CN202077552U

CN202077552U - Automatic tobacco stem braiding machine

Info

Publication number: CN202077552U
Application number: CN2011201260046U
Authority: CN
Inventors: 肖国明
Original assignee: SICHUAN TOBACCO CO LTD LIANGSHANZHOU CO LTD HUILI MARKETING DEPARTMENT
Current assignee: SICHUAN TOBACCO CO LTD LIANGSHANZHOU CO LTD HUILI MARKETING DEPARTMENT
Priority date: 2011-04-26
Filing date: 2011-04-26
Publication date: 2011-12-21
Anticipated expiration: 2021-04-26

Abstract

The utility model discloses an automatic tobacco stem braiding machine, which belongs to tobacco processing machinery and comprises a host (1) and a fixed framework (2). The host (1) is provided with a power device, circuits of the power device are controlled by a control system (3), the fixed framework (2) is provided with a slide groove (4), and the host (1) is mounted in the slide groove (4) via a sliding device and can slide in the slide groove (4). A motor unit drives a transmission device to lead two tobacco grabbing wheels to realize positive rotation and negative rotation, when the tobacco stem braiding machine operates to complete one-step tobacco stem braiding operation, the host always slides in the slide groove at constant speed, so that the density of braided tobaccos is uniform, problems that the braided tobaccos drop during baking and the like are avoided, the control system controls start and close of the motor unit, and accordingly the automatic tobacco stem braiding machine can realize continuous uninterrupted operation and is higher in efficiency. The automatic tobacco stem braiding machine is simple in structure, can be used in various flue-cured tobacco production places and is wide in application range.

Description

Tobacco leaf is compiled the bar machine automatically

Technical field

The utility model relates to a kind of tobacco leaf processing equipment, and a kind of tobacco leaf of saying so is more specifically compiled the bar machine automatically.

Background technology

In the preparation process of flue-cured tobacco, need the new fresh tobacco leaf that to adopt back in the farmland, just can enter barn behind the bar and toast, and newly fresh tobacco leaf, blade quantity are more by compiling, and new fresh tobacco leaf in heaps can not stir again with sudden force and long-time the stacking, otherwise will directly influence baking quality.The mode of tobacco leaf volume bar mainly contains two kinds at present, a kind of is traditional manual bar of compiling, be about to the piecemeal arrangement of tobacco leaf, be woven into the tobacco rod both sides back and forth with tobacco tying thread, owing to be to adopt pure manual operation, therefore efficient is lower, needs to drop into lot of manpower and material resources in the operation process, and use in the area that is not suitable for the tobacco leaf implant mass.Another kind is semi-automatic tobacco leaf cigarette weaving machine and electronic tobacco leaf cigarette weaving machine, and semi-automatic tobacco leaf cigarette weaving machine is owing to be to adopt simple manual machinery to compile bar, thereby compiles the bar mode with traditional manual tobacco leaf and compare, and does not significantly promote on operating efficiency.And domestic electronic cigarette weaving machine generally all is to introduce Brazilian technology production, adopt the sewing machine The Knitting Principle, though the mode of compiling bar with aforementioned two kinds of tobacco leaves on operating efficiency is compared apparent in view lifting is arranged, but the tobacco leaf density unevenness that this kind volume bar machine is compiled out is even, leaf at tobacco leaf is tied up part too high, and in the process of mechanical work since its to compile rod unit running very fast, the leaf that makes tobacco leaf is often being broken by machinery, make the tobacco leaf that weaves after baking, reduce the quality of its dimensional standard and finished product flue-cured tobacco, be that the tobacco leaf that this kind mode is worked out out drops because of tobacco leaf is heated in the process of baking easily, make the density unevenness of finished product flue-cured tobacco even, and too much consume fuel in the bake process.The volume bar machine complex structure of this kind structure, volume is bigger, the cost of transportation height, its parts also damage easily in the actual use of compiling the bar machine, make to compile on the bar machine tobacco leaf and compile the employed tobacco tying thread of bar and often cut off.Though therefore tens of kinds of tobacco leaf cigarette weaving machines are arranged for many years on the market, but because the above-mentioned deficiency of ubiquity, thereby the approval and the industry that can not get the tobacco grower are good, therefore how to produce and to overcome above-mentioned deficiency, and the lower tobacco leaf of production cost is compiled the big technical barrier that the bar machine is current cured tobacco production solution that the field presses for automatically.

The utility model content

The purpose of this utility model is to solve above-mentioned deficiency, provides a kind of volume bar even, and the less a kind of tobacco leaf of volume is compiled the bar machine automatically.

For solving above-mentioned technical problem, the utility model by the following technical solutions:

A kind of tobacco leaf provided by the utility model is compiled the bar machine automatically, comprise main frame and fixed frame, power set are installed on the main frame, power set carry out circuit control by control system, fixed frame is provided with chute, main frame is installed in the chute by carriage, and main frame can slide in chute, described main frame is provided with transmission device, grab impeller and retaining impeller, transmission device links to each other with the connecting axle of grabbing impeller with power set respectively, power set drive by transmission device and grab wheel rotation, described grab also be provided with divergent shape on the impeller grab impeller (61), also be movably installed with the branch impeller on the described retaining impeller, and divide impeller to contact, grab impeller and can drive the branch impeller when grabbing wheel rotation and move up and down with grabbing impeller; Describedly wire installation also is installed near grabbing impeller, the relevant position on the main frame also is equipped with ply-yarn drill and the regulating wheel that matches with wire installation;

Above-mentioned tobacco leaf is compiled the bar machine automatically, one end of described main frame also is provided with upper mounted plate and bottom plate, upper mounted plate and bottom plate cooperatively interact and make the gap between them form the mass transport mouth, also be equipped with on the fixed frame and put assembly, put in the assembly part and fix, and an end of fixed mount is fixed on the control system and contact with touch switch in the control system by fixed mount; Also be provided with on the described fixed frame and carry the leaf platform, be attached with the bar card near an end that carries the leaf platform on the fixed frame.

Further technical scheme is: described power set are the motor unit that are made of two motors, motor unit links to each other with control system by lead, at least be provided with starting switch on the control system, by the open and close of starting switch control motor unit.

Further technical scheme is: the described impeller of grabbing is connected with transmission device by power transmission shaft respectively for two up and down; Described transmission device is a gear train, by a plurality of gears of rotating and drive up and down two respectively with power transmission shaft that gear matches and grab impeller and be opposite direction and rotate of being meshing with each other.

Further technical scheme is: in the described transmission device by driving gear, sector gear, central gear and driven gear constitute, each gear is installed in main frame inside by the axle center axle respectively, described driving gear has two, and two driving gears are meshing with each other, be fixed with touch device respectively on two driving gears, touch device is controlled draw runner respectively and is moved up and down, fixedly connected with the output shaft of motor unit in the axle center of one of them driving gear, central gear comprises canine tooth and the little tooth that two axis overlap, canine tooth on the central gear is meshed with driven gear, the connecting axle of the axle center fixing cord dish of driven gear, and two driven wheels of grabbing the impeller connecting axle also are meshed with one of them driving gear respectively up and down, and two touch devices of grabbing impeller connecting axle and driving gear are by contacting with draw runner, draw runner is two, and is separately fixed on two limits of sector gear, and sector gear is meshed with the little tooth of central gear.

Further technical scheme is: described wire installation is made of lead dish and arc traverse shaft, the lead dish is fixed on the main frame, and its axle center is connected with transmission device by connecting axle, the arc traverse shaft is fixed on the lead dish, and grab between the impeller for two about lead dish and arc traverse shaft all place, all be provided with orthogonal wire guide on lead dish and the arc traverse shaft.

Further technical scheme is: described retaining impeller is fixed on the side of main frame, and place up and down two to grab between the impeller, and the branch impeller that install its top can contact with the impeller of grabbing of grabbing impeller up and down respectively, grabs the impeller co-rotation and drives and divide an impeller to move up and down for two up and down.

Further technical scheme is: described put assembly be fixed on the fixed mount row's impeller be fixed on leaf on the frame the height plate, its is positioned at the height plate below of row's impeller in middle period.

Further technical scheme is: described regulating wheel is installed on the power transmission shaft of transmission device on the main frame, and contacts with the shell of main frame.

Further technical scheme is: described main frame top is equipped with bobbin and lead frame.

Compared with prior art, the beneficial effects of the utility model are: drive transmission device by motor unit and make two to grab impeller realization forward and reverse, finish in the process of once compiling the bar operation in the operation of volume bar machine, main frame at the uniform velocity slides in chute all the time, make the tobacco leaf density of working out out even, avoid the tobacco leaf that weaves to occur dropping or the generation of problem such as fracture in the process of baking, the open and close of control system control motor unit, compile the operation of bar machine continuous uninterrupted but make, compile bar efficient height.And it is simple in structure that a kind of tobacco leaf provided by the utility model is compiled the bar machine automatically, and volume is less, is suitable for suitability for industrialized production, and can use applied range in various cured tobacco production place.

Description of drawings

Fig. 1 is a structural representation of the present utility model;

Fig. 2 is that the A of Fig. 1 is to schematic diagram.

Among the figure, 1 main frame, 2 fixed frames, 3 control systems, 4 chutes, 5 transmission devices, 6 are grabbed impeller, 61 and are grabbed impeller, 7 retaining impeller, 71 fens impeller, 8 ply-yarn drills, 9 regulating wheels, 10 upper mounted plates, 11 bottom plates, 12 fixed mounts, 13 touch switch, 14 years leaf platforms, 15 bar cards, 16 motor unit, 17 starting switches, 18 arc traverse shafts, 19 leaves height plate, 20 row's impeller, 21 driving gears, 22 sector gears, 23 draw runners, 24 bobbins, 25 lead frames, 26 lead dishes.

The specific embodiment

As Fig. 1, shown in Figure 2, a kind of tobacco leaf provided by the utility model is compiled the bar machine automatically, comprise main frame 1 and fixed frame 2, on the main frame 1 power set are installed, power set carry out circuit control by control system 3, power set preferably adopt motor, rotate for better driving transmission device 5, adopt two motors to form motor unit 16 in the present embodiment, motor unit 16 links to each other with control system 3 by lead, at least be provided with starting switch 17 on the control system 3, other control button also can be set according to actual needs, by the open and close of starting switch 17 control motor unit 16, for placing the used ball of string of establishment tobacco leaf, prevent that its knotting is agglomerating, bobbin 24 and lead frame 25 can be installed at main frame 1 top.

Fixed frame 2 is provided with chute 4, main frame 1 is installed in the chute 4 by carriage, and main frame 1 can slide in chute 4, described main frame 1 is provided with transmission device 5, grabs impeller 6 and retaining impeller 7, transmission device 5 links to each other with the connecting axle of grabbing impeller 6 with the output shaft of motor unit 16 respectively, motor unit 16 drives by transmission device 5 and grabs impeller 6 rotations, be the better power output that cooperates two motors to act on transmission device 5 simultaneously, to grab impeller 6 and be set to two up and down, and they are connected with transmission device 5 by power transmission shaft respectively; Described grab also be provided with divergent shape on the impeller 6 grab impeller 61.Described retaining impeller 7 is installed on the side of main frame 1 by connecting axle, and also be movably installed with branch impeller 71 on its top, divide impeller 71 can with grab impeller 61 and contact, grabbing impeller 61 can drive branch impeller 71 when impeller 6 rotates and move up and down with grabbing, the aforementioned transmission device of mentioning 5 is preferential, and what adopt is gear train, by a plurality of gears of rotating and drive up and down two respectively with power transmission shaft that gear matches and grab impeller 6 and be opposite direction and rotate of being meshing with each other; Preferably will keep off impeller 7 herein and be installed in up and down two and grab between the impeller 6, and the branch impeller 71 installed of its top can be respectively with grab impeller 6 up and down on the impeller 61 of grabbing contact, grab impeller 6 co-rotation and drive and divide impeller 71 to move up and down for two up and down.Described transmission device 5 can adopt gear to make up arbitrarily, its objective is to be implemented under the effect of motor unit 16 output shafts by pitch wheel makes the drive of transmission device 5 be connected power transmission shaft and connecting axle main story and counter-rotating with it, on the gear arrangement mode of transmission device 5, the preferential driving gear 21 that adopts, sector gear 22, central gear and driven gear constitute, each gear is installed in main frame 1 inside by the axle center axle respectively, described driving gear 21 has two, and two driving gears 21 are meshing with each other, be fixed with touch device respectively on two driving gears 21, touch device is controlled draw runner 23 respectively and is moved up and down, and fixedlys connected with the output shaft of motor unit 16 in the axle center of one of them driving gear 21.Central gear comprises canine tooth and the little tooth that two axis overlap, canine tooth on the central gear is meshed with driven gear, the connecting axle of the axle center fixing cord dish 26 of driven gear, and two driven wheels of grabbing impeller 6 connecting axles also are meshed with one of them driving gear 21 respectively up and down.Two touch devices of grabbing impeller 6 connecting axles and driving gear 21 are by contacting with draw runner 23, and draw runner 23 is two, and is separately fixed on two limits of sector gear 22, and sector gear 22 is meshed with the little tooth of central gear.

Describedly wire installation also is installed near grabbing impeller 6, the relevant position on the main frame 1 also is equipped with the ply-yarn drill 8 and regulating wheel 9 that matches with wire installation; Described wire installation is made of lead dish 26 and arc traverse shaft 18, lead dish 26 is fixed on the main frame 1, and its axle center is connected with transmission device 5 by connecting axle, arc traverse shaft 18 is fixed on the lead dish 26, and grab between the impeller 6 for two about lead dish 26 and arc traverse shaft 18 all place, all be provided with orthogonal wire guide on lead dish 26 and the arc traverse shaft 18.Regulating wheel 9 is installed on the output shaft of main frame 1 inner transmission device 5, and contacts with the shell of main frame 1.

One end of described main frame 1 also is provided with upper mounted plate 10 and bottom plate 11, upper mounted plate 10 and bottom plate 11 cooperatively interact and make the gap between them form the mass transport mouth, also be equipped with on the fixed frame 2 and put assembly, put in the assembly partly fixing by fixed mount 12, and an end of fixed mount 12 is fixed on the control system 3 and contact with touch switch 13 in the control system 3, putting assembly places in the process of tobacco leaf in operation process for compiling the bar machine, better with lead dish 26 with grab impeller 6 and match, preferential row's impeller 20 that is fixed on the fixed mount 12 and the leaf that is fixed on the frame 2 of adopting formed height plate 19, and its middle period is positioned at height plate 19 below of row's impeller 20; Also be provided with on the described fixed frame 2 and carry leaf platform 14, be attached with bar card 15 near an end that carries leaf platform 14 on the fixed frame 2, bar card 15 is preferably disposed on end both sides of carrying leaf platform 14, is set to symmetrically on the relation of position, is used to place the tobacco rod of waiting for establishment.

Main frame 1 operation principle was in the middle of tobacco leaf of the present utility model was compiled the bar machine automatically: the driving gear 21 that motor unit 16 drives in the transmission device 5 is clockwise, the draw runner 23 of the drive of the touch device on the driving gear 21 meanwhile also begins clockwise, sector gear 22 this moment clockwise direction under the drive of draw runner 23 rotates, sector gear 22 drives the little tooth counter-rotating of central gear, because the big pinion of central gear is fixed on the axle center side by side, therefore canine tooth reverses synchronously, central gear is meshed with driven gear, make driven gear clockwise, driven gear is fixedly coupled axle by the axle center makes lead dish 26 clockwise synchronously, lead dish 26 and arc traverse shaft 18 keep relative equilibrium with retaining impeller 7 all the time when not moving, when the driven wheel running of grabbing impeller 6 connecting axles promotes draw runner 23 motions, another draw runner 23 of grabbing on the driven wheel of impeller 6 connecting axles has left driven wheel, the draw runner 23 of driven wheel promotion simultaneously moves down, make draw runner 23 drive sector gear 22 counter-rotatings, the little tooth of sector gear 22 drive central gears is clockwise, and then make the canine tooth of central gear clockwise, the counter-rotating of drive driven gear, driven gear drives 26 counter-rotatings of lead dish by the connecting axle that is fixed on its axle center, the driven wheel of grabbing impeller 6 connecting axles that driving gear 21 drives simultaneously are meshed with it is clockwise, and drive another driving gear that is meshed with it 21 counter-rotatings, and then drive the counter-rotating of another driven wheel of grabbing impeller 6 connecting axles, make two to grab saequential transmission of impeller 6 realizations, a counter-rotating.

Tobacco leaf of the present utility model is compiled the bar machine in use automatically, at first with power connection, press the knob that retreats that on control system 3, is provided with, motor drives main frame 1 slides into fixed frame 2 one side near ply-yarn drill 8, fixed mount 12 is upwards pushed away, make fixed mount 12 on row's impeller 20 and retaining impeller 7 balances, one end of fixed mount 12 leaves the touch switch 13 on the control system 3, the use general supply disconnects, with the tobacco tying thread on the bobbin 24 through lead frame 25, pass through regulating wheel 9 again, pass the wire guide on the lead dish 26, direct puncture is crossed wire guide on the arc traverse shaft 18 and is moved on the ply-yarn drill 8 and block the end of a thread again, then tobacco leaf is placed on and puts on the assembly, make the petiole of tobacco leaf be aligned in row's impeller 20 and spread out, after suitable leaf is paved with ground floor to height plate 19, the tobacco rod two ends are placed on respectively on two bar cards 15, again at tobacco rod upper berth second layer tobacco leaf, after having spread, with fixed mount 12 pull-ups, making fixed mount 12 will arrange impeller 20 holds up, one end of fixed mount 12 is pressed to the touch switch 13 on the control system, touch switch 13 is with the power supply opening in the control system, this moment tobacco rod with retaining impeller 7 balances, the tobacco leaf leaf is part and tobacco rod two-layer about the circle is divided into, press the starting switch 17 on the control system, motor unit 16 is by 5 synchronous operations of output shaft driven gear transmission device, grab impeller 6 respectively with tobacco leaf leaf handle volume guide drum 26 centers for two, 18 pairs of lead dish 26 and arc traverse shafts periodically the rotating running grab leaf that impeller 6 is involved in up and down twining establishment, motor unit 16 synchronous operations made carriage carry main frame 1 to move forward when the starting switch 17 on control system was pressed.The tobacco leaf of retaining impeller about in the of 7 constantly moves up and down operation by minute impeller 71, tobacco leaf is delivered to two grabs on the impeller 61, grab impeller 61 and the tobacco leaf of catching is delivered to the center of lead dish 26, grabbing the tobacco tying thread of 18 li of arc traverse shafts on the lead dish 26 that the tobacco leaf on the impeller 61 constantly moves by rotating up and down compiles, when main frame 1 moves to fixed frame 2 near bar card 15 one side, just finish tobacco leaf and compile bar, touch switch 13 on the control system of an end of fixed mount 12 shake-up at this moment stops main frame 1, finish and compile bar and from arc traverse shaft 18, pull out tobacco tying thread this moment and disconnect and be tethered to two tobacco rod one ends on the bar card 15, then the tobacco leaf of finishing is proposed from carrying leaf platform 14, control system makes one of them motor counter-rotating drive main frame 1 slip of motor unit 16 get back to the first position that makes after finishing the volume bar, push to fixed mount 12 and prepare to compile next bar tobacco leaf, circulate with this.

Claims

1. a tobacco leaf is compiled the bar machine automatically, comprise main frame (1) and fixed frame (2), main frame is equipped with power set on (1), power set carry out circuit control by control system (3), fixed frame (2) is provided with chute (4), main frame (1) is installed in the chute (4) by carriage, it is characterized in that: described main frame (1) is provided with transmission device (5), grab impeller (6) and retaining impeller (7), transmission device (5) links to each other with the connecting axle of grabbing impeller (6) with power set respectively, power set drive by transmission device (5) and grab impeller (6) rotation, described grab also be provided with divergent shape on the impeller (6) grab impeller (61), also be movably installed with branch impeller (71) on the described retaining impeller (7), and divide impeller (71) can with grab impeller (61) and contact; Describedly wire installation also is installed near grabbing impeller (6), the relevant position on the main frame (1) also is equipped with the ply-yarn drill (8) and regulating wheel (9) that matches with wire installation;

One end of described main frame (1) also is provided with upper mounted plate (10) and bottom plate (11), upper mounted plate (10) and bottom plate (11) cooperatively interact and make the gap between them form the mass transport mouth, also be equipped with on the fixed frame (2) and put assembly, it is fixing by fixed mount (12) to put in the assembly part, and an end of fixed mount (12) is fixed on that control system (3) goes up and contact with touch switch (13) in the control system (3); Also be provided with on the described fixed frame (2) and carry leaf platform (14), fixed frame (2) is gone up near an end that carries leaf platform (14) and is attached with bar card (15).

2. tobacco leaf according to claim 1 is compiled the bar machine automatically, it is characterized in that: described power set are the motor unit (16) that are made of two motors, motor unit (16) links to each other with control system (3) by lead, is provided with starting switch (17) on the control system (3) at least.

3. tobacco leaf according to claim 1 is compiled the bar machine automatically, it is characterized in that: the described impeller (6) of grabbing is connected with transmission device (5) by power transmission shaft respectively for two up and down; Described transmission device (5) is a gear train.

4. tobacco leaf according to claim 3 is compiled the bar machine automatically, it is characterized in that: described wire installation is made of lead dish (26) and arc traverse shaft (18), lead dish (26) is fixed on the main frame, and its axle center is connected with transmission device by connecting axle, arc traverse shaft (18) is fixed on the lead dish (26), and grab between the impeller (6) for two about lead dish (26) and arc traverse shaft (18) all place, all be provided with orthogonal wire guide on lead dish (26) and the arc traverse shaft (18).

5. tobacco leaf according to claim 3 is compiled the bar machine automatically, it is characterized in that: described retaining impeller (7) is fixed on the side of main frame (1), and place up and down two to grab between the impeller (6), and the branch impeller (71) that install its top can contact with the impeller (61) of grabbing of grabbing impeller (6) up and down respectively.

6. tobacco leaf according to claim 3 is compiled the bar machine automatically, it is characterized in that: in the described transmission device (5) by driving gear (21), sector gear (22), central gear and driven gear constitute, each gear is installed in main frame (1) inside by the axle center axle respectively, described driving gear (21) has two, and two driving gears (21) are meshing with each other, be fixed with touch device respectively on two driving gears (21), touch device is controlled draw runner (23) respectively and is moved up and down, fixedly connected with the output shaft of motor unit (16) in the axle center of one of them driving gear (21), central gear comprises canine tooth and the little tooth that two axis overlap, canine tooth on the central gear is meshed with driven gear, the connecting axle of the axle center fixing cord dish (26) of driven gear, and two driven wheels of grabbing impeller (6) connecting axle also are meshed with one of them driving gear (21) respectively up and down; Two touch devices of grabbing impeller (6) connecting axle and driving gear (21) are by contacting with draw runner (23), and draw runner (23) is two, and is separately fixed on two limits of sector gear (22), and sector gear (22) is meshed with the little tooth of central gear.

7. tobacco leaf according to claim 1 is compiled the bar machine automatically, it is characterized in that: described put assembly for be fixed on the fixed mount (12) row's impeller (20) be fixed on leaf on the frame (2) height plate (19), its is positioned at height plate (19) below of row's impeller (20) in middle period.

8. tobacco leaf according to claim 1 is compiled the bar machine automatically, it is characterized in that: described regulating wheel (9) is installed in main frame (1) and goes up on the power transmission shaft of transmission device (5), and contacts with the shell of main frame.

9. tobacco leaf according to claim 1 is compiled the bar machine automatically, it is characterized in that: described main frame (1) top is equipped with bobbin (24) and lead frame (25).