CN202116636U - Normal-temperature metal ion flash melting surface coating device - Google Patents
Normal-temperature metal ion flash melting surface coating device Download PDFInfo
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- CN202116636U CN202116636U CN201120010621XU CN201120010621U CN202116636U CN 202116636 U CN202116636 U CN 202116636U CN 201120010621X U CN201120010621X U CN 201120010621XU CN 201120010621 U CN201120010621 U CN 201120010621U CN 202116636 U CN202116636 U CN 202116636U
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- normal temperature
- metal ion
- ion
- flash
- coating device
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- 239000011248 coating agent Substances 0.000 title claims abstract description 35
- 238000000576 coating method Methods 0.000 title claims abstract description 35
- 229910021645 metal ion Inorganic materials 0.000 title claims abstract description 21
- 230000008018 melting Effects 0.000 title abstract 4
- 238000002844 melting Methods 0.000 title abstract 4
- 229910052751 metal Inorganic materials 0.000 claims abstract description 36
- 239000002184 metal Substances 0.000 claims abstract description 36
- 239000007921 spray Substances 0.000 claims abstract description 16
- 238000007747 plating Methods 0.000 claims description 27
- 238000010891 electric arc Methods 0.000 claims description 16
- 238000006243 chemical reaction Methods 0.000 claims description 10
- 239000010410 layer Substances 0.000 claims description 6
- 239000011247 coating layer Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 9
- 230000009467 reduction Effects 0.000 abstract description 5
- 238000004134 energy conservation Methods 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract description 3
- 230000010354 integration Effects 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 10
- 239000002585 base Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 2
- 230000002421 anti-septic effect Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
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- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
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- 238000003860 storage Methods 0.000 description 2
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- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
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- 238000003912 environmental pollution Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000010285 flame spraying Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 239000003317 industrial substance Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
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- Coating By Spraying Or Casting (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model relates to a normal-temperature metal ion flash melting surface coating device, which comprises a power system, a control system, a high-speed wire conveying system, a high-frequency arc system and a compressed air supply system. The control system serving as a microcomputer control portion of the surface coating device is connected with the power system and used for control integration of operation of the surface coating device; the high-speed wire conveying system is connected with the control system and used for conveying metal ion wires; the high-frequency arc system is connected with the high-speed wire conveying system and used for converting the metal ion wires into one or various metal objects in mixture ion liquefaction after high-frequency arcing; and the compressed air supply system is connected with the high-frequency arc system and used for conveying the metal objects in ion liquefaction to a melting spray gun in flash, so that the metal objects are sprayed to the surface of an objected to be coated after effective adjustment. By the aid of precision match of all components, the normal-temperature metal ion flash melting surface coating device is compact in structure and extremely high in energy utilization rate generally reaching 85% by means of normal-temperature technology, and really achieves the effects of environmental protection, energy conservation, consumption reduction, emission reduction and the like.
Description
Technical field
The utility model relates to a kind of surfaces coated plating appts, particularly relates to a kind of normal temperature metal ion flash melt surface coater.
Background technology
Traditional metal chemical plating, spraying technology need a large amount of investments to remove to build production line; The construction area of mill site is big; Comprise major equipments such as sour pond, alkali pond, plating tank, sanding and polishing and environment protection treating; Can produce hazardous and noxious substances (is main with industrial chemicals) such as waste water, waste gas, noise and solid waste, influence the healthy of employee, also pollution of ecological environment.Usually need pretreatment technology such as high temperature pickling, alkali cleaning or thermo-chemical treatment.Time-consuming, effort, take material, water wasting, expense electric, and efficient is low.Suitable not large-scale buildings, the site operation of structures.Can not alternatively plate, mix and electroplate.Some technology is acidproof not alkaline-resisting, or alkaline-resisting not acidproof.Coating often thickness differs, or coating surface micropore occurs easily and makes plated body spare oxidation corrosion.
The surfaces coated plating appts is very extensive by the object of coating, is applied to buildings, storage tank farm, bridge, head tower, boats and ships, vehicle, furniture, household electrical appliances, pillar steelframe, military equipment, motorway and public transit facility etc.But the present employed equipment claimed of surperficial coating is carried out under non-normal temperature; The energy utilization rate of common metal material flame plating has only 13%; And this equipment claimed is used oxygen, acetylene gas or other combustion gas; Energy expenditure is high, and the loss ratio of time, manpower, raw material, auxiliary material, the electricity charge, water rate is higher.
Summary of the invention
The purpose of the utility model is, a kind of novel normal temperature metal ion flash melt surface coater is provided, and this device is through the precision-fit of each assembly, compact construction; Utilize the normal temperature technology, belong to independent mobile equipment, the equipment energy utilization rate is very high; Generally can reach 85%, energy-saving effect is very outstanding, and this equipment does not use oxygen, acetylene gas and any combustion gas; Energy expenditure can reduce more than 50%, uses 220V～380V power supply, is fit to any construction environment restriction; Reach energy-conservation, reduction of discharging, constant temperature, adaptable effect, keep the cleaning, comfortable of construction environment, improved Working environment greatly.
The purpose of the utility model and to solve its technical problem be that technical scheme below adopting realizes.A kind of normal temperature metal ion flash melt surface coater according to the utility model proposes comprises: power-supply system; System, the microcomputerized control part for the surfaces coated plating appts connects above-mentioned power-supply system, and the work operation control that is used for the surfaces coated plating appts is integrated; At a high speed defeated wire system connects above-mentioned system, is used for transferring metal ion wire rod; The hf electric arc system connects the defeated wire system of above-mentioned high speed, is used for the metal object that is converted into one or more mixtinite ionic liquefaction states behind the metals ion wire rod hf electric arc; And compressed-air supply system, connect above-mentioned hf electric arc system, be used for the metal object flash of ionic liquefaction shape is transported to flame spray gun, effectively regulate the back flash through flame spray gun and be ejected into by on the coating body surface.
According to the surfaces coated plating appts of the utility model embodiment, said hf electric arc system has the metals ion high frequency reaction chamber that crosses, and this metals ion high frequency reaction chamber inside that crosses has a positive electrode terminal and a negative electrode terminal.
According to the surfaces coated plating appts of the utility model embodiment, said compressed-air supply system is the assembly of compressor and air lead.
Surfaces coated plating appts according to the utility model embodiment; Also comprise: a self-adaptation normal temperature system; Comprise: with the normal temperature of metals ion, coating bed thickness signal acquisition module, and normal temperature, coating layer thickness control execution module; Said ambient temperature signal acquisition module links to each other with self-adaptation normal temperature control module through the ambient temperature signal processing module, and self-adaptation normal temperature control module acts on the wave that produces on the coated layer through normal temperature control execution module.
Surfaces coated plating appts according to the utility model embodiment; Said self-adaptation normal temperature control module comprises: the rule base that links to each other with temperature, coating bed thickness signal processing module; The knowledge base that links to each other with the rule bases such as specific surface area of the time of flame spray gun adjustment angle, coating moment and coating, and the self-adaptation arithmetic element that links to each other with knowledge base.
By technique scheme, the advantage that the utility model normal temperature metal ion flash melt surface coater has:
1. the precision-fit of this device through each assembly, compact construction utilizes the normal temperature technology, and the equipment energy utilization rate is very high, generally can reach 85%, and energy-saving effect is very outstanding, really can reach effects such as environmental protection, energy-conservation, consumption reduction, reduction of discharging;
2. this facility investment is few, and income is fast, and the coating cost is low, and facility investment such as is merely at 1/4th of spraying equipment, and total coating cost is merely 1/10th of wire flame spraying;
3. production efficiency is high, is example to be coated with zinc-plated metal, when electric current is 200A, per hour can reach 25Kg, improves 4～6 times than the spraying of metallic substance thermal-flame;
4. owing to be the normal temperature device; Do not improve workpiece temperature, avoid high temperature that plating piece is produced deformation effect, need not use under the situation of noble metal and valuable primer; Can reach very high bonding strength; Generally can reach more than the 20Mpa, its bonding strength is 2.5～5 times of thermal-flame sprayed coating, 5～8 times of chemical plating.
Description of drawings
Fig. 1 is the structure composition diagram of the utility model surfaces coated plating appts.
Fig. 2 is the one-piece construction figure of the utility model surfaces coated plating appts.
Fig. 3 is the body interior structure iron of the utility model surfaces coated plating appts.
10: power-supply system 20: system
30: at a high speed defeated wire system 40: hf electric arc system
41: the metals ion high frequency reaction chamber 42 that crosses: positive electrode terminal
43: negative electrode terminal 50: compressed-air supply system
51: air lead 60: flame spray gun
Embodiment
See also shown in Fig. 1-3; The normal temperature metal ion flash melt surface coater of the utility model mainly comprises: power-supply system 10, system 20, at a high speed defeated wire system 30, hf electric arc system 40, compressed-air supply system 50 and flame spray gun 60 are formed.This power-supply system 10 is to utilize modern power electronics technology, and the time ratio that the trip switch pipe turns on and off is kept a kind of power supply of regulated output voltage, generally by pulse-width modulation (PWM) control IC and MOSFET formation.As shown in Figure 2, power-supply system 10 is positioned at the lower end right positions of main frame front panel, mainly is the needed power current energy of novel normal-temperature metals ion flash melt surface coater is supplied with each using electricity system through system 20.
At a high speed defeated wire system 30 is meant a kind of high speed frequency conversion drive phonomoter; Be positioned at the medium position of main frame; Be connected with system 20, the metals ion that transferring metal ion wire rod is delivered to Arc System 40 to the metals ion wire rod that acts on normal temperature metal ion flash melt surface coater crosses in the high frequency reaction chamber 41.This metals ion high frequency reaction chamber 41 that crosses is meant that the metals ion wire rod is joined and (for example: metals ion wire rods such as zinc and aluminium, zinc and zinc, aluminium and aluminium) converges; Directly acted on down by positive and negative high-frequency electrode, the whole close-coupled process that produces electric arc reaction is all in the place of this completion.
Hf electric arc system 40 is the component parts with high frequency sinusoid electric current generation physical reaction; Be connected with at a high speed defeated wire system 30; Position between system 20 and flame spray gun 60; Being connected with flame spray gun 60, mainly is to utilize fusion under the effect of high frequency sinusoid electric current to the metals ion wire rod that transports from the high speed variable frequency drive motors.
Compressed-air supply system 50 is assistant systems; It is the assembly of air and air lead 51; Be connected with hf electric arc system 40; Act on the liquefaction shape metal object behind the hf electric arc of the special-purpose metal ion wire rod of normal temperature metal ion flash melt surface coater, flash is transported to flame spray gun 60.Flame spray gun 60 is terminal systems of suite of equipment, is connected with compressed-air supply system 50, acts on the liquefaction shape metal object that transports through compressed-air supply system 50, is ejected into by on the coating body surface through effectively regulating flash.
To the beginning, the operating process of whole " novel normal-temperature metals ion flash melt surface coater " is all accomplished.Can prepare the bonding strength height (50～100MPa), the high-quality coated layer of porosity extremely low (≤1.5%), and obtain good effect.
The normal temperature metal ion flash melt surface coater of the utility model; Also can comprise a self-adaptation normal temperature system in addition; This system comprises: with the normal temperature of metals ion, coating bed thickness signal acquisition module, and normal temperature, coating layer thickness control execution module; Said ambient temperature signal acquisition module links to each other with self-adaptation normal temperature control module through the ambient temperature signal processing module, and self-adaptation normal temperature control module acts on the wave that produces on the coated layer through normal temperature control execution module; This self-adaptation normal temperature control module comprises the rule base that links to each other with temperature, coating bed thickness signal processing module; The knowledge base that links to each other with the rule bases such as specific surface area of the time of flame spray gun adjustment angle, coating moment and coating, and the self-adaptation arithmetic element that links to each other with knowledge base.
As shown in Figure 3; The surfaces coated plating appts of the utility model embodiment; Utilize two metals ion wire rods of sending to continuously hf electric arc to come the deposite metal; The metal atomization that the air-flow flash that produces through the high speed variable frequency drive motors dissolves; And quicken to make them to be ejected into the technology that is formed coated layer by the coating thing to the metals ion of atomizing, all be under the state of normal temperature, to be molten to oxidized metal ion wire rod flash by the needed coated layer of coating article surface, integrated completion through flame spray gun 60.Also can be designed to independently annex to the line of metals ion wire rod wheel rumble and flame spray gun, keep novel normal-temperature metals ion flash melt surface coater service efficiency constant, guarantee the coating effect according to Working environment.
Have following advantage:
Control accuracy during by coating object static state and operating conditions is high, and normal temperature, coating bed thickness are convenient to control; Normal temperature and coating bed thickness stage have added parameter adaptive control, greatly reduce the difficulty of use; Can effectively suppress the influence of large time delay, also object parameters being changed has stronger adaptive faculty, has stronger stability, can further improve the coating quality.
The surfaces coated plating appts of the utility model embodiment; With low temperature, low-carbon (LC), environmental protection, energy-conservation, not contain attraction such as flammable and explosive substance be main, little, in light weight with volume, be connected firmly, advantages such as convenient transportation are auxilliary, and the construction period is short; Do not receive the restriction of the device space; Through the simple operation training, need only free-handly construct, thereby to by the coating object being zero injury.This device does not cause any harm to human body skin by the construction of normal running program; Particularly can say so unique to the application of the large, medium and small type object of any form of static state; Be particularly suitable in sealed vessels such as Chuan Cang, oil depot and closed environment, constructing; Make that other similar Technology is too far behind to catch up, the undisputed environment-friendly energy-saving metals ion coating supplementary material that outshines others in the modern normal temperature coating engineering of real genus is the innovative technology of an innovation.
The utility model can be widely used in buildings, storage tank farm, bridge, head tower, boats and ships, vehicle, furniture, household electrical appliances, pillar steelframe, military equipment, motorway and public transit facility etc.This device not only can improve antiseptic and rustproof property and weather resistance, and can be once crosses problems such as solving the arrangement that is coated with plating piece, environmental pollution, construction quality, can not produced any influence to being coated with plating piece, and is safe and reliable.No matter be operation under water; Or construction under the hot weather environment, can both operate freely, this device all is that site operation provides the feasibility of filling part; Be conventional process techniques such as alternative chemical plating, spraying; Than Technologies such as traditional chemical plating, spraying antirust, antiseptic power is high more than 6 times, and can prevent that salt damage and acid rain from corroding, once coating; Antirust, rot-resistant was valid up to 15～20 years, and its outstanding feature is high-quality, efficient, economy, less energy-consumption, with low cost, safe and reliable etc.Antirust, anticorrosion industry is produced greatest benifit, is to have opened up field service frontier such as anticorrosion, antirust, embedding decoration.This device maintains the leading position at home, and the occupation rate prediction in market is minimum about 30%～50%.
The above; It only is the preferred embodiment of the utility model; Be not that the utility model is done any pro forma restriction; So every the utility model technical scheme content that do not break away from, to any simple modification, equivalent variations and modification that above embodiment did, all still belong in the scope of the utility model technical scheme according to the technical spirit of the utility model.
Claims (4)
1. normal temperature metal ion flash melt surface coater is characterized in that it comprises:
Power-supply system;
System, the microcomputerized control part for the surfaces coated plating appts connects above-mentioned power-supply system, and the work operation control that is used for the surfaces coated plating appts is integrated;
At a high speed defeated wire system connects above-mentioned system, is used for transferring metal ion wire rod;
The hf electric arc system connects the defeated wire system of above-mentioned high speed, is used for the metal object that is converted into one or more mixtinite ionic liquefaction states behind the metals ion wire rod hf electric arc; And
Compressed-air supply system connects above-mentioned hf electric arc system, is used for the metal object flash of ionic liquefaction shape is transported to flame spray gun, effectively regulates the back flash through flame spray gun and is ejected into by on the coating body surface.
2. surfaces coated plating appts according to claim 1 is characterized in that: said hf electric arc system has the metals ion high frequency reaction chamber that crosses, and this metals ion high frequency reaction chamber inside that crosses has a positive electrode terminal and a negative electrode terminal.
3. surfaces coated plating appts according to claim 1 is characterized in that: said compressed-air supply system is the assembly of compressor and air lead.
4. surfaces coated plating appts according to claim 1; It is characterized in that it also comprises: a self-adaptation normal temperature system; Comprise: with the normal temperature of metals ion, coating bed thickness signal acquisition module, and normal temperature, coating layer thickness control execution module; Said ambient temperature signal acquisition module links to each other with self-adaptation normal temperature control module through the ambient temperature signal processing module, and self-adaptation normal temperature control module acts on the wave that produces on the coated layer through normal temperature control execution module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120010621XU CN202116636U (en) | 2011-01-14 | 2011-01-14 | Normal-temperature metal ion flash melting surface coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120010621XU CN202116636U (en) | 2011-01-14 | 2011-01-14 | Normal-temperature metal ion flash melting surface coating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202116636U true CN202116636U (en) | 2012-01-18 |
Family
ID=45457717
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120010621XU Expired - Fee Related CN202116636U (en) | 2011-01-14 | 2011-01-14 | Normal-temperature metal ion flash melting surface coating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202116636U (en) |
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2011
- 2011-01-14 CN CN201120010621XU patent/CN202116636U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: LI MENGHUI Free format text: FORMER OWNER: GUANGZHOU SHENGYUE ENVIRONMENTAL PROTECTION TECHNOLOGY CO., LTD. Effective date: 20140714 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 510010 GUANGZHOU, GUANGDONG PROVINCE TO: 510120 GUANGZHOU, GUANGDONG PROVINCE |
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| TR01 | Transfer of patent right |
Effective date of registration: 20140714 Address after: 510120 Guangdong province Yuexiu District Yide road Guangzhou City Dong Shan Street No. four 2 floor Patentee after: Li Menghui Address before: 510010, Guangzhou, Guangdong province Yuexiu District martyrs Road 102, two north, 1906 rooms Patentee before: Guangzhou Shengyue Environmental Protection Technology Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120118 Termination date: 20200114 |
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| CF01 | Termination of patent right due to non-payment of annual fee |