline overlength has more refrigeration lubrication oil and stays in the middle of the pipeline of system.
To this, solution one is the additional addition that goes out refrigeration lubrication oil according to Theoretical Calculation, and measure two is in system's tracheae 6 vertical duct; Curved 8 one of every 5-7 meter ampere dress U type trapped fuel, air-flow is through out-of-date because inertia and gravity, meeting of entrained oil mist and flow separation; And deposit stream in U type trapped fuel curved 8, when accumulating to a certain degree, high pressure gas fails to be convened for lack of a quorum and promotes its upwards atomizing; Up to condenser 1, dissolve each other with condensed fluid and to get back to compressor.
The addition of refrigeration lubrication oil is: 1) according to the filling of one way pipeline actual measurement length, 2.5ml/m;
2) according to the volume filling of the curved 8 quantity summations of U type trapped fuel, the U type trapped fuel of φ 16-φ 19 curved 8 approximately adds oiling 30ml, and the U type trapped fuel of φ 22-φ 28 curved 5 is filling 45ml approximately.
In order to prevent that " shwoot " phenomenon takes place in the refrigeration system liquid pipe 7, increased the duty cycle rates of liquid refrigerant in condenser 1, thereby increased degree of supercooling.According to local environment and place; Amplify the configuration model of condenser 1, enlarge the area of dissipation of condenser 1, liquid refrigerant carried out the also corresponding increase of cold area but; So the degree of supercooling of condenser 1 outlet has also increased, and has so just prevented the generation of " shwoot " phenomenon in the refrigeration system.
Because condenser 1 is higher than indoor set 2 and reaches 40 meters; In the shutdown moment of compressor; Liquid refrigerant dynamic pressure before getting into indoor set 2 unit magnetic valves all converts static pressure suddenly to; Make liquid pipe 7 static pressures of indoor set 2 ends apparently higher than the export value of cold doubtful device 1, borrowing this pressure reduction, the liquid refrigerant in the condenser 1 springs back in the tracheae 6 of compressor.Hoard the liquid refrigerant in tracheae 6, when next compressor was opened, it met the rapid vaporized expanding of high temperature gas meeting, stops up tracheae 6, hinders the exhaust of compressor, causes that the high pressure alarm appears in compressor.Therefore, in condenser 1 tracheae 6 porch recoil is installed and bends 5, in case the fault of alarm for high voltage frequently appears in locking system.
At last,, reduce the loss of cold-producing medium,, stop valve 3 one covers have been installed in pipeline and indoor set 2 junctions for convenient later maintenance.
Equipment moves after the installation, and through detecting, the air-conditioner air outlet temperature stabilization is at the 15-17 degree; " shwoot " phenomenon does not take place in liquid pipe 7; Compressor of air conditioner operates steadily, and refrigeration has reached optimum state, and any fault that produces because of installation does not appear in air-conditioning equipment so far.
More than combine accompanying drawing that principal character, advantage and the embodiment of the utility model have been done detailed description; But the utility model is not limited to above-mentioned embodiment; In the ken that affiliated technical field those of ordinary skill is possessed; Can also under the prerequisite that does not break away from the utility model essential feature, make various variations, these variations are all comprised by the utility model.

Claims (5)

1. a special air conditioning for device room overlength pipe-line system comprises condenser, air-conditioning duct, indoor set, it is characterized in that, air-conditioning duct includes tracheae, liquid pipe, recoil is curved, U type trapped fuel is curved, check valve, stop valve.
2. a kind of special air conditioning for device room overlength pipe-line system according to claim 1 is characterized in that, said recoil is curved to be installed on the liquid pipe of condenser front end.
3. a kind of special air conditioning for device room overlength pipe-line system according to claim 1 is characterized in that, said U type trapped fuel is curved evenly to be installed on the vertical tracheae.
4. a kind of special air conditioning for device room overlength pipe-line system according to claim 1 is characterized in that said stop valve is installed in the junction of pipeline and indoor set.
5. a kind of special air conditioning for device room overlength pipe-line system according to claim 1 is characterized in that described tracheae and liquid pipe are the pipeline that relative original design pipeline amplified caliber.
CN2011202517809U 2011-07-17 2011-07-17 Super-long pipeline system of special air conditioner of machine room Expired - Lifetime CN202126030U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107560238A (en) * 2017-10-18 2018-01-09 伊马莱富(北京)制药系统有限公司 The oil return apparatus and oil return method of a kind of refrigeration system
CN108027150A (en) * 2015-10-06 2018-05-11 大金工业株式会社 Air regulator

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108027150A (en) * 2015-10-06 2018-05-11 大金工业株式会社 Air regulator
US10274208B2 (en) 2015-10-06 2019-04-30 Daikin Industries, Ltd. Air conditioner
CN110513776A (en) * 2015-10-06 2019-11-29 大金工业株式会社 Air regulator
CN108027150B (en) * 2015-10-06 2021-01-12 大金工业株式会社 Air conditioner
CN107560238A (en) * 2017-10-18 2018-01-09 伊马莱富(北京)制药系统有限公司 The oil return apparatus and oil return method of a kind of refrigeration system
CN107560238B (en) * 2017-10-18 2023-07-04 伊马莱富(北京)制药系统有限公司 Oil return device and oil return method of refrigeration system

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Granted publication date: 20120125