CN202093188U - Chain roller and sleeve missing detector - Google Patents

Chain roller and sleeve missing detector Download PDF

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Publication number
CN202093188U
CN202093188U CN 201120222313 CN201120222313U CN202093188U CN 202093188 U CN202093188 U CN 202093188U CN 201120222313 CN201120222313 CN 201120222313 CN 201120222313 U CN201120222313 U CN 201120222313U CN 202093188 U CN202093188 U CN 202093188U
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CN
China
Prior art keywords
chain
pick
lever
disappearance
chain roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201120222313
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Chinese (zh)
Inventor
何汉朝
熊家帮
黄浩
卢日才
徐光金
刘刚
蔡加威
何治富
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taicang Chunmeng Chain Transmission Co Ltd
Original Assignee
Taicang Chunmeng Chain Transmission Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taicang Chunmeng Chain Transmission Co Ltd filed Critical Taicang Chunmeng Chain Transmission Co Ltd
Priority to CN 201120222313 priority Critical patent/CN202093188U/en
Application granted granted Critical
Publication of CN202093188U publication Critical patent/CN202093188U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a chain roller and sleeve missing detector, belonging to chain detectors. The chain roller and sleeve missing detector comprises a substrate and a lever, wherein a fulcrum is arranged on the substrate, a detection head is arranged on one end of the lever, a displacement sensing device is arranged on the other end of the lever, the distance between the displacement sensing device and the fulcrum is further than that between the detection head and the fulcrum, and the level is further provided with an elastic element capable of leading the contact surface of the detection head to be closely contacted with a chain to be detected. For the chain roller and sleeve missing detector, the distance between the displacement sensing device on the lever and the fulcrum is further than that between the detection head and the fulcrum, so that the displacement sensing device can sensitively detect the infinitesimal displacement of the detection head, amplified by the lever, therefore, the detector not only can replace manual detection, but also is high in detection precision without mistaken and leaked detection.

Description

A kind of chain roller sleeve disappearance pick-up unit
Technical field
The utility model relates to chain detection apparatus, relates in particular to a kind of chain roller sleeve disappearance pick-up unit.
Background technology
Chain is a kind ofly to form the multi-purpose machinery basic part of flexible system by rigid member, is mainly used in functional requirements such as satisfying transmission, conveying, towing.Wherein, roller chain is a kind of widely used chain type, and it mainly is made up of outer plate, interior sheet, bearing pin, sleeve and 5 elements of roller.Because the roller chain size of component is little, kind is many, assembling is complicated, so easy generating device lacks the situation of (big tubule occurring) in the production of roller chain, such as lacking sleeve and/or roller.
At present, domestic most of chain manufacturing enterprise, the detection to chain elements assembling back part disappearance problem also rests on the level of manual detection the integrality that need detect chain by reviewer's eyes and feel.Therefore, testing intensity is big, efficient is low, weak effect, cost height, does not more and more satisfy the requirement of large-scale production.Though occurred some chain detection apparatus on the market, it can partly replace manual detection work, and the chain detection apparatus accuracy of detection of prior art is low, is prone to the omission accident.
The utility model content
The purpose of this utility model provides a kind of chain roller sleeve disappearance pick-up unit with high measurement accuracy.
To achieve these goals, the utility model adopts following technical scheme:
A kind of chain roller sleeve disappearance pick-up unit, comprise pedestal and lever, the fulcrum of described lever is arranged on the described pedestal, one end of described lever is provided with detection head, described detection head has and is used for the surface of contact that contacts with chain to be detected, the other end of described lever is provided with the displacement induction installation, distance between described displacement induction installation and described fulcrum also is provided with the surface of contact and the tight flexible member that contacts of chain to be detected that make described detection head greater than the distance between described detection head and described fulcrum on the described lever.
Further, the length of described surface of contact is greater than a chain link plate pitch, and less than two chain link plate pitches.
Further, described displacement induction installation comprises and is subjected to sensing element and photoelectric sensor, and the described sensing element that is subjected to is arranged on the described lever, and described photoelectric sensor is arranged on described and is subjected on the corresponding position of sensing element.
Further, the described sensing element that is subjected to is a screw.
Further, described chain roller sleeve disappearance pick-up unit also comprises the motor of PLC controller and conveying chain to be detected, wherein:
The signal output part of described photoelectric sensor is connected to described PLC controller, and the control end of described PLC controller is connected to described motor.
Further, described PLC controller also is connected with alarm.
Further, described flexible member is a spring.
Further, described PLC controller also is connected with the control device of band display screen.
Chain roller sleeve disappearance pick-up unit of the present utility model, displacement induction installation on its lever and the distance between fulcrum are greater than the distance between detection head and fulcrum, make the displacement induction installation responsive to discover the micro-displacement of the detection head that amplified by lever, therefore this pick-up unit not only can replace manual detection, and the accuracy of detection height, the false retrieval omission can not appear.
Description of drawings
Fig. 1 is one of structural representation of roller chain in the prior art;
Fig. 2 be roller chain in the prior art structural representation two;
Fig. 3 is the structural representation of chain roller sleeve disappearance pick-up unit of the present utility model;
Fig. 4 is that chain roller sleeve shown in Figure 3 lacks A portion enlarged drawing in the pick-up unit;
Fig. 5 is the enlarged drawing of the A portion among Fig. 3 when the roller disappearance of chain;
Fig. 6 is the enlarged drawing of the A portion among Fig. 3 when the sleeve disappearance of chain.
Description of reference numerals
1 ... outer plate;
2 ... interior sheet;
3 ... bearing pin;
4 ... sleeve;
5 ... roller;
6 ... pedestal;
7 ... lever;
8 ... fulcrum;
9 ... detection head;
10 ... surface of contact;
11 ... flexible member;
12 ... be subjected to sensing element;
13 ... photoelectric sensor;
14 ... the displacement induction installation.
Embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer,, the utility model is further specified below in conjunction with drawings and Examples.Embodiment described herein only is used for explaining the utility model, and it is novel not to be used for limiting this use.
Before explanation chain roller sleeve disappearance of the present utility model pick-up unit, the structure of roller chain in the first brief description prior art.As depicted in figs. 1 and 2, roller chain mainly comprises outer plate 1, interior sheet 2, bearing pin 3, sleeve 4 and roller 5, wherein: sleeve 4 is enclosed within on the bearing pin 3, roller 5 is enclosed within on the sleeve 4, interior sheet 2 is connected from both sides with two bearing pins 3 that are with sleeve 4 and roller 5, thereby form a chain link plate, distance between this two bearing pin 3 is called the chain link pitch, outer plate 1 connects from both sides with the adjacent bearing pin 3 of two adjacent link, thereby two adjacent chain links are connected, chain link extends to both sides in a manner described, finally forms chain.
Next explanation, chain roller sleeve disappearance pick-up unit provided by the utility model, as shown in Figure 3 and Figure 4, comprise pedestal 6 and lever 7, the fulcrum 8 of lever 7 is arranged on the pedestal 6, one end of lever 7 is provided with detection head 9, detection head 9 has and is used for the surface of contact 10 that contacts with chain to be detected, the other end of lever 7 is provided with displacement induction installation 14, the distance that displacement induction installation 14 and fulcrum are 8 is greater than the distance of 8 at detection head 9 and fulcrum, also is provided with the flexible member 11 that the surface of contact 10 that makes detection head 9 and chain to be detected closely contact on the lever 7.
Chain roller sleeve disappearance pick-up unit of the present utility model, displacement induction installation on its lever and the distance between fulcrum are greater than the distance between detection head and fulcrum, make the displacement induction installation responsive to discover the micro-displacement of the detection head that amplified by lever, therefore this pick-up unit not only can replace manual detection, and the accuracy of detection height, the false retrieval omission can not appear.
More accurate for the detection that makes detection head 9, the length of surface of contact 10 is more preferably greater than a chain link plate pitch, and preferably less than two chain link plate pitches.
In addition, displacement induction installation 14 preferably includes and is subjected to sensing element 12 and photoelectric sensor 13, be arranged on the lever 7 by sensing element 12, and photoelectric sensor 13 is arranged on and is subjected on the sensing element 12 corresponding positions.At this moment, be subjected to sensing element 12 and detection head 9 as shown in Figure 3, be in the relative both sides of lever 7, when being subjected to sensing element 12 near photoelectric sensor 13, displacement induction installation 14 detects displacement; And simultaneously, be subjected to sensing element 12 and detection head 9 also can be separately positioned on the same side of lever 7, when being subjected to sensing element 12 away from photoelectric sensor 13, the displacement induction installation detects displacement accordingly.Particularly, be subjected to sensing element 12 can be screw.
One skilled in the art will appreciate that the displacement induction installation except can adopting above-mentioned implementation, can also adopt to be all contactless displacement synchronous device that perhaps the displacement induction installation of contact repeats no more herein.
In addition, chain roller sleeve disappearance pick-up unit of the present utility model can also comprise the PLC controller and carry the motor of chain to be detected, wherein: the signal output part of photoelectric sensor 13 can be connected to the PLC controller, and the control end of this PLC controller can be connected to motor.When the displacement induction installation detected displacement, photoelectric sensor 13 sent signal to the PLC controller, and PLC controller control motor stops chain.
Simultaneously, the PLC controller can also be connected with alarm.When the PLC controller is received the signal of photoelectric sensor 13, can make alarm equipment alarm.Simultaneously, this alarm can directly be connected with photoelectric sensor 13, thereby photoelectric sensor 13 can directly make alarm equipment alarm.Particularly, alarm is preferably acousto-optic formula alarm.
Except above-mentioned points, in order to help finding fast and deal with problems, the PLC controller can also be connected with the control device of band display screen.When the PLC controller was received the signal of photoelectric sensor 13, the control device of screen to be shown can demonstrate detected problem rapidly.
In addition, under the surface of contact 10 that does not influence detection head 9 and situation that chain to be detected closely contacts, according to the position that is provided with of flexible member, flexible member 11 can be extension spring or compression spring.Simultaneously also can replace flexible member 11 with press member.
In sum, when roller chain occurs as Fig. 5 or shown in Figure 6 when lacking the situation of roller or sleeve, under the effect of flexible member 11, detection head 9 still makes great efforts surface of contact 10 is adjacent to chain to be detected, thereby is subjected to displacement; And this displacement is through the amplification of lever 7, make the sensing element 12 that is subjected to of displacement induction installation that bigger displacement take place, thereby help the detection of photoelectric sensor 13, finally improved the accuracy of detection of chain roller sleeve disappearance pick-up unit of the present utility model, the false retrieval omission can not occur.
The above is preferred embodiment of the present utility model only, is not to be used for limiting practical range of the present utility model; If do not break away from the novel spirit and scope of this enforcement, make amendment or be equal to replacement this enforcement is novel, all should be encompassed in the middle of the protection domain of the utility model claim.

Claims (8)

1. a chain roller sleeve lacks pick-up unit, it is characterized in that, comprise pedestal and lever, the fulcrum of described lever is arranged on the described pedestal, one end of described lever is provided with detection head, described detection head has and is used for the surface of contact that contacts with chain to be detected, the other end of described lever is provided with the displacement induction installation, distance between described displacement induction installation and described fulcrum also is provided with the surface of contact and the tight flexible member that contacts of chain to be detected that make described detection head greater than the distance between described detection head and described fulcrum on the described lever.
2. chain roller sleeve according to claim 1 disappearance pick-up unit is characterized in that, the length of described surface of contact is greater than a chain link plate pitch, and less than two chain link plate pitches.
3. chain roller sleeve disappearance pick-up unit according to claim 1, it is characterized in that, described displacement induction installation comprises and is subjected to sensing element and photoelectric sensor, the described sensing element that is subjected to is arranged on the described lever, and described photoelectric sensor is arranged on described and is subjected on the corresponding position of sensing element.
4. chain roller sleeve disappearance pick-up unit according to claim 3 is characterized in that the described sensing element that is subjected to is a screw.
5. chain roller sleeve disappearance pick-up unit according to claim 3 is characterized in that described chain roller sleeve disappearance pick-up unit also comprises the motor of PLC controller and conveying chain to be detected, wherein:
The signal output part of described photoelectric sensor is connected to described PLC controller, and the control end of described PLC controller is connected to described motor.
6. chain roller sleeve disappearance pick-up unit according to claim 5 is characterized in that described PLC controller also is connected with alarm.
7. chain roller sleeve disappearance pick-up unit according to claim 1 is characterized in that described flexible member is a spring.
8. chain roller sleeve disappearance pick-up unit according to claim 5 is characterized in that described PLC controller also is connected with the control device of band display screen.
CN 201120222313 2011-06-28 2011-06-28 Chain roller and sleeve missing detector Expired - Fee Related CN202093188U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201120222313 CN202093188U (en) 2011-06-28 2011-06-28 Chain roller and sleeve missing detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201120222313 CN202093188U (en) 2011-06-28 2011-06-28 Chain roller and sleeve missing detector

Publications (1)

Publication Number Publication Date
CN202093188U true CN202093188U (en) 2011-12-28

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201120222313 Expired - Fee Related CN202093188U (en) 2011-06-28 2011-06-28 Chain roller and sleeve missing detector

Country Status (1)

Country Link
CN (1) CN202093188U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102707328A (en) * 2011-06-28 2012-10-03 太仓椿盟链传动有限公司 Chain roller sleeve defect detection device
CN102927927A (en) * 2012-11-26 2013-02-13 昆山北极光电子科技有限公司 Infinitesimal displacement amplifying method
CN107720159A (en) * 2017-10-24 2018-02-23 福建海源自动化机械股份有限公司 A kind of sync fail warning device of mobile platform

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102707328A (en) * 2011-06-28 2012-10-03 太仓椿盟链传动有限公司 Chain roller sleeve defect detection device
CN102707328B (en) * 2011-06-28 2017-03-15 太仓椿盟链传动有限公司 A kind of chain roller sleeve defect detection device
CN102927927A (en) * 2012-11-26 2013-02-13 昆山北极光电子科技有限公司 Infinitesimal displacement amplifying method
CN107720159A (en) * 2017-10-24 2018-02-23 福建海源自动化机械股份有限公司 A kind of sync fail warning device of mobile platform
CN107720159B (en) * 2017-10-24 2023-10-03 江西海源复合材料科技股份有限公司 Synchronous failure alarm device of mobile platform

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20111228

Termination date: 20140628

EXPY Termination of patent right or utility model