CN202591382U - Stretching mould for disclike workpiece - Google Patents

Stretching mould for disclike workpiece Download PDF

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Publication number
CN202591382U
CN202591382U CN 201220137411 CN201220137411U CN202591382U CN 202591382 U CN202591382 U CN 202591382U CN 201220137411 CN201220137411 CN 201220137411 CN 201220137411 U CN201220137411 U CN 201220137411U CN 202591382 U CN202591382 U CN 202591382U
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Prior art keywords
diameter
pit
plate
template
mould
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Expired - Fee Related
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CN 201220137411
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Chinese (zh)
Inventor
王惠红
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WUXI OEBO VALVE TECHNOLOGY Co Ltd
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WUXI OEBO VALVE TECHNOLOGY Co Ltd
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Abstract

The utility model relates to a disclike workpiece stretching mould, in particular to a disclike workpiece stretching mould for processing a cover plate of an air cylinder on a right angle valve. The disclike workpiece stretching mould comprises a mould plate, a pressure plate and a punch. The mould plate is provided with a recess, and a flat pit for placing a panel is formed in the upper surface of the mould plate in a position above the recess. The pressure plate is provided with a circular hole which corresponds to the flat pit and the recess in the mould plate in position. The punch is divided into an upper section and a lower section. The upper section is cylindrical, and the diameter of the upper section is equal to that of the circular hole in the pressure plate. The lower section is a trapezoidal cylinder, and the shape of the lower section corresponds to that of the recess in the mould plate. The diameter of the lower end of the lower section of the punch plus two times of thickness of the panel is equal to the diameter of the bottom of the recess in the mould plate. The diameter of the upper end of the lower section of the punch plus two times of thickness of the panel is equal to the diameter of the top of the recess in the mould plate. The disclike workpiece stretching mould is less in energy consumption and low in production cost. The disclike workpiece produced by the disclike workpiece stretching mould is good in quality and low in rejection ratio.

Description

盘状工件拉伸模具Disc-shaped workpiece drawing die

技术领域 technical field

本实用新型涉及一种盘状工件冲压模具。具体说,是用来加工直角阀上气缸盖板的盘状工件拉伸模具。  The utility model relates to a disc-shaped workpiece stamping die. Specifically, it is a drawing die for a disc-shaped workpiece used to process a cylinder head plate on a right-angle valve. the

背景技术 Background technique

目前在机械加工行业,用来加工盘状工件采用的方法主要是铸造方法,即利用盘状下模和柱状上模,在将金属熔液倒入盘状下模的同时,使柱状上模进入盘状下模内,从而将金属熔液压铸成盘状工件毛坯。然后,再对金属毛坯进行切削加工,制成所需的盘状工件。由于采用铸造方法需要配备熔炉来对金属进行熔炼,耗能较多,生产成本高。又由于采用铸造方法要求金属熔液的杂质含量要特别低,否则,铸造出的工件内容易出现气泡。因此,采用铸造方法生产出的盘状工件质量较差,废品率较高。  At present, in the machining industry, the method used to process disc-shaped workpieces is mainly the casting method, that is, using the disc-shaped lower mold and the columnar upper mold, while pouring the molten metal into the disc-shaped lower mold, the columnar upper mold enters the In the disc-shaped lower mold, the molten metal is hydraulically cast into a disc-shaped workpiece blank. Then, the metal blank is cut to make the required disc-shaped workpiece. Since the casting method needs to be equipped with a melting furnace to smelt the metal, the energy consumption is high and the production cost is high. And because the casting method requires the impurity content of the molten metal to be particularly low, otherwise, air bubbles are likely to appear in the cast workpiece. Therefore, the quality of the disc-shaped workpiece produced by the casting method is relatively poor, and the reject rate is high. the

实用新型内容 Utility model content

本实用新型要解决的问题是提供一种盘状工件拉伸模具。这种盘状工件拉伸模具,耗能少,生产成本低。采用这种模具生产的盘状工件,质量好,废品率低。  The problem to be solved by the utility model is to provide a drawing die for a disc-shaped workpiece. The disc-shaped workpiece stretching die has less energy consumption and low production cost. The disc-shaped workpiece produced by this mold has good quality and low scrap rate. the

为解决上述问题,本实用新型采取以下技术方案:  In order to solve the above problems, the utility model takes the following technical solutions:

本实用新型的盘状工件拉伸模具特点是包括模板、压板和冲头,模板上有凹坑,凹坑上端为喇叭形。模板上表面在凹坑的上方有用于放置板材的平底坑,平底坑的深度与板材的厚度相等。所述压板上有圆孔,该圆孔与模板上平底坑和凹坑的位置对应。所述冲头分为上段和下段,上段为圆柱形,其直径与压板上的圆孔直径相等,下段为梯形柱体,其形状与模板上凹坑的形状相对应,下段上端的直径与上段直径相等。冲头下段下端的直径+二倍的板材厚度=模板上凹坑底部的直径,冲头下段上端的直径+二倍的板材厚度=模板上凹坑顶部的直径。 The drawing die of the disc-shaped workpiece of the utility model is characterized in that it comprises a template, a pressing plate and a punch. There is a pit on the template, and the upper end of the pit is trumpet-shaped. The upper surface of the formwork has a flat pit for placing the plate above the pit, and the depth of the flat pit is equal to the thickness of the plate. There are circular holes on the pressing plate, which correspond to the positions of the flat-bottomed pits and pits on the template. The punch is divided into an upper section and a lower section. The upper section is cylindrical and its diameter is equal to the diameter of the round hole on the pressing plate. The lower section is a trapezoidal cylinder whose shape corresponds to the shape of the pit on the template. equal in diameter. The diameter of the lower end of the lower section of the punch + twice the thickness of the sheet = the diameter of the bottom of the pit on the template, the diameter of the upper end of the lower section of the punch + twice the thickness of the sheet = the diameter of the top of the pit on the template.

其中,所述压板上的圆孔、模板上的凹坑和冲头均与平底坑同心。  Wherein, the round hole on the pressing plate, the pit on the template and the punch are all concentric with the flat bottom pit. the

采取上述方案,具有以下优点:  Adopting the above scheme has the following advantages:

由上述方案可以看出,只需将本实用新型的盘状工件拉伸模具与冲压机配合使用,即可将金属板材冲压成盘状工件,与传统铸造方法相比,不需熔炉,耗能少,可降低生产成本。又由于采用本实用新型的盘状工件拉伸模具冲压而成的盘状工件,其质量的好坏完全取决于金属板材的质量,只要选用较好的板材如不锈钢板材,就能确保工件的质量。因此,与背景技术相比,可避免工件中气泡的发生,确保工件的质量,大大降低工件的废品率。 It can be seen from the above scheme that the metal plate can be stamped into a disc-shaped workpiece only by using the disc-shaped workpiece drawing die of the utility model in conjunction with the punching machine. Compared with the traditional casting method, no furnace is required and energy consumption is reduced. Less, can reduce production cost. The quality of the disc-shaped workpiece stamped by the disc-shaped workpiece stretching die of the present utility model depends entirely on the quality of the metal sheet. As long as a better sheet such as a stainless steel sheet is selected, the quality of the workpiece can be guaranteed. . Therefore, compared with the background technology, the occurrence of air bubbles in the workpiece can be avoided, the quality of the workpiece can be ensured, and the rejection rate of the workpiece can be greatly reduced.

附图说明 Description of drawings

图1是本实用新型的盘状工件拉伸模具结构示意图;  Fig. 1 is the structural representation of the disc-shaped workpiece stretching die of the present utility model;

图2是本实用新型的盘状工件拉伸模具分解示意图。 Fig. 2 is an exploded schematic view of the disc-shaped workpiece stretching die of the present invention.

具体实施方式 Detailed ways

如图1和图2所示,本实用新型的盘状工件拉伸模具包括模板6、压板2和冲头,模板6上有凹坑5,凹坑5上端为喇叭形。模板6上表面在凹坑5的上方有用于放置板材的平底坑1,平底坑1的深度与板材的厚度相等。所述压板2上有圆孔,该圆孔与模板上平底坑1和凹坑5的位置对应。所述冲头分为上段3和下段4,上段3为圆柱形,其直径与压板2上的圆孔直径相等,下段4为梯形柱体,其形状与模板上凹坑5的形状相对应,下段4上端的直径与上段3直径相等。本实施例中冲头下段4的长度加板材厚度等于凹坑5的深度。冲头下段4下端的直径+二倍的板材厚度=模板上凹坑5底部的直径,冲头下段4上端的直径+二倍的板材厚度=模板上凹坑5顶部的直径。所述压板2上的圆孔、模板上的凹坑5和冲头均与平底坑1同心。  As shown in Figures 1 and 2, the disc-shaped workpiece drawing die of the present utility model includes a template 6, a pressing plate 2 and a punch. There is a pit 5 on the template 6, and the upper end of the pit 5 is trumpet-shaped. The upper surface of the template 6 has a flat-bottomed pit 1 for placing the plate above the pit 5, and the depth of the flat-bottomed pit 1 is equal to the thickness of the plate. There is a round hole on the pressing plate 2, and the round hole corresponds to the positions of the flat-bottomed pit 1 and the pit 5 on the template. The punch is divided into an upper section 3 and a lower section 4, the upper section 3 is cylindrical, and its diameter is equal to the diameter of the round hole on the pressing plate 2, and the lower section 4 is a trapezoidal cylinder whose shape corresponds to the shape of the pit 5 on the template. The diameter of the upper end of the lower section 4 is equal to the diameter of the upper section 3 . In this embodiment, the length of the lower section 4 of the punch plus the thickness of the sheet is equal to the depth of the pit 5 . The diameter of the lower end of the lower section 4 of the punch+twice the thickness of the plate=the diameter of the bottom of the pit 5 on the template, the diameter of the upper end of the lower section 4 of the punch+twice the thickness of the sheet=the diameter of the top of the pit 5 on the template. The circular hole on the pressing plate 2, the pit 5 and the punch on the template are all concentric with the flat pit 1. the

工作时,先用夹具将模板6固定在冲压机底座上,再将被冲压的金属板放入模板上的平底坑1内,然后,利用夹具使压板2紧压在模板6上表面上,使金属板被夹持在模板6与压板2中间,最后,利用冲压机使冲头依次快速进入压板2上圆孔和模板上的凹坑5内,将金属板冲压成盘状工件。  During work, the template 6 is first fixed on the base of the punching machine with a clamp, and then the punched metal plate is put into the flat pit 1 on the template, and then the clamp is used to press the pressing plate 2 tightly on the upper surface of the template 6, so that The metal plate is clamped between the template 6 and the pressing plate 2. Finally, the punch is quickly entered into the round hole on the pressing plate 2 and the pit 5 on the template by using a punching machine, and the metal plate is stamped into a disc-shaped workpiece. the

Claims (3)

1. the plate-like workpiece drawing die is characterized in that comprising template (6), pressing plate (2) and drift, and pit (5) is arranged on the template (6), and pit (5) upper end is tubaeform; Template (6) upper surface is useful on the flat hole (1) of placing sheet material in the top of pit (5), the degree of depth of flat hole (1) equates with the thickness of sheet material; Said pressing plate has circular hole on (2), and this circular hole is corresponding with the position that template (6) goes up flat hole (1) and pit (5); Said drift is divided into epimere (3) and hypomere (4); Epimere (3) is cylindrical; Its diameter equates with Circularhole diameter on the pressing plate (2); Hypomere (4) is trapezoidal cylinder, and the shape of pit (5) is corresponding on its shape and the template, the diameter and epimere (3) equal diameters of hypomere (4) upper end; The diameter of pit (5) bottom on sheet metal thickness=template of diameter+two of drift hypomere (4) lower end times, the diameter at pit (5) top on sheet metal thickness=template of diameter+two of drift hypomere (4) upper end times.
2. plate-like workpiece drawing die according to claim 1 is characterized in that circular hole, the pit on the template (5) and the drift on the said pressing plate (2) is all concentric with flat hole (1).
3. plate-like workpiece drawing die according to claim 1 is characterized in that the length of said drift hypomere (4) adds the degree of depth that sheet material thickness equals pit (5).
CN 201220137411 2012-04-04 2012-04-04 Stretching mould for disclike workpiece Expired - Fee Related CN202591382U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220137411 CN202591382U (en) 2012-04-04 2012-04-04 Stretching mould for disclike workpiece

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Application Number Priority Date Filing Date Title
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Publications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102615184A (en) * 2012-04-04 2012-08-01 无锡欧易博阀业科技有限公司 Drawing die for disc-shaped workpiece
CN108422154A (en) * 2018-02-23 2018-08-21 河南宏源车轮股份有限公司 A kind of Wheel retainer ring processing method and cold stamping die
CN110911934A (en) * 2019-12-09 2020-03-24 中国航空工业集团公司北京航空精密机械研究所 Forming die and method for slip ring brush wire

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102615184A (en) * 2012-04-04 2012-08-01 无锡欧易博阀业科技有限公司 Drawing die for disc-shaped workpiece
CN108422154A (en) * 2018-02-23 2018-08-21 河南宏源车轮股份有限公司 A kind of Wheel retainer ring processing method and cold stamping die
CN110911934A (en) * 2019-12-09 2020-03-24 中国航空工业集团公司北京航空精密机械研究所 Forming die and method for slip ring brush wire

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121212

Termination date: 20140404