CN202108760U - Kiln tail fan control device of a cement clinker production line - Google Patents

Kiln tail fan control device of a cement clinker production line Download PDF

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Publication number
CN202108760U
CN202108760U CN2011202086545U CN201120208654U CN202108760U CN 202108760 U CN202108760 U CN 202108760U CN 2011202086545 U CN2011202086545 U CN 2011202086545U CN 201120208654 U CN201120208654 U CN 201120208654U CN 202108760 U CN202108760 U CN 202108760U
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CN
China
Prior art keywords
kiln tail
production line
cabinet
clinker production
frequency variator
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Expired - Fee Related
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CN2011202086545U
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Chinese (zh)
Inventor
王克东
张伟
杨振华
于维明
明振强
李思宏
杨延通
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CHINA UNITED CEMENT LUNAN Co Ltd
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CHINA UNITED CEMENT LUNAN Co Ltd
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Priority to CN2011202086545U priority Critical patent/CN202108760U/en
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Publication of CN202108760U publication Critical patent/CN202108760U/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a kiln tail fan control device of a cement clinker production line, comprising a frequency converter for driving the kiln tail fan and an electrical cabinet for supplying the power to the frequency converter. The energy consumption is effectively reduced.

Description

Clinker production line kiln tail fan controller
Technical field
The utility model relates to a kind of clinker cement clinker production line kiln tail fan controller.
Background technique
As everyone knows; The type selecting of clinker production line cellar for storing things tail blower fan designs according to full load condition; And in the actual production process because the variation of operating mode and output; The required air quantity of system also changes thereupon, and most of blower fan adopts the device of regulating intake grill, exhaust outlet valve opening to realize, and this method is to meet the requirements of with the efficient that increases windage, sacrifice blower fan.
Cement production enterprise is the major power consumer during national economy is produced, and it is faced with energy-saving and cost-reducing challenge, thus must cut down the consumption of energy by all means, to obtain best economic benefit and the highest labour productivity.Cement plant at 5000 tons of clinkers of a daily output; The blower fan electric motor power of full factory accounts for 34.8 ~ 37.7% of full factory total installed capacity power; Power consumption accounts for whole station-service electric weight 30% ~ 40%, and the consumption reduction synergy work of therefore carrying out blower motor just seems very important.
Summary of the invention
Therefore, the utility model can not effectively reduce blower fan to present clinker production line kiln tail fan controller and exerts oneself and make and a kind of clinker production line kiln tail fan controller that can effectively cut down the consumption of energy is provided the defective that energy consumption is bigger.
The technological scheme that the utility model adopts is:
The utility model clinker production line kiln tail fan controller comprises the frequency variator that is used to drive kiln tail blower fan, and is the regulator cubicle of said frequency variator distribution.
Said structure according to the utility model; Clinker production line kiln tail fan controller adopts frequency variator to replace the device of control valve aperture to drive the kilneye blower fan; Thereby can effectively control exerting oneself of blower fan; Can not increase windage and influence working life of blower fan, also need not reach the purpose of adjustment air quantity simultaneously through the efficient of sacrificing blower fan.
Above-mentioned clinker production line kiln tail fan controller, said regulator cubicle contain the transformer case that independently output connects said frequency variator, and institute uses transformer to be isolating transformer.
Above-mentioned clinker production line kiln tail fan controller, said regulator cubicle also comprises the power cell cabinet that is exclusively used in the installation power unit.
Above-mentioned clinker production line kiln tail fan controller; Said regulator cubicle also comprises the bypass cabinet of the independent direct-connected kiln tail blower fan that is provided with; This bypass cabinet and said converter circuit also connect, and drive the power supply of kiln tail blower fan after said frequency variator is out of service, to switch to power frequency.
Above-mentioned clinker production line kiln tail fan controller, said Electric Appliance Cabinet also comprise the switching cabinet of string between said frequency variator and institute's driving kiln tail blower fan, to switch the kiln tail blower fan that frequency variator drives.
Above-mentioned clinker production line kiln tail fan controller, said power cell cabinet is provided with sink, and the ventilation flue of this sink is arranged on the rear portion of power unit cabinet, and ventilation flue is provided with dust filtering device.
Above-mentioned clinker production line kiln tail fan controller, said power cell cabinet be provided with position limit switch with normally closed interlock, wherein said normally closed interlock string is on the main circuit of an alarm device.
Above-mentioned clinker production line kiln tail fan controller, in said power unit cabinet, the input of the three-phase of power cell connects the secondary output of transformer, and string has fus.
Above-mentioned clinker production line kiln tail fan controller, the cabinet top of said transformer case is provided with cooling blower, and is equiped with the temperature controlling instrument that temperature warning and overtemperature protection are provided on the cabinet door.
Above-mentioned clinker production line kiln tail fan controller, said transformer case cabinet door is provided with the position limit switch with normally closed interlock, and wherein said normally closed interlock string is on the main circuit of an alarm device.
Description of drawings
Fig. 1 is the structural principle block diagram according to a kind of clinker production line of the utility model technological scheme kiln tail fan controller.
Embodiment
With reference to explanation accompanying drawing 1, a kind of clinker production line kiln tail fan controller comprises the frequency variator that is used to drive kiln tail blower fan, and is the regulator cubicle of said frequency variator distribution.
About the selection of frequency variator and since the kilneye blower fan employed all be high pressure like 6kv or 10kv, former high voltage converter, by silicon controlled rectifier, devices such as thyristor inversion constitute, harmonic wave is big, and is all influential to electrical network and motor.In recent years, some new devices that grow up (like IGBT etc.) change this present situation, the high voltage converter that constitutes thus, excellent performance can be realized the PWM inversion, and it is little not only to have harmonic wave, and power factor also has significant improvement.
At present; A large amount of low voltage frequency converter manufacturers is arranged at home; Its major part is the middle low power product of AC380V, and can develop, produces and provide the high voltage converter manufacturer of service, and the indivedual enterprises (as: closing Kang Yisheng) that possess the capacity of scientific research or financial strength of minority are only arranged.Along with developing rapidly of domestic high voltage converter industry; Homemade main flow high voltage converter has reached international standards at aspects such as function, reliabilities; Then occupying very big advantage aspect cost and the service, present homemade high voltage converter occupancy surpasses 60%, has improved the transmission level of China's industry greatly; Promoted the variable frequency energy saving reforming of industry-by-industry, especially used more in steel works, waterworks and power station.
The high voltage converter of the overwhelming majority all belongs to friendship orthogonal type frequency variator at present, and the difference of pressing the used energy-storage travelling wave tube of intermediate dc link can be divided into voltage-source type and current source type.
The advantage of current source type frequency variator is that energy can feedback grid, can realize four quadrant running.Mains side often adopts the three-phase bridge scr rectification circuit, and input current harmonics is bigger, and input power factor is generally lower, shuts down easily when voltage ripple of power network is big.The voltage-source type high voltage converter is owing to adopt the uncontrollable rectification of diode, and input power factor is higher relatively, and is not subject to the influence of voltage ripple of power network, and in the poor application of electrical network condition, therefore, the voltage-source type high voltage converter is the first-selection of this programme.
Said regulator cubicle contains independently the transformer case that output connects said frequency variator, and institute uses transformer to be isolating transformer, and the frequency variator input voltage can satisfy the requirement of different electrical network electric pressures usually.For technological transformation project, original motor power frequency operation owing to can not change motor usually, install frequency variator additional after, require the output voltage of frequency variator consistent with line voltage.
Said regulator cubicle also comprises the power cell cabinet that is exclusively used in the installation power unit, avoids the influence of other high tension apparatus, helps reasonable distribution simultaneously.
Further; In order more to help power transmission and distribution, said regulator cubicle also comprises the bypass cabinet of the independent direct-connected kiln tail blower fan that is provided with, and this bypass cabinet and said converter circuit also connect; Drive the power supply of kiln tail blower fan after said frequency variator is out of service, to switch to power frequency, with the continuity that guarantees to produce.
Said Electric Appliance Cabinet also comprises the switching cabinet of string between said frequency variator and institute's driving kiln tail blower fan, to switch the kiln tail blower fan that frequency variator drives.
Said power cell cabinet is provided with sink, and the ventilation flue of this sink is arranged on the rear portion of power unit cabinet, and ventilation flue is provided with dust filtering device, avoids abominable industrial and mineral to influence the normal operation of power cell.More specifically, power cell cabinet rear portion is a ventilation flue, and cool air is through the front cabinet door filter layer, and the unit radiator of flowing through takes the heat that produces in the power cell to the after ventilation road, by cabinet top centrifugal blower hot air is discharged to outside the unit cabinet.Cabinet is equipped with filter layer outdoors, and it is inner to be used to stop that dust gets into the unit.
Said power cell cabinet be provided with position limit switch with normally closed interlock, wherein said normally closed interlock string is on the main circuit of an alarm device, when closing the Over-The-Counter door, normally closed interlock breaks off, and is then closed when opening the cabinet door, thereby can when being not intended to open, report to the police.
In said power unit cabinet, the three-phase of power cell input connects the secondary output of transformer, and string has fus, with the normal operation to device protection is provided.
Further, the cabinet of said transformer case top is provided with cooling blower, and is equiped with the temperature controlling instrument that temperature warning and overtemperature protection are provided on the cabinet door.
In addition, said transformer case cabinet door is provided with the position limit switch with normally closed interlock, and wherein said normally closed interlock string is on the main circuit of an alarm device.

Claims (10)

1. a clinker production line kiln tail fan controller is characterized in that: comprise the frequency variator that is used to drive kiln tail blower fan, and be the regulator cubicle of said frequency variator distribution.
2. clinker production line kiln tail fan controller according to claim 1 is characterized in that: said regulator cubicle contains the transformer case that independently output connects said frequency variator, and institute uses transformer to be isolating transformer.
3. clinker production line kiln tail fan controller according to claim 2, it is characterized in that: said regulator cubicle also comprises the power cell cabinet that is exclusively used in the installation power unit.
4. clinker production line kiln tail fan controller according to claim 3; It is characterized in that: said regulator cubicle also comprises the bypass cabinet of the independent direct-connected kiln tail blower fan that is provided with; This bypass cabinet and said converter circuit also connect, and drive the power supply of kiln tail blower fan after said frequency variator is out of service, to switch to power frequency.
5. clinker production line kiln tail fan controller according to claim 3 is characterized in that: said Electric Appliance Cabinet also comprises the switching cabinet of string between said frequency variator and institute's driving kiln tail blower fan, to switch the kiln tail blower fan that frequency variator drives.
6. clinker production line kiln tail fan controller according to claim 3; It is characterized in that: said power cell cabinet is provided with sink; And the ventilation flue of this sink is arranged on the rear portion of power unit cabinet, and ventilation flue is provided with dust filtering device.
7. according to claim 3 or 6 described clinker production line kiln tail fan controllers, it is characterized in that: said power cell cabinet be provided with position limit switch with normally closed interlock, wherein said normally closed interlock string is on the main circuit of an alarm device.
8. clinker production line kiln tail fan controller according to claim 3 is characterized in that: in said power unit cabinet, the input of the three-phase of power cell connects the secondary output of transformer, and string has fus.
9. clinker production line kiln tail fan controller according to claim 2 is characterized in that: the cabinet top of said transformer case is provided with cooling blower, and is equiped with the temperature controlling instrument that temperature warning and overtemperature protection are provided on the cabinet door.
10. according to claim 2 or 9 described clinker production line kiln tail fan controllers, it is characterized in that: said transformer case cabinet door is provided with the position limit switch with normally closed interlock, and wherein said normally closed interlock string is on the main circuit of an alarm device.
CN2011202086545U 2011-06-21 2011-06-21 Kiln tail fan control device of a cement clinker production line Expired - Fee Related CN202108760U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011202086545U CN202108760U (en) 2011-06-21 2011-06-21 Kiln tail fan control device of a cement clinker production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011202086545U CN202108760U (en) 2011-06-21 2011-06-21 Kiln tail fan control device of a cement clinker production line

Publications (1)

Publication Number Publication Date
CN202108760U true CN202108760U (en) 2012-01-11

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CN2011202086545U Expired - Fee Related CN202108760U (en) 2011-06-21 2011-06-21 Kiln tail fan control device of a cement clinker production line

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103594229A (en) * 2013-11-27 2014-02-19 陈燕 Heat dissipation structure of dry type transformer
CN111522304A (en) * 2020-04-11 2020-08-11 芜湖海螺水泥有限公司 Material proportioning and clinker temperature control process based on DCS control

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103594229A (en) * 2013-11-27 2014-02-19 陈燕 Heat dissipation structure of dry type transformer
CN111522304A (en) * 2020-04-11 2020-08-11 芜湖海螺水泥有限公司 Material proportioning and clinker temperature control process based on DCS control

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120111

Termination date: 20140621

EXPY Termination of patent right or utility model