CN202116415U - Sludge drying equipment using landfill methane generating waste heat - Google Patents

Sludge drying equipment using landfill methane generating waste heat Download PDF

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Publication number
CN202116415U
CN202116415U CN2011202047184U CN201120204718U CN202116415U CN 202116415 U CN202116415 U CN 202116415U CN 2011202047184 U CN2011202047184 U CN 2011202047184U CN 201120204718 U CN201120204718 U CN 201120204718U CN 202116415 U CN202116415 U CN 202116415U
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China
Prior art keywords
mummification storehouse
outlet
mummification
stirring
hollow
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Expired - Lifetime
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CN2011202047184U
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薛强
胡竹云
李先旺
李江山
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Wuhan Institute of Rock and Soil Mechanics of CAS
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Wuhan Institute of Rock and Soil Mechanics of CAS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Treatment Of Sludge (AREA)

Abstract

Sludge drying equipment using landfill methane generating waste heat belongs to environmental protection equipment and adopts the waste heat of condensed water, flue gas, waste water and the like of a landfill methane generator set. A hollow stirrer in the sludge drying equipment is used for heating and drying sludge entering the equipment, the condensed water of the generator set can also be recycled, and the discharge temperature of the flue gas and the waste water is reduced. Vacuum heat pipes are arranged on the outer walls of a stirring drying bin and a spindle and in a conveying drying bin, a low-grade heat source in the stirring drying bin is recycled again, the sludge is dried again in the conveying drying bin, and secondary utilization of the landfill methane generating waste heat is realized. The sludge drying equipment has the advantages of reasonable structure, high waste heat utilization efficiency, fine sludge drying effect, high continuous operational capability and the like.

Description

A kind of garbage loading embeading marsh gas power generation residual heat to dry sludge equipment
Affiliated field
A kind of garbage loading embeading marsh gas power generation residual heat to dry sludge equipment that the utility model relates to belongs to the environmental protection equipment class.
Background technology
Along with the municipal sewage treatment Facilities Construction progressively raise speed with the sewage centralized treatment rate improve the sharp increase of sludge of sewage treatment plants generation day by day.According to relevant prediction, China's municipal effluent amount also has in next two decades and increases substantially, and quantity of wastewater effluent will reach 440 * 10 in 2010 8m 3/ d; The year two thousand twenty quantity of wastewater effluent reaches 536 * 10 8m 3/ d; Sludge quantity accounts for 0.3%~0.5% (volume) of sewage quantity usually or is about 1%~2% (quality) of sewage load.And if sewage is carried out advanced treatment again, sludge quantity also can increase by 0.5~1 times.At present wastewater treatment in China amount and processing rate not high (4.5%), and annual about 9,000,000 t of mud that discharge in municipal sewage plant, but also with the speed increment in every year about 10%.
A large amount of undressed mud is stacked arbitrarily and discharging has caused new pollution to environment, and its treatment and disposal expense is suitable with the WWT expense usually.Thereby how that output is huge, the mud of complicated component after the science processing, makes its innoxious, resource utilization, and having become China and even whole world environment circle is one of focus of paying close attention to deeply.The traditional sludge treatment of China disposes that initial cost is big, load is low, security requirement is high, problems such as the operational management difficulty is big, service experience shortage, so cause the idleness of equipment, waste is very big.There is great quantity of small sewage work in China, and its mud overwhelming majority fails properly to be disposed, and sludge disposal has become sewage work's design, necessary top-priority important step in service.Sludge treatment is not only China with disposal and is the technological challenge that the world faces.
The biogas production device has appearred in China in about 20~thirties of last century; In recent decades; The biogas fermentation technology has been widely used in to be handled the various organic wastes among agricultural, industry and the human lives and produces biogas, for human being's production and life provide abundant renewable energy source.To the end of the year 2005, built in China becomes all kinds of big-and-middle-sized biogas engineerings 3764 places, and total pond holds 1,720,000 m 3, year 1.2 hundred million tons of wastes of processing are produced biogas 3.4 hundred million m per year 3, utilize marsh gas power generation 4,000 ten thousand kwh, air feed 1,380,000 families.The biogas engineering operation quantity of wherein handling agricultural wastes is 3556 places, and total pond holds 1,000,000 m 3, 8710 tons of offal treatment amounts are produced biogas 2.3 hundred million m per year 3, nearly 1,320,000 families of air feed number of users.
There is the waste heat of multiple grade in China's marsh gas power generation, and each recycling mode and equipment shortcoming very also.Three kinds of the UTILIZATION OF VESIDUAL HEAT IN of engine exhaust, the 1. waste heat of engine exhaust → produce steam → hot digestion device through waste heat boiler; 2. the waste heat of engine exhaust → produce hot water → hot digestion device through interchanger; 3. the waste heat of engine exhaust → through waste gas absorption cold and hot water water-heater → be used for air-conditioning system; UTILIZATION OF VESIDUAL HEAT IN in the engine cooling water, waste heat in the engine cooling water → produce hot water with the hot digestion device through interchanger.
Yet in the design of numerous UTILIZATION OF VESIDUAL HEAT IN, the recovery of thermal source mainly utilizes generates electricity with heating steam again or adds thermal water source or gas heating, and UTILIZATION OF VESIDUAL HEAT IN efficient is not high, and Application Areas is extremely limited to, and it is made slow progress in the utilization of low-grade heat source.Severe situation in conjunction with the sewage sludge harmlessness processing; The thermal transition that development adapts to various grades utilizes equipment; With garbage loading embeading marsh gas power generation waste heat high efficiente callback dewatered sludge, promote the quick drying and other treatment of mud, the waste heat recovery dewatered sludge is one of important channel of sewage sludge harmlessness processing.
Summary of the invention
To the problems referred to above, the purpose of the utility model is to provide a kind of garbage loading embeading marsh gas power generation residual heat to dry sludge equipment, adopts vacuum heat-pipe to realize the low-grade heat source recycling, and mud is implemented the secondary mummification, improves UTILIZATION OF VESIDUAL HEAT IN efficient.To achieve these goals, its technical solution is:
A kind of garbage loading embeading marsh gas power generation residual heat to dry sludge equipment comprises generator system.Described dewatered sludge equipment is by stirring mummification storehouse 2, conveying mummification storehouse 7, phonomoter 1, hollow whisking appliance 4 and carrying unit 8 to form; Carry 7 sealings of mummification storehouse to be connected the below of stirring mummification storehouse 2; And the outlet of stirring mummification storehouse 2 is positioned at carries 7 inside, mummification storehouse; Mud is carried unit 8 to be arranged on and is carried 7 inside, mummification storehouse; Mud carries unit 8 to be made up of upper conveyor belt and lower conveyor belt; Upper conveyor belt is in the outlet of stirring mummification storehouse 2 and carry between the outlet in mummification storehouse 7, and lower conveyor belt is below the outlet of stirring mummification storehouse 2 and between carrying above the outlet in mummification storehouse 7, and hollow whisking appliance 5 is made up of quill shaft and hollow propeller blade and is run through and is arranged on stirring 2 inside, mummification storehouse; Offer spiral slot on the quill shaft; The propeller blade correspondence of hollow is fixedly connected on the spiral slot, and an end of hollow whisking appliance 5 is connected with the axle of phonomoter 1 on being fixed on support 7 through shaft coupling, and the inwall in stirring mummification storehouse 2 is provided with the spindle 3 that the propeller blade profile with hollow is complementary; Be set with equally distributed vacuum heat-pipe on the outer wall of spindle 3; Be set with equally distributed vacuum heat-pipe on the outer wall in stirring mummification storehouse, upper conveyor belt and lower conveyor belt inside all are set with equally distributed vacuum heat-pipe, and the water outlet of the condensing coil of said power unit, exhanst gas outlet and wastewater outlet arrive the import of hollow whisking appliance 6 respectively through pipe connection through valve; The outlet of hollow whisking appliance 6 connects water of condensation water discharge valve, flue gas exhaust valve and waste water water discharge valve respectively by pipeline; The top in stirring mummification storehouse 2 is provided with pneumatic outlet and is provided with pneumatic outlet with the sidewall of carrying mummification storehouse 7, and the pneumatic outlet on stirring mummification storehouse 2 and the conveying mummification storehouse 7 is through the gas feed of pipe connection vacuum fan 9, and the pneumatic outlet of vacuum fan 9 is through pipe connection condensing surface 10; The liquid exit of condensing surface 10 connects the water of condensation collection container, and the pneumatic outlet of condensing surface 10 connects gas-cleaning installation.Described power unit is a garbage loading embeading marsh gas power generation unit.
The gas outlet that stirs mummification storehouse 2 is provided with sensor groups 5, and sensor groups 5 is made up of TP, humidity sensor, pressure transmitter and flow sensor.
Owing to adopted above technical scheme; A kind of garbage loading embeading marsh gas power generation residual heat to dry sludge equipment of the utility model can heat drying and other treatment through the hollow whisking appliance to the mud that gets into this equipment with waste heats such as garbage loading embeading biogas generator unit water of condensation, flue gas and waste water respectively as required; Also can the water of condensation of power unit be carried out recycle, reduce flue gas and discharge of wastewater temperature; Vacuum heat-pipe is set on the outer wall of stirring mummification storehouse outer wall and spindle and in carrying the mummification storehouse, vacuum heat-pipe is set; With stir that low-grade heat source in the mummification storehouse is recycled once more and in carrying the mummification storehouse dewatered sludge once more, realized second stage employ to garbage loading embeading marsh gas power generation waste heat.Simultaneously, adopt the hollow propeller blade and in stirring the mummification storehouse, be provided be fixedly installed on the hollow stir shaft on the spindle that matches of hollow propeller blade profile, increased the sludge drying evaporation area.Be compressed into thin layer through being arranged on the mud of carrying the inner conveying unit in mummification storehouse will stir after the mummification in mummification storehouse; What increased mud is carrying the inner mummification evaporation area in mummification storehouse; Shortened the whole drying time of mud; The mud after the mummification carries out mummification once more in the mummification storehouse to stirring through being arranged on the inner vacuum heat-pipe of upper conveyor belt and lower conveyor belt again, has quickened the mummification speed of mud.That the garbage loading embeading marsh gas power generation residual heat to dry sludge equipment of the utility model has is rational in infrastructure, UTILIZATION OF VESIDUAL HEAT IN efficient high, effective, the advantages such as ability is strong of working continuously of sludge drying.
Description of drawings
Accompanying drawing is the structural representation of the garbage loading embeading marsh gas power generation residual heat to dry sludge equipment of the utility model.
Embodiment
A kind of garbage loading embeading marsh gas power generation residual heat to dry sludge equipment comprises generator system.Described dewatered sludge equipment is by stirring mummification storehouse 2, conveying mummification storehouse 7, phonomoter 1, hollow whisking appliance 4 and carrying unit 8 to form; Carry 7 sealings of mummification storehouse to be connected the below of stirring mummification storehouse 2; And the outlet of stirring mummification storehouse 2 is positioned at carries 7 inside, mummification storehouse; Mud is carried unit 8 to be arranged on and is carried 7 inside, mummification storehouse, and mud conveying unit 8 is made up of upper conveyor belt and lower conveyor belt, and upper conveyor belt is between the outlet in outlet of stirring mummification storehouse 2 and conveying mummification storehouse 7; Lower conveyor belt goes out device external below the outlet of stirring mummification storehouse 2 and between above the outlet in conveying mummification storehouse 7 with the mud discharging after the mummification.The mud import is arranged on the top of stirring mummification storehouse 2, near hollow whisking appliance 5 imports one end.
Hollow whisking appliance 5 is made up of quill shaft and hollow propeller blade and is run through to be arranged on and stirs 2 inside, mummification storehouse, offers spiral slot on the quill shaft, and the propeller blade correspondence of hollow is fixedly connected on the spiral slot.Heat exchange area between that the whisking appliance 4 of hollow and the propeller blade that is fixedly installed on the hollow on the stir shaft 4 are used to increase thermal medium unit water of condensation, flue gas and waste water and the mud.
One end of hollow whisking appliance 5 through shaft coupling be fixed on support 7 on phonomoter 1 the axle be connected; The inwall that stirs mummification storehouse 2 is provided with the spindle 3 that the propeller blade profile with hollow is complementary; Spindle 3 is transmission spaces of compression mud; Reduce the thickness of sludge blanket, shortened the heat conduction distance of residual heat to dry sludge, and then increased the heating-surface area and the evaporation area of dewatered sludge relatively.The heat conduction media is used to absorb garbage loading embeading marsh gas power generation waste heat energy, and this energy is transmitted and be converted into the energy of sludge drying.
Be set with equally distributed vacuum heat-pipe on the outer wall of spindle 3, be set with equally distributed vacuum heat-pipe on the outer wall in stirring mummification storehouse, upper conveyor belt and lower conveyor belt inside all are set with equally distributed vacuum heat-pipe.Filling has superpower heat active and the multiple inorganic active metal of heat sensitivity and the heat conduction media that compound is formed thereof in the vacuum heat-pipe.Carry unit 8 to be used for mud is compressed into thin layer; Heat conduction distance when shortening dewatered sludge; And the mud after the mummification is transferred out to carrying 7 outlets of mummification storehouse; Vacuum heat-pipe is used for absorbing the waste heat energy that stirs mummification storehouse 2 mud granules and evaporation steam, hot gas, so in carrying mummification storehouse 7 dewatered sludge once more.
The water outlet of the condensing coil of said power unit, exhanst gas outlet and wastewater outlet arrive the import of hollow whisking appliance 6 respectively through pipe connection through valve; The outlet of hollow whisking appliance 6 connects water of condensation water discharge valve, flue gas exhaust valve and waste water water discharge valve respectively by pipeline; When the hot water in the condensing coil that adopts group of motors; Directly open correspondence and be arranged on water of condensation water intaking valve and water discharge valve on the dewatered sludge equipment; The power unit external heat source is used for sludge drying, and reduces the temperature of water of condensation fast, realize the water of condensation cycle applications; When the thermal source that adopts flue gas as dewatered sludge is; Then corresponding flue gas intake valve and the vent valve that is arranged on the dewatered sludge equipment of opening; The thermal source that flue gas is carried is used for dewatered sludge, reduces flue-gas temperature and heat, again flue gas is released into smoke eliminator through vent valve; And when adopting power unit waste water, then corresponding influent waste water valve and the water discharge valve that is arranged on the dewatered sludge equipment of opening is disposed to the UTILIZATION OF VESIDUAL HEAT IN of waste water and after reducing the device exhaust temperature and specifies the discharge of wastewater place.Described power unit can adopt garbage loading embeading marsh gas power generation unit or thermal power generation unit.
The top of stirring mummification storehouse 2 is provided with pneumatic outlet and is provided with pneumatic outlet with the sidewall of carrying mummification storehouse 7; Pneumatic outlet on stirring mummification storehouse 2 and the conveying mummification storehouse 7 is through the gas feed of pipe connection vacuum fan 9, and vacuum fan 9 is used for the steam and the gas that stir mummification storehouse 2 and conveying mummification storehouse 7 are in time extracted out.
The pneumatic outlet of vacuum fan 9 is through pipe connection condensing surface 10, and the liquid exit of condensing surface 10 connects the water of condensation collection container, and the pneumatic outlet of condensing surface 10 connects gas-cleaning installation.Condensing surface 10 is used to realize gas-liquid separation, and gas-cleaning installation is used for removing the hazardous and noxious substances and the foul smell of gas, and the liquid that condensing surface 10 is separated gets into the water of condensation collection container and stores, and can use according to the resource that water quality suits.
The gas outlet that stirs mummification storehouse 2 is provided with sensor groups 5, and sensor groups 5 is made up of TP, humidity sensor, pressure transmitter and flow sensor.The flow of stirring mummification storehouse temperature inside, humidity, pressure and evaporation steam when sensor groups 5 is used for surveying work.

Claims (3)

1. garbage loading embeading marsh gas power generation residual heat to dry sludge equipment; Comprise generator system; It is characterized in that: described dewatered sludge equipment is by stirring mummification storehouse (2), conveying mummification storehouse (7), phonomoter (1), hollow whisking appliance (4) and carrying unit (8) to form; Carry mummification storehouse (7) sealing to be connected the below of stirring mummification storehouse (2); And the outlet of stirring mummification storehouse (2) is positioned at carries inside, mummification storehouse (7); Mud is carried unit (8) to be arranged on and is carried inside, mummification storehouse (7), and mud conveying unit (8) is made up of upper conveyor belt and lower conveyor belt, and upper conveyor belt is positioned between outlet of stirring mummification storehouse (2) and the outlet of the carrying mummification storehouse (7); Lower conveyor belt is positioned between outlet below of stirring mummification storehouse (2) and the outlet top of the carrying mummification storehouse (7); Hollow whisking appliance (5) is made up of quill shaft and hollow propeller blade and is run through to be arranged on and stirs inside, mummification storehouse (2), offers spiral slot on the quill shaft, and the propeller blade correspondence of hollow is fixedly connected on the spiral slot; One end of hollow whisking appliance (5) through shaft coupling be fixed on support (7) on phonomoter (1) the axle be connected; The inwall that stirs mummification storehouse (2) is provided with the spindle (3) that the propeller blade profile with hollow is complementary, and is set with equally distributed vacuum heat-pipe on the outer wall of spindle (3), stirs on the outer wall in mummification storehouse and is set with equally distributed vacuum heat-pipe; Upper conveyor belt and lower conveyor belt inside all are set with equally distributed vacuum heat-pipe; The import that the water outlet of the condensing coil of said power unit, exhanst gas outlet and wastewater outlet arrive hollow whisking appliance (6) through valve through pipe connection respectively, the outlet of hollow whisking appliance (6) connects water of condensation water discharge valve, flue gas exhaust valve and waste water water discharge valve respectively by pipeline, and the top of stirring mummification storehouse (2) is provided with pneumatic outlet and is provided with pneumatic outlet with the sidewall of carrying mummification storehouse (7); Pneumatic outlet on stirring mummification storehouse (2) and the conveying mummification storehouse (7) is through the gas feed of pipe connection vacuum fan (9); The pneumatic outlet of vacuum fan (9) is through pipe connection condensing surface (10), and the liquid exit of condensing surface (10) connects the water of condensation collection container, and the pneumatic outlet of condensing surface (10) connects gas-cleaning installation.
2. like claims 1 described a kind of garbage loading embeading marsh gas power generation residual heat to dry sludge equipment, it is characterized in that: described power unit is a garbage loading embeading marsh gas power generation unit.
3. like claims 1 described a kind of garbage loading embeading marsh gas power generation residual heat to dry sludge equipment; It is characterized in that: the gas outlet that stirs mummification storehouse (2) is provided with sensor groups (5), and sensor groups (5) is made up of TP, humidity sensor, pressure transmitter and flow sensor.
CN2011202047184U 2011-06-17 2011-06-17 Sludge drying equipment using landfill methane generating waste heat Expired - Lifetime CN202116415U (en)

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CN2011202047184U CN202116415U (en) 2011-06-17 2011-06-17 Sludge drying equipment using landfill methane generating waste heat

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Application Number Priority Date Filing Date Title
CN2011202047184U CN202116415U (en) 2011-06-17 2011-06-17 Sludge drying equipment using landfill methane generating waste heat

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102351396A (en) * 2011-06-17 2012-02-15 中国科学院武汉岩土力学研究所 Sludge drying equipment using waste heat of landfill gas power generation

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102351396A (en) * 2011-06-17 2012-02-15 中国科学院武汉岩土力学研究所 Sludge drying equipment using waste heat of landfill gas power generation
CN102351396B (en) * 2011-06-17 2013-10-16 中国科学院武汉岩土力学研究所 Sludge drying equipment using waste heat of landfill gas power generation

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