CN202087753U - Forging forming device for thick-wall conical hollow pipe - Google Patents
Forging forming device for thick-wall conical hollow pipe Download PDFInfo
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- CN202087753U CN202087753U CN 201120029015 CN201120029015U CN202087753U CN 202087753 U CN202087753 U CN 202087753U CN 201120029015 CN201120029015 CN 201120029015 CN 201120029015 U CN201120029015 U CN 201120029015U CN 202087753 U CN202087753 U CN 202087753U
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- 238000005242 forging Methods 0.000 title claims abstract description 15
- 238000000465 moulding Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种厚壁锥形空心管的锻造成形装置,属于无缝钢管的锥形空心管制造技术领域。 The utility model relates to a forging and forming device for a thick-walled tapered hollow pipe, which belongs to the technical field of tapered hollow pipe manufacturing of seamless steel pipes. the
背景技术 Background technique
对于锥形空心管大都是用无缝空心管经冲压模具经挤压变形制得,而该冲压模具由上模机构和下模机构组成,上模机构连接在压机的压头上,而下模机构则安装在压机的工作台上,其上模机构上设有对锥形空心管的小端口进行支撑的支撑柱和位于支撑柱的外周对空心管进行挤压使其塑性变形的锥形冲头,下模机构上设有对空心管进行夹紧定位的下夹座,将空心管夹在下夹座上,上模机构随压机的压头下移过程中,通过锥形冲头对空心管进行挤压使其塑性变形而形成锥形空心管。因此采用冷冲压使空心管达到缩颈变形工艺而制得的锥形空心管具有生产效率高和制造成本低的优点。但采用冲压工艺只能针对管壁相对较薄的空心管,但对于厚壁的空心管而言,如采用冲压模冲压制作锥形空心管,则需要较大的冲压力才能使空心管的管壁发生塑性变形而达到所需要的锥形空心管,但冷冲压的成形压力太大会导致空心管管壁的破裂或表面起皱而报废,使产品的成品率大幅度下降,因此,采用冷冲制作锥形空心管则不太适用。目前,也有是采用车削加工出锥形空心管,但这种加工方法需要空心管的壁厚预留一定的加工余量,不仅机加工量极大,还降低的材料利用率,造成生产成本高昂。 Most of the tapered hollow tubes are made of seamless hollow tubes through a stamping die through extrusion deformation, and the stamping die consists of an upper die mechanism and a lower die mechanism. The upper die mechanism is connected to the pressure head of the press, and the lower die mechanism The mold mechanism is installed on the workbench of the press, and the upper mold mechanism is provided with a support column for supporting the small port of the tapered hollow tube and a cone located on the outer periphery of the support column to squeeze the hollow tube to make it plastically deformed. The lower die mechanism is equipped with a lower clamping seat for clamping and positioning the hollow tube, and the hollow tube is clamped on the lower clamping seat. When the upper die mechanism moves down with the pressure head of the press, it passes through the tapered punch. Extruding the hollow tube causes plastic deformation to form a tapered hollow tube. Therefore, the tapered hollow tube produced by cold stamping to achieve the necking deformation process of the hollow tube has the advantages of high production efficiency and low manufacturing cost. However, the stamping process can only be used for hollow tubes with relatively thin walls, but for thick-walled hollow tubes, if the tapered hollow tube is made by stamping with a stamping die, a large stamping force is required to make the hollow tube The wall is plastically deformed to achieve the required tapered hollow tube, but too much forming pressure of cold stamping will cause the wall of the hollow tube to be cracked or the surface will be wrinkled and scrapped, which will greatly reduce the yield of the product. Therefore, cold stamping is used It is not suitable for making tapered hollow tubes. At present, there are also tapered hollow tubes processed by turning, but this processing method requires a certain machining allowance for the wall thickness of the hollow tube, which not only has a large amount of machining, but also reduces the utilization rate of materials, resulting in high production costs. . the
发明内容 Contents of the invention
本实用新型的目的是提供一种降低生产成本,提高成品率的厚壁锥形空心管的锻造成形装置。 The purpose of the utility model is to provide a forging and forming device for a thick-walled conical hollow tube which reduces production costs and improves the yield. the
本实用新型为达到上述目的的技术方案是:一种厚壁锥形空心管的锻造成形装置,其特征在于:包括上模座、下模座以及导向柱,所述的上模座的底部设有锥形的上弧形槽,下模座上的顶部设有与上弧形槽锥度相同的下弧形槽,下模座上的下弧形槽的槽深H2是上模座的上弧形槽的槽深H1的1.5~2倍,至少两个以上的导向柱固定在下模座上,且上模座上的各导向孔套装在各导向柱上并能相对移动。 The technical scheme of the utility model to achieve the above object is: a forging and forming device for a thick-walled conical hollow tube, which is characterized in that it includes an upper mold base, a lower mold base and a guide column, and the bottom of the upper mold base is set There is a tapered upper arc-shaped groove, and the top of the lower mold base is provided with a lower arc-shaped groove with the same taper as the upper arc-shaped groove. The groove depth H2 of the lower arc-shaped groove on the lower mold base is the upper arc of the upper mold base. The groove depth H1 of the shaped groove is 1.5 to 2 times, at least two or more guide columns are fixed on the lower mold base, and each guide hole on the upper mold base is sleeved on each guide column and can move relatively. the
本实用新型厚壁锥形空心管的锻造成形装置采用具有锥形上弧形槽的上模座上和具有锥形下弧形槽的下模座,因此厚壁空心管在上模座的上弧形槽以及下模座的下弧形槽内进行锻打,通过锥形的上弧形槽和下弧形槽对空心管进行挤压使金属材料发生塑性变形而制成锥形空心管,解决了厚壁空心管在冷冲压时管壁破裂或表面起皱的现象,由于空心管的壁厚不受限制,可适用于不同厚度的锥形空心管的制作。本实用新型将下弧形槽的槽深H2设计为是上弧形槽的槽深H1的1.5~2倍,既方便将空心管放置在下弧形槽内,又能有效地防止空心管在锻打过程中从下模座内跳出,能提高操作的安全性。本实用新型的上模座在上下动作时,上模座由导向柱导向,因此上模座只能上下移动,而不会发生偏移,可确保制作锥形空心管的不会变形,成形的锥形空心管的尺寸和形位公差完全满足设计的要求,不仅能提高成品率,而且也降低制造成成本。 The forging forming device of the thick-walled conical hollow tube of the utility model adopts an upper mold base with a conical upper arc-shaped groove and a lower mold base with a tapered lower arc-shaped groove, so the thick-walled hollow tube is placed on the upper mold base. The arc-shaped groove and the lower arc-shaped groove of the lower mold base are forged, and the hollow tube is extruded through the tapered upper arc-shaped groove and the lower arc-shaped groove to make the metal material plastically deformed to form a tapered hollow tube. It solves the phenomenon that the wall of the thick-walled hollow tube is broken or the surface is wrinkled during cold stamping. Since the wall thickness of the hollow tube is not limited, it is suitable for the production of tapered hollow tubes of different thicknesses. In the utility model, the groove depth H2 of the lower arc-shaped groove is designed to be 1.5 to 2 times of the groove depth H1 of the upper arc-shaped groove, which not only facilitates placing the hollow tube in the lower arc-shaped groove, but also effectively prevents the hollow It jumps out from the lower mold seat during punching, which can improve the safety of operation. When the upper mold base of the utility model moves up and down, the upper mold base is guided by the guide column, so the upper mold base can only move up and down without deviation, which can ensure that the tapered hollow tube will not be deformed and formed. The size and shape tolerance of the tapered hollow tube fully meet the design requirements, which can not only improve the yield, but also reduce the manufacturing cost.
附图说明 Description of drawings
下面结合附图对本实用新型的实施例作进一步的详细描述。 Embodiments of the present utility model are described in further detail below in conjunction with the accompanying drawings. the
图1是本实用新型锥形管锻造成形装置的结构示意图。 Fig. 1 is a structural schematic diagram of a tapered tube forging forming device of the present invention. the
图2是图1的A-A的剖视结构图。 Fig. 2 is a cross-sectional structure diagram of A-A in Fig. 1 . the
其中:1-上模座,11-上燕尾,12-上弧形槽,2-导向柱,3-下模座,31-下燕尾,32-下弧形槽,4-空心管,5-夹钳。 Among them: 1-upper mold base, 11-upper dovetail, 12-upper arc groove, 2-guide column, 3-lower mold base, 31-lower dovetail, 32-lower arc groove, 4-hollow tube, 5- clamp. the
具体实施方式Detailed ways
见图1~2所示,本实用新型的厚壁锥形空心管的锻造成形装置,包括上模座1、下模座3以及导向柱2,上模座1的底部设有锥形的上弧形槽12,下模座3上的顶部设有与上弧形槽12锥度相同的下弧形槽32,见图1~2所示,当上模座1与下模座3扣合时,上弧形槽12和下弧形槽32构成扁形的锥孔,而下模座3上的下弧形槽32的槽深H2是上模座1的上弧形槽12的槽深H1的1.5~2倍,至少两个以上的导向柱2固定在下模座3上,可沿下模座3的四周设置四个导向柱2,上模座1的各导向孔套装在各导向柱2上并能相对移动,通过导向柱2使上模座1只能上下移动,而不能偏移。见图1所示,本实用新型上模座1的上部设有上燕尾11或上燕尾槽,可与锻锤上的燕尾槽或燕尾连接,方便将上模座1连接在锻锤上,上模座1随锻锤上下移动而锻打空心管4,而下模座3的下部设有下燕尾31或下燕尾槽,可与工作台上的燕尾槽或燕尾连接,方便将下模座3连接在工作台上。
As shown in Figures 1 to 2, the forging and forming device of the thick-walled conical hollow tube of the present invention includes an
见图2所示,本实用新型工作时,通过夹钳5将加热至锻造温度的空心管4一侧夹住,空心管4在下模座3上的下弧形槽32内螺旋线连续转动,锻锤带动上模座1作上下往复运动,通过上模座1上的上弧形槽12和下模座3上的下弧形槽32使空心管4变形,直到空心管4变形成所需的锥形空心管为止。
As shown in Figure 2, when the utility model is working, the
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120029015 CN202087753U (en) | 2011-01-27 | 2011-01-27 | Forging forming device for thick-wall conical hollow pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120029015 CN202087753U (en) | 2011-01-27 | 2011-01-27 | Forging forming device for thick-wall conical hollow pipe |
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| Publication Number | Publication Date |
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| CN202087753U true CN202087753U (en) | 2011-12-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201120029015 Expired - Fee Related CN202087753U (en) | 2011-01-27 | 2011-01-27 | Forging forming device for thick-wall conical hollow pipe |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102886443A (en) * | 2012-09-17 | 2013-01-23 | 芜湖市续元工贸有限公司 | Stamping die and stamping method thereof |
-
2011
- 2011-01-27 CN CN 201120029015 patent/CN202087753U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102886443A (en) * | 2012-09-17 | 2013-01-23 | 芜湖市续元工贸有限公司 | Stamping die and stamping method thereof |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111228 Termination date: 20150127 |
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| EXPY | Termination of patent right or utility model |