CN102707328A - Chain roller sleeve defect detection device - Google Patents

Chain roller sleeve defect detection device Download PDF

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Publication number
CN102707328A
CN102707328A CN2011101767939A CN201110176793A CN102707328A CN 102707328 A CN102707328 A CN 102707328A CN 2011101767939 A CN2011101767939 A CN 2011101767939A CN 201110176793 A CN201110176793 A CN 201110176793A CN 102707328 A CN102707328 A CN 102707328A
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CN
China
Prior art keywords
chain
lever
pick
roller sleeve
disappearance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2011101767939A
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Chinese (zh)
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CN102707328B (en
Inventor
何汉朝
熊家帮
黄浩
卢日才
徐光金
刘刚
蔡加威
何治富
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Chunmeng Intelligent Technology Co., Ltd.
Original Assignee
Taicang Chunmeng Chain Transmission Co Ltd
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Publication date
Application filed by Taicang Chunmeng Chain Transmission Co Ltd filed Critical Taicang Chunmeng Chain Transmission Co Ltd
Priority to CN201110176793.9A priority Critical patent/CN102707328B/en
Publication of CN102707328A publication Critical patent/CN102707328A/en
Application granted granted Critical
Publication of CN102707328B publication Critical patent/CN102707328B/en
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  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)

Abstract

The invention provides a chain roller sleeve defect detection device which belongs to a chain detection device, and comprises a base and a lever, wherein a fulcrum is arranged on the base, one end of the lever is provided with a detection head, the other end of the lever is provided with a displacement induction device, the distance between the displacement induction device and the fulcrum is larger than the distance between the detection head and the fulcrum, and an elastic element which enables a contact surface of the detection head and a chain to be detected to be closely contacted with each other is also arranged on the lever. According to the chain roller sleeve defect detection device, the distance between the displacement induction device and the fulcrum is larger than the distance between the detection head and the fulcrum, so that the displacement induction device can sense the infinitesimal displacement of the detection head which is magnified by the lever, consequently, the detection device not only can substitute the manual detection, but also has high detection precision, and wrong detection and omission detection cannot be caused.

Description

A kind of chain roller sleeve disappearance pick-up unit
Technical field
The present invention relates to chain detection apparatus, relate in particular to a kind of chain roller sleeve disappearance pick-up unit.
Background technology
Chain is a kind ofly to form the multi-purpose machinery basic part of flexible system by rigid member, is mainly used in functional requirements such as satisfying transmission, conveying, towing.Wherein, roller chain is a kind of widely used chain type, and it mainly is made up of outer plate, interior sheet, bearing pin, sleeve and 5 elements of roller.Because the roller chain size of component is little, kind is many, assembling is complicated, so easy generating device lacks the situation of (big tubule occurring) in the production of roller chain, such as lacking sleeve and/or roller.
At present, most domestic chain manufacturing enterprise, the detection to chain elements assembling back part disappearance problem also rests on the level of manual detection the integrality that need detect chain through reviewer's eyes and feel.Therefore, testing intensity is big, efficient is low, weak effect, cost high, has more and more satisfied not the requirement of large-scale production.Though occurred some chain detection apparatus on the market, it can partly replace manual detection work, and the chain detection apparatus accuracy of detection of prior art is low, is prone to the omission accident.
Summary of the invention
The purpose of this invention is to provide a kind of chain roller sleeve disappearance pick-up unit with high measurement accuracy.
To achieve these goals, the present invention adopts following technical scheme:
A kind of chain roller sleeve disappearance pick-up unit; Comprise pedestal and lever; The fulcrum of said lever is arranged on the said pedestal; One end of said lever is provided with detection head, and said detection head has and is used for the surface of contact that contacts with chain to be detected, and the other end of said lever is provided with the displacement induction installation; Distance between said displacement induction installation and said fulcrum also is provided with the surface of contact and the tight flexible member that contacts of chain to be detected that make said detection head greater than the distance between said detection head and said fulcrum on the said lever.
Further, the length of said surface of contact is greater than a chain link plate pitch, and less than two chain link plate pitches.
Further, said displacement induction installation comprises and receives sensing element and photoelectric sensor, and the said sensing element that receives is arranged on the said lever, and said photoelectric sensor is arranged on said and receives on the corresponding position of sensing element.
Further, the said sensing element that receives is a screw.
Further, said chain roller sleeve disappearance pick-up unit also comprises PLC controller and the motor of carrying chain to be detected, wherein:
The signal output part of said photoelectric sensor is connected to said PLC controller, and the control end of said PLC controller is connected to said motor.
Further, said PLC controller also is connected with alarm.
Further, said flexible member is a spring.
Further, said PLC controller also is connected with the control device of band display screen.
Chain roller sleeve disappearance pick-up unit of the present invention; Displacement induction installation on its lever and the distance between fulcrum are greater than the distance between detection head and fulcrum; Make the displacement induction installation responsive to discover the micro-displacement of the detection head that amplified by lever; Therefore this pick-up unit not only can replace manual detection, and accuracy of detection is high, the false retrieval omission can not occur.
Description of drawings
Fig. 1 is one of structural representation of roller chain in the prior art;
Fig. 2 be roller chain in the prior art structural representation two;
Fig. 3 is the structural representation of chain roller sleeve disappearance pick-up unit of the present invention;
Fig. 4 is that chain roller sleeve shown in Figure 3 lacks A portion enlarged drawing in the pick-up unit;
Fig. 5 is the enlarged drawing of the A portion among Fig. 3 when the roller disappearance of chain;
Fig. 6 is the enlarged drawing of the A portion among Fig. 3 when the sleeve disappearance of chain.
Description of reference numerals
1 ... Outer plate;
2 ... Interior sheet;
3 ... Bearing pin;
4 ... Sleeve;
5 ... Roller;
6 ... Pedestal;
7 ... Lever;
8 ... Fulcrum;
9 ... Detection head;
10 ... Surface of contact;
11 ... Flexible member;
12 ... Receive sensing element;
13 ... Photoelectric sensor;
14 ... The displacement induction installation.
Embodiment
In order to make the object of the invention, technical scheme and advantage clearer,, the present invention is further specified below in conjunction with accompanying drawing and embodiment.Embodiment described herein only is used for explaining the present invention, and it is novel not to be used for limiting this use.
Before explanation chain roller sleeve disappearance of the present invention pick-up unit, the structure of roller chain in the first brief description prior art.As depicted in figs. 1 and 2, roller chain mainly comprises outer plate 1, interior sheet 2, bearing pin 3, sleeve 4 and roller 5, and wherein: sleeve 4 is enclosed within on the bearing pin 3; Roller 5 is enclosed within on the sleeve 4; Interior sheet 2 is connected from both sides with two bearing pins 3 that are with sleeve 4 and roller 5, thereby forms a chain link plate, and the distance between this two bearing pin 3 is called the chain link pitch; Outer plate 1 connects from both sides with the adjacent bearing pin 3 of two adjacent link; Thereby two adjacent link are connected, and chain link extends to both sides in a manner described, finally forms chain.
Next explanation; Chain roller sleeve disappearance pick-up unit provided by the present invention like Fig. 3 and shown in Figure 4, comprises pedestal 6 and lever 7; The fulcrum 8 of lever 7 is arranged on the pedestal 6; One end of lever 7 is provided with detection head 9, and detection head 9 has and is used for the surface of contact 10 that contacts with chain to be detected, and the other end of lever 7 is provided with displacement induction installation 14; The distance that displacement induction installation 14 and fulcrum are 8 is greater than the distance of 8 at detection head 9 and fulcrum, also is provided with the flexible member 11 that the surface of contact 10 that makes detection head 9 and chain to be detected closely contact on the lever 7.
Chain roller sleeve disappearance pick-up unit of the present invention; Displacement induction installation on its lever and the distance between fulcrum are greater than the distance between detection head and fulcrum; Make the displacement induction installation responsive to discover the micro-displacement of the detection head that amplified by lever; Therefore this pick-up unit not only can replace manual detection, and accuracy of detection is high, the false retrieval omission can not occur.
More accurate for the detection that makes detection head 9, the length of surface of contact 10 is more preferably greater than a chain link plate pitch, and preferably less than two chain link plate pitches.
In addition, displacement induction installation 14 preferably includes and receives sensing element 12 and photoelectric sensor 13, be arranged on the lever 7 by sensing element 12, and photoelectric sensor 13 is arranged on and receives on the sensing element 12 corresponding positions.At this moment, receive sensing element 12 and detection head 9 as shown in Figure 3, be in the relative both sides of lever 7, when receiving sensing element 12 near photoelectric sensor 13, displacement induction installation 14 detects displacement; And simultaneously, receive sensing element 12 and detection head 9 also can be separately positioned on the same side of lever 7, when receiving sensing element 12 away from photoelectric sensor 13, the displacement induction installation detects displacement accordingly.Particularly, receive sensing element 12 can be screw.
One skilled in the art will appreciate that the displacement induction installation except can adopting above-mentioned implementation, can also adopt to be all contactless displacement synchronous device that perhaps the displacement induction installation of contact repeats no more here.
In addition; Chain roller sleeve disappearance pick-up unit of the present invention can also comprise PLC controller and the motor of carrying chain to be detected; Wherein: the signal output part of photoelectric sensor 13 can be connected to the PLC controller, and the control end of this PLC controller can be connected to motor.When the displacement induction installation detected displacement, photoelectric sensor 13 sent signal to the PLC controller, and PLC controller control motor stops chain.
Simultaneously, the PLC controller can also be connected with alarm.When the PLC controller is received the signal of photoelectric sensor 13, can make alarm equipment alarm.Simultaneously, this alarm can directly be connected with photoelectric sensor 13, thereby photoelectric sensor 13 can directly make alarm equipment alarm.Particularly, alarm is preferably acousto-optic formula alarm.
Except above-mentioned points, in order to help finding fast and deal with problems, the PLC controller can also be connected with the control device of band display screen.When the PLC controller was received the signal of photoelectric sensor 13, the control device of screen to be shown can demonstrate detected problem rapidly.
In addition, under the surface of contact that does not influence detection head 9 10 and situation that chain to be detected closely contacts, according to the position that is provided with of flexible member, flexible member 11 can be extension spring or compression spring.Simultaneously also can replace flexible member 11 with press member.
In sum, when roller chain occurs like Fig. 5 or shown in Figure 6 when lacking the situation of roller or sleeve, under the effect of flexible member 11, detection head 9 still makes great efforts surface of contact 10 is adjacent to chain to be detected, thereby is subjected to displacement; And this displacement is through the amplification of lever 7; Make the sensing element 12 that receives of displacement induction installation that bigger displacement take place; Thereby help the detection of photoelectric sensor 13, finally improved the accuracy of detection of chain roller sleeve disappearance pick-up unit of the present invention, the false retrieval omission can not occur.
The above is merely preferred embodiment of the present invention, is not to be used for limiting practical range of the present invention; If do not break away from novel spirit of this enforcement and scope, make amendment or be equal to replacement this enforcement is novel, all should be encompassed in the middle of the protection domain of claim of the present invention.

Claims (8)

1. a chain roller sleeve lacks pick-up unit; It is characterized in that; Comprise pedestal and lever, the fulcrum of said lever is arranged on the said pedestal, and an end of said lever is provided with detection head; Said detection head has and is used for the surface of contact that contacts with chain to be detected; The other end of said lever is provided with the displacement induction installation, and the distance between said displacement induction installation and said fulcrum also is provided with the surface of contact and the tight flexible member that contacts of chain to be detected that make said detection head greater than the distance between said detection head and said fulcrum on the said lever.
2. chain roller sleeve according to claim 1 disappearance pick-up unit is characterized in that, the length of said surface of contact is greater than a chain link plate pitch, and less than two chain link plate pitches.
3. chain roller sleeve disappearance pick-up unit according to claim 1; It is characterized in that; Said displacement induction installation comprises and receives sensing element and photoelectric sensor; The said sensing element that receives is arranged on the said lever, and said photoelectric sensor is arranged on said and receives on the corresponding position of sensing element.
4. chain roller sleeve disappearance pick-up unit according to claim 3 is characterized in that the said sensing element that receives is a screw.
5. chain roller sleeve disappearance pick-up unit according to claim 3 is characterized in that, said chain roller sleeve disappearance pick-up unit also comprises PLC controller and the motor of carrying chain to be detected, wherein:
The signal output part of said photoelectric sensor is connected to said PLC controller, and the control end of said PLC controller is connected to said motor.
6. chain roller sleeve disappearance pick-up unit according to claim 5 is characterized in that said PLC controller also is connected with alarm.
7. chain roller sleeve disappearance pick-up unit according to claim 1 is characterized in that said flexible member is a spring.
8. chain roller sleeve disappearance pick-up unit according to claim 5 is characterized in that said PLC controller also is connected with the control device of band display screen.
CN201110176793.9A 2011-06-28 2011-06-28 A kind of chain roller sleeve defect detection device Active CN102707328B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201110176793.9A CN102707328B (en) 2011-06-28 2011-06-28 A kind of chain roller sleeve defect detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201110176793.9A CN102707328B (en) 2011-06-28 2011-06-28 A kind of chain roller sleeve defect detection device

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CN102707328A true CN102707328A (en) 2012-10-03
CN102707328B CN102707328B (en) 2017-03-15

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106226838A (en) * 2016-08-22 2016-12-14 福建浔兴拉链科技股份有限公司 A kind of metal zip fastener few tooth detection device
CN107192552A (en) * 2017-05-25 2017-09-22 浙江东亿自动化科技有限公司 Chain automatic detecting machine
CN109300241A (en) * 2018-12-11 2019-02-01 上海口渡文化传播有限公司 A kind of circulation warehousing formula self-service sale device and its operation method
CN116475842A (en) * 2023-05-09 2023-07-25 冈田智能(江苏)股份有限公司 Cutter sleeve outer circle section deviation detection device and method and chain type cutter magazine

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1629613A (en) * 2003-12-19 2005-06-22 奥蒂斯电梯公司 Device for monitoring abnormal phenomenon in chains
CN101482490A (en) * 2009-01-21 2009-07-15 苏州环球链传动有限公司 Chain detection apparatus
CN202093188U (en) * 2011-06-28 2011-12-28 太仓椿盟链传动有限公司 Chain roller and sleeve missing detector

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1629613A (en) * 2003-12-19 2005-06-22 奥蒂斯电梯公司 Device for monitoring abnormal phenomenon in chains
CN101482490A (en) * 2009-01-21 2009-07-15 苏州环球链传动有限公司 Chain detection apparatus
CN202093188U (en) * 2011-06-28 2011-12-28 太仓椿盟链传动有限公司 Chain roller and sleeve missing detector

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106226838A (en) * 2016-08-22 2016-12-14 福建浔兴拉链科技股份有限公司 A kind of metal zip fastener few tooth detection device
CN107192552A (en) * 2017-05-25 2017-09-22 浙江东亿自动化科技有限公司 Chain automatic detecting machine
CN107192552B (en) * 2017-05-25 2019-12-27 浙江东亿自动化科技有限公司 Automatic chain detector
CN109300241A (en) * 2018-12-11 2019-02-01 上海口渡文化传播有限公司 A kind of circulation warehousing formula self-service sale device and its operation method
CN116475842A (en) * 2023-05-09 2023-07-25 冈田智能(江苏)股份有限公司 Cutter sleeve outer circle section deviation detection device and method and chain type cutter magazine
CN116475842B (en) * 2023-05-09 2023-09-29 冈田智能(江苏)股份有限公司 Cutter sleeve outer circle section deviation detection device and method and chain type cutter magazine

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Address after: 215428 Yalu Village Industrial Zone, Jingjing Town, Taicang City, Suzhou City, Jiangsu Province

Patentee after: Suzhou Chunmeng Intelligent Technology Co., Ltd.

Address before: 215412 Jiangsu city of Suzhou province Taicang City Lu Du Zhen Zhu Jing Industrial Park No. 9

Patentee before: Taicang Chunmeng Chain Drive Co.,Ltd.

CP03 Change of name, title or address