CN202072969U - Straw separating and brooming machine - Google Patents
Straw separating and brooming machine Download PDFInfo
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- CN202072969U CN202072969U CN2011201427152U CN201120142715U CN202072969U CN 202072969 U CN202072969 U CN 202072969U CN 2011201427152 U CN2011201427152 U CN 2011201427152U CN 201120142715 U CN201120142715 U CN 201120142715U CN 202072969 U CN202072969 U CN 202072969U
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Abstract
The utility model discloses a straw separating and brooming machine, which comprises a driving device; a screw rod connected with the driving device; a screw sleeve fixed to a frame and sleeved on the outside of the screw rod; a vibratory screen arranged at the discharge end of the screw sleeve; and a feeding mechanism equipped with a feed hopper and connected with the screw sleeve. The inner wall of the screw sleeve is equipped with a second spiral corresponding to the first spiral of the screw rod. The straw separating and brooming machine has the advantages of energy saving and emission reduction, which turns waste into treasure. Renewable resources can be fully utilized by utilizing the machine. Compared with the conventional technology of straw pulp paper-making, water is saved by 70% per ton. Meanwhile, the electricity is saved by 50% and coals are saved by 50%. The paper pulp fiber yield is 30% prepared by boiling technology, while the yield is 85% prepared by the novel technology. By utilizing the straw separating and brooming machine, the passive situation of the conventional papermaking technology with high energy consumption, heavy pollution and high cost is thoroughly changed and the energy-efficient and environment-friendly society is really realized. Meanwhile, the straw separating and brooming machine creates income for farmers and facilitates the formation of a new Industry chain.
Description
Technical field
The utility model relates to pulp technology for making paper, particularly a kind of stalk wire-dividing broom purification machine.
Background technology
Must be in the present paper technology through digestion process, digestion process mainly is the technical process that removes lignin.The purpose of boiling is utilized the alkali electroless medicament exactly, removes lignin in the fibrous raw material as much as possible according to the needs of dissimilar paper pulp, keeps cellulose and hemicellulose, and makes the frotation pulping.
In the soda pulping process process, the alkali in the alkali lye mainly is consumed in: 1. with lignin reaction; 2. impel part cellulose and hemicellulose oxidation or hydrolysis and degrade; 3. the resin in the raw material is played saponification.Soda pulping process produces black liquid, after from raw material, isolating the paper pulp (being cellulose) that is insoluble to alkali lye, remaining is waste liquid, be called as black liquor because of its color is black, and wherein account for 25% lignin and account for materials such as 28% hemicellulose and wood sugar, potassium, nitrogen phosphorus, then discarded with black liquor.Contained pollutant has accounted for more than 90% of industrial pollution caused by paper manufacturing total emission volumn in the black liquor, and has the characteristic of high concentration and difficult degradation.
Because the papermaking of soda pulping process technology, produce a large amount of black liquor, but this technology is the unique technical of international and domestic papermaking straw pulp, because the black liquor pollution of its generation is more serious, and then papermaking straw pulp enterprise is forced to close down, at present domestic have nearly ten thousand tame papermaking straw pulp enterprises to stop production.And the lignin that can be used as animal feeding-stuff 25% with account for materials such as 28% hemicellulose and wood sugar, potassium, nitrogen phosphorus, discarded with black liquor, cause the waste of resource.
Therefore, how by abandoning using alkaline cooking technology, can reach lignin equally and separate with cellulose, to reduce the pollution level of paper technology, be those skilled in the art's problem demanding prompt solutions.
The utility model content
In view of this, the utility model provides a kind of stalk wire-dividing broom purification machine, to realize need not to use alkaline cooking technology, can reach the purpose that lignin separates with cellulose equally, reduces the pollution level of paper technology.
For achieving the above object, the utility model provides following technical scheme:
A kind of stalk wire-dividing broom purification machine comprises:
Driving arrangement;
The screw rod that links to each other with this driving arrangement;
Be fixed on the frame, and be set in the screw sheel in the described screw rod outside, the inwall of this screw sheel is provided with second screw line corresponding with first screw line of described screw rod;
Be arranged on the vibrating screen of the discharge end of described screw sheel;
With the feed mechanism that described screw sheel links to each other, this feed mechanism is provided with material bin.
Preferably, in above-mentioned stalk wire-dividing broom purification machine, described screw rod is sleeved on the main shaft by key, described main shaft links to each other with described driving arrangement, and by being supported by the front-end bearing pedestal and the back tile box base that are bolted on the procapsid, described first screw line is positioned on the outer peripheral face of this screw rod respectively at its two ends.
Preferably, in above-mentioned stalk wire-dividing broom purification machine, also comprise housing, described screw rod comprises the preceding screw rod and the rear screw bar that is positioned at this preceding screw rod rear side that is arranged near discharge end at least, and the height of first screw line on the described preceding screw rod is increased to the other end gradually by the end near discharge end;
Described screw sheel is bumped in the described housing, and its end corresponding with described preceding screw rod is the end screw sheel before the taper of other end flaring flaring near discharge end, and the screw sheel rear end is the rear screw sleeve before this taper;
Screw sheel is bumped in the taper procapsid of described housing before the described taper, and described rear screw sleeve is bumped in the back casing of described housing.
Preferably, in above-mentioned stalk wire-dividing broom purification machine, has the flat key of main shaft that cooperates with the flat keyway of main shaft offered on the described rear screw bar on the described main shaft.
Preferably, in above-mentioned stalk wire-dividing broom purification machine, described preceding screw rod is made up of two parts of axial distribution, and it comprises conical screw and the front screw that is positioned at this conical screw rear end near discharge end.
Preferably, in above-mentioned stalk wire-dividing broom purification machine, also comprise the plectrum cover that is set on the described main shaft, the outer peripheral face of this plectrum cover is provided with some plectrums.
Preferably, in above-mentioned stalk wire-dividing broom purification machine, first screw line on the described screw rod is a single conchoid, and the pitch of this single conchoid is increased to the other end gradually by the end near discharge end.
Preferably, in above-mentioned stalk wire-dividing broom purification machine, be provided with two left-handed nuts between described plectrum cover and the described conical screw.
Preferably, in above-mentioned stalk wire-dividing broom purification machine, also comprise:
Be arranged near the nozzle on the described taper procapsid inwall of discharge end, the seam of described front-end bearing pedestal is pushed down described nozzle, the outer surface of itself and described conical screw forms material and extrudes passage, and this material extrude passage by near an end of discharge end to other end flaring.
Preferably, in above-mentioned stalk wire-dividing broom purification machine, described feed mechanism is arranged at a side of described screw sheel, and is screw feed mechanism, and the angle of its pan feeding direction and described screw rod discharging direction is 70～85 °.
From above-mentioned technical scheme as can be seen, the stalk wire-dividing broom purification machine that the utility model provides, driving arrangement is used to drive the screw rod rotation, screw sheel is fixed on the frame, and be set in the outside of described screw rod, the inwall of this screw sheel is provided with second screw line corresponding with first screw line of screw rod.Because screw sheel is fixed on the frame, so it is fixed, in the process of screw rod rotation, first screw line on the screw rod and second screw line on the screw sheel relatively rotate, thereby can be with material such as the maize straw squeeze crack of putting in this screw sheel, by first screw line and the second screw line squeeze crack and propelling movement process, skin (cellulose) with stalk separates with marrow (lignin) gradually, because the marrow of stalk does not possess fiber properties, so carrying out along with squeeze crack, marrow is become broken powder by squeeze crack, and leatherware has fiber properties, and is become silk brooming by squeeze crack.Marrow is spilt by vibrating screen to the vibrating screen of discharge end when the marrow of the skin of silk brooming and broken powder is pushed, has cellulosic skin and then is retained in the vibrating screen.By the stalk wire-dividing broom purification machine that the utility model provides, the skin marrow separation with stalk makes fiber reach a brooming, and need not boiling just can be directly as paper making raw material.The utility model both can save energy reduction of discharging, and regenerated resources are fully utilized, and turned waste into wealth, compare with the papermaking straw pulp traditional handicraft by this The Application of Technology, water saving 70% per ton, the economize on electricity 50%, economize on coal 50%.The paper pulp fiber yield of digesting technoloy is 30%, new technology can reach 85%, has thoroughly changed the highly energy-consuming, high pollution of traditional paper technology, expensive passive situation, really realizes resource-conserving friendly environment society, and can be peasant's extra earning simultaneously, expedite the emergence of new industry chain (supply chain).
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
The structural representation of the stalk wire-dividing broom purification machine that Fig. 1 the utility model embodiment provides;
The structural representation of the stalk wire-dividing broom purification machine that Fig. 2 provides for another embodiment of the utility model.
The specific embodiment
The utility model discloses a kind of stalk wire-dividing broom purification machine,, can reach the purpose that lignin separates with cellulose equally, reduce the pollution level of paper technology to realize need not to use alkaline cooking technology.
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the utility model protection.
See also Fig. 1, the structural representation of the stalk wire-dividing broom purification machine that Fig. 1 the utility model embodiment provides.
The stalk wire-dividing broom purification machine that the utility model provides comprises driving arrangement, screw rod, screw sheel, vibrating screen 11 and feed mechanism.Wherein, screw rod links to each other with this driving arrangement, drives this screw rod by this driving arrangement and rotates.Driving arrangement can comprise main motor 1 and the main gear reducer 3 that connects by shaft coupling, and main gear reducer 3 links to each other with screw rod, preferably can being connected by crosshead shoe shaft coupling realization main gear reducer 3 and screw rod.Screw sheel is fixed on the frame, and be set in the outside of screw rod, it is the outside of screw rod, the inwall of this screw sheel is provided with second screw line corresponding with first screw line of screw rod, first screw line cooperates with the second screw line spiral, and the spacing between first screw line and the second screw line spiral is less, therefore pass through the extruding of first screw line and second screw line, can be with the epidermis squeeze crack of stalk, the marrow of epidermis inside is separated with epidermis, and, marrow is pulverized by continuously extruded, and epidermis is owing to have a fiber properties, and by silk brooming.Vibrating screen 11 is arranged on the discharge end of screw sheel, the stalk epidermis of marrow that is pulverized and quilt silk brooming is pushed to the discharge end of screw sheel by first screw line, and enters in the vibrating screen 11, because marrow (lignin) does not have fiber properties, therefore it is squeezed into broken powder, falls from vibrating screen.Feed mechanism links to each other with screw sheel, and this feed mechanism is provided with material bin 16, and stalk, pushes to raw material in the screw sheel under the propelling movement of feed mechanism by putting in the material bin 16, to participate in the extruding action.
The stalk wire-dividing broom purification machine that the utility model provides, driving arrangement is used to drive the screw rod rotation, screw sheel is fixed on the frame, and is set in the outside of screw rod, and the inwall of this screw sheel is provided with second screw line corresponding with first screw line of screw rod.Because screw sheel is fixed on the frame, so it is fixed, in the process of screw rod rotation, first screw line on the screw rod and second screw line on the screw sheel relatively rotate, thereby can the material such as the maize straw squeeze crack of this screw sheel will be put into, squeeze crack and propelling movement process by first screw line and second screw line, skin (cellulose) with stalk separates with marrow (lignin) gradually, because the marrow of stalk does not possess fiber properties, so carrying out along with squeeze crack, marrow is become broken powder by squeeze crack, and leatherware has fiber properties, and is become silk brooming by squeeze crack.Marrow is spilt by vibrating screen to the vibrating screen of discharge end when the marrow of the skin of silk brooming and broken powder is pushed, has cellulosic skin and then is retained in the vibrating screen.By the stalk wire-dividing broom purification machine that the utility model provides, the skin marrow separation with stalk makes fiber reach a brooming, and need not boiling just can be directly as paper making raw material.The utility model both can save energy reduction of discharging, and regenerated resources are fully utilized, and turned waste into wealth, compare with the papermaking straw pulp traditional handicraft by this The Application of Technology, water saving 70% per ton, the economize on electricity 50%, economize on coal 50%.Paper pulp fiber yield digesting technoloy is 30%, new technology can reach 85%, thoroughly changes the highly energy-consuming, high pollution of traditional paper technology, expensive passive situation, really realizes resource-conserving friendly environment society, and can be peasant's extra earning simultaneously, expedite the emergence of new industry chain (supply chain).
Owing between first screw line of screw rod and the material rubbing action takes place, therefore the requirement that exists the wearing and tearing back to change, in order to reduce maintenance cost, the screw rod that the utility model provides is crossed key and is sleeved on the main shaft 15, described main shaft 15 links to each other with described driving arrangement, and its two ends are supported by front-end bearing pedestal 12 and back tile box base 5 respectively, and front-end bearing pedestal 12 is by being bolted on the procapsid, and described first screw line is positioned on the outer peripheral face of this screw rod.When the wearing and tearing of first screw line need to change, only need change screw rod and get final product, need not together to change together with main shaft 15.
Because the degree of wear of screw rod position is different with speed, therefore in order further to reduce maintenance cost, screw rod can comprise the preceding screw rod and the rear screw bar 71 that is positioned at this preceding screw rod rear side that is arranged near its discharge end at least, is about to screw rod and is divided into preceding screw rod and rear screw bar 71 two parts.The height of first screw line on the preceding screw rod is increased to the other end gradually by the end near discharge end (discharge end of screw rod).
The end that screw sheel is corresponding with preceding screw rod is the end screw sheel 92 before the taper of other end flaring near discharge end.Be the screw sheel 92 preceding screw rod all tapered structure corresponding before the taper with it, the all rounded structure of the rear screw sleeve 91 that then screw rod 71 is corresponding with it, feed mechanism links to each other with this rear screw sleeve 91, second screw line before the taper on the screw sheel 92 and first screw line on the preceding screw rod, spacing with respect to second screw line on the rear screw sleeve 91 and first screw line on the rear screw bar 71 is less, therefore along with material by in rear screw sleeve 91 process that screw sheel 92 directions move before taper, the extruding dynamics increases gradually.Screw sheel 92 is bumped in the taper procapsid 82 of described housing before the taper, and described rear screw sleeve 91 is bumped in the back casing 81 of described housing.The closer to first screw line of screw sheel discharge end, also easy more being worn after screw sheel 92 and preceding screw rod damage before taper, can be changed it at any time, need not to change rear screw sleeve 91 and rear screw bar 71.
Preceding screw rod is made up of two parts of axial distribution, for example it can comprise conical screw 73 and the front screw 72 that is positioned at these conical screw 73 rear ends near discharge end, thereby will separate than front screw 72 with relative near the conical screw 73 of screw sheel discharge end away from the screw sheel discharge end, therefore can change separately conical screw more easy to wear 73, further reduce maintenance cost.
Have the flat key 6 of main shaft that cooperates with the flat keyway of main shaft offered on the rear screw bar 71 on the main shaft 15, promptly rear screw bar 71 is to realize the location by the flat key of the main shaft on the main shaft 15, and the flat key of this main shaft can be to the axially and radially location simultaneously of rear screw bar 71.The flat key of this main shaft can be in the end of main shaft 15 and is provided with the projection that exceeds its periphery, and the flat keyway of the main shaft of offering on the rear screw bar 71 and this projection are adaptive.
In order to improve stalk skin and the be evenly distributed degree of stalk marrow in vibrating screen 11 after separated, the utility model also can comprise the plectrum cover 13 that is set on the main shaft 15, and the outer peripheral face of this plectrum cover 13 is provided with some plectrums.The two ends of main shaft 15 are by bearings, and the bearing block that is used to support bearings at both ends is respectively front-end bearing pedestal 12 and back tile box base 5.Main shaft 15 drives plectrums cover 13 and rotates, and the plectrum on the plectrum cover 13 is kicked up stalk skin and stalk marrow, so that stalk skin and stalk marrow can drop on the vibrating screen 11 dispersedly, to improve screening effect.
First screw line on the rear screw bar 71 is preferably single conchoid, and the pitch of this single conchoid is increased i.e. rear screw bar 71 employing single conchoid reducing displacements propellings gradually to the other end by the end near discharge end.Therefore can satisfy the specification requirement that the extruding dynamics near screw sheel discharge end place increases gradually.
Be provided with two left-handed nuts 14 between plectrum cover 13 and the preceding screw rod (being conical screw 73), overlap 13 fixations, have the axial location effect of the two simultaneously concurrently so that conical screw 73 and plectrum to be provided.The utility model also can comprise casing and nozzle 10.Wherein, casing is set in the outside of screw sheel, and corresponding casing is two parts, is respectively the taper procapsid 82 that is set in preceding screw sheel 92 outsides of taper, with the back casing 81 that is set in rear screw sleeve 91 outsides, back casing 81 can link to each other by clamp with taper procapsid 82.
See also Fig. 2, the structural representation of the stalk wire-dividing broom purification machine that Fig. 2 provides for another embodiment of the utility model.
In order to reduce labor intensity of operating personnel, this use is novel also can to comprise chopper machine 21, the discharge end of this chopper machine 21 links to each other with material bin 16, the stalk that length is bigger at first passes through the pulverizing of chopper machine 21, come out by the discharging opening of the material after pulverizing, and enter in the material bin 16 by chopper machine 21.The utility model collection crushed stalk is separated and one with stalk skin marrow, and the operating efficiency of raising has reduced labor intensity of operating personnel.
By the stalk wire-dividing broom purification machine that uses the utility model to provide, can can come out the fiber separation in the stalk without boiling, fiber can be directly used in papermaking, paper-making industry can be resolved because of digesting technoloy causes the severe contamination problem, 14 kilograms in traditional handicraft ton consumption alkali promptly can be used for papermaking by this technology with the enzyme preparation method.
Through checking, utilize the stalk wire-dividing broom purification machine that the utility model provides that the maize straw raw material is removed marrow, expanded back slurrying, economize on alkali, reduce steam consumption, to improve aspect fibre strength and the length effect remarkable.By the fiber that the utility model makes easily bleach, fiber is long, drainability is better, slurry whiteness behind two sections oxygen delignifications reaches 52%ISO, satisfy the requirement of manufacture paper with pulp natural color sanitary paper and cutlery box fully, the toilet paper color and luster of manufacturing paper with pulp is soft, pliability good, class is high; The disposable lunch-box deflection of manufacturing paper with pulp is good, outward appearance is beautiful, is subjected to client's favorable comment deeply.
Each embodiment adopts the mode of going forward one by one to describe in this specification, and what each embodiment stressed all is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the utility model.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined herein General Principle can realize under the situation that does not break away from spirit or scope of the present utility model in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.
Claims (10)
1. a stalk wire-dividing broom purification machine is characterized in that, comprising:
Driving arrangement;
The screw rod that links to each other with this driving arrangement;
Be fixed on the frame, and be set in the screw sheel in the described screw rod outside, the inwall of this screw sheel is provided with second screw line corresponding with first screw line of described screw rod;
Be arranged on the vibrating screen (11) of the discharge end of described screw sheel;
With the feed mechanism that described screw sheel links to each other, this feed mechanism is provided with material bin (16).
2. stalk wire-dividing broom purification machine as claimed in claim 1, it is characterized in that, described screw rod is sleeved on the main shaft (15) by key, described main shaft (15) links to each other with described driving arrangement, and by being supported by the front-end bearing pedestal (12) and the back tile box base (5) that are bolted on the procapsid, described first screw line is positioned on the outer peripheral face of this screw rod respectively at its two ends.
3. stalk wire-dividing broom purification machine as claimed in claim 2, it is characterized in that, also comprise housing, described screw rod comprises the preceding screw rod and the rear screw bar (71) that is positioned at this preceding screw rod rear side that is arranged near discharge end at least, and the height of first screw line on the described preceding screw rod is increased to the other end gradually by the end near discharge end;
Described screw sheel is bumped in the described housing, and its end corresponding with described preceding screw rod is the end screw sheel (92) before the taper of other end flaring flaring near discharge end, and screw sheel (92) rear end is rear screw sleeve (91) before this taper;
Screw sheel (92) is bumped in the taper procapsid (82) of described housing before the described taper, and described rear screw sleeve (91) is bumped in the back casing (81) of described housing.
4. stalk wire-dividing broom purification machine as claimed in claim 3 is characterized in that, has the flat key of main shaft (6) that cooperates with the flat keyway of main shaft offered on the described rear screw bar (71) on the described main shaft (15).
5. stalk wire-dividing broom purification machine as claimed in claim 4 is characterized in that, described preceding screw rod is made up of two parts of axial distribution, the front screw (72) that it comprises the conical screw (73) of close discharge end and is positioned at this conical screw (73) rear end.
6. stalk wire-dividing broom purification machine as claimed in claim 5 is characterized in that, also comprises the plectrum cover (13) that is set on the described main shaft (15), and the outer peripheral face of this plectrum cover (13) is provided with some plectrums.
7. stalk wire-dividing broom purification machine as claimed in claim 6 is characterized in that first screw line on the described screw rod is a single conchoid, and the pitch of this single conchoid is increased to the other end gradually by the end near discharge end.
8. stalk wire-dividing broom purification machine as claimed in claim 7 is characterized in that, is provided with two left-handed nuts (14) between described plectrum cover (13) and the described conical screw (73).
9. stalk wire-dividing broom purification machine as claimed in claim 8 is characterized in that, also comprises:
Be arranged near the nozzle (10) on the described taper procapsid inwall of discharge end, the seam of described front-end bearing pedestal (12) is pushed down described nozzle (10), the outer surface of itself and described conical screw (73) forms material and extrudes passage, and this material extrude passage by near an end of discharge end to other end flaring.
10. stalk wire-dividing broom purification machine as claimed in claim 9 is characterized in that described feed mechanism is arranged at a side of described screw sheel, and is screw feed mechanism, and the angle of its pan feeding direction and described screw rod discharging direction is 70～85 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201427152U CN202072969U (en) | 2011-05-06 | 2011-05-06 | Straw separating and brooming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201427152U CN202072969U (en) | 2011-05-06 | 2011-05-06 | Straw separating and brooming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202072969U true CN202072969U (en) | 2011-12-14 |
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ID=45111073
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201427152U Expired - Fee Related CN202072969U (en) | 2011-05-06 | 2011-05-06 | Straw separating and brooming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202072969U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102226318A (en) * | 2011-05-06 | 2011-10-26 | 宋国亮 | Straw devillicating and fibrillating machine |
-
2011
- 2011-05-06 CN CN2011201427152U patent/CN202072969U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102226318A (en) * | 2011-05-06 | 2011-10-26 | 宋国亮 | Straw devillicating and fibrillating machine |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111214 Termination date: 20140506 |