CN202062251U - Numerical-control single-plate double-edge synchronous edging machine - Google Patents
Numerical-control single-plate double-edge synchronous edging machine Download PDFInfo
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- CN202062251U CN202062251U CN2011200172993U CN201120017299U CN202062251U CN 202062251 U CN202062251 U CN 202062251U CN 2011200172993 U CN2011200172993 U CN 2011200172993U CN 201120017299 U CN201120017299 U CN 201120017299U CN 202062251 U CN202062251 U CN 202062251U
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 13
- 238000007688 edging Methods 0.000 title abstract 4
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000003825 pressing Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 230000002146 bilateral effect Effects 0.000 claims description 12
- 238000005266 casting Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 35
- 239000010959 steel Substances 0.000 abstract description 35
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011324 bead Substances 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 241000209094 Oryza Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 229910001374 Invar Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000013000 roll bending Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model discloses a numerical-control single-plate double-edge synchronous edging machine, which relates to special equipment for processing steel plates and comprises various equipment and numerical control systems thereof. The equipment is disposed on a workbench (1), and a double-roller twin-point correcting mechanism (2), a feeding roller (6), a transmission system (8) of the feeding roller (6), a pressing roller (5) and a throwing mechanism (7) are sequentially connected. The numerical-control single-plate double-edge synchronous edging machine is characterized in that a dense-roller multi-point correcting mechanism (3) and a flexible pressing roller device (4) are arranged between the double-roller twin-point correcting mechanism (2) and the feeding roller (6). Novel synchronous follow-up processing technique for double edges of a vertical surface of a steel plate at a long distance is adopted, the dense-roller multi-point correcting mechanism, the flexible pressing roller device and a circular forced sheath type abutting wheel are designed and used in a combined manner, and the numerical-control single-plate double-edge synchronous edging machine realizes double-edge, vertical-surface, linear, high-precision, long-distance and continuous processing, and achieves the technical effect of energy and material economization, high efficiency and speediness.
Description
Technical field
The utility model relates to the steel plate special processing equipment, the bilateral synchronous chipping edger of specifically a kind of numerical control veneer.
Background technology
At present, there are a large amount of steel plates that use all kinds of different models of numerous machined enterprise in China, fast development along with processing industry, huge variation has taken place in the market demand, requirement to precision, efficient, the energy-saving and emission-reduction of the bilateral processing of steel plate, aspect such as reduce production costs is more and more higher, and the slitting bead cutter and the edge milling machines that generally use in the present steel plate processing industry of China do not satisfy new needs far away.Wherein have following subject matter: 1) waste material is many in the processing, and waste of raw materials is serious.With the slitting bead cutter is example, and when the roll bending of processing 12 millimeters thick, per 30 tons go out 350 kilograms in waste material, by 4500 yuan of/ton calculating, close 1575 yuan of RMB.According to incompletely statistics, have 2.6 hundred million tons more than with regard to the annual production of national steel plate, the sheet material if any 10% needs to cut edge, and the steel of annual waste reach the hundreds of thousands ton, are equivalent to the annual production of a bar mill, tens00000000 yuan of economic worths.In addition, the energy consumption of its equipment also is quite high.2) inefficiency.With the edge milling machines is example, processes the steel plate of 1.5 meters wide Q235 of 12 millimeters thick, per minute process velocity 1.5-2 rice (monolateral), and every edge milling machines per tour, two people can only process about (bilateral) 200-300 rice (40 tons), yield poorly, and recruitment is many.3) machining accuracy is low, and particularly the sheet material tolerance of long distance is bigger.4) metallurgical structure changes greatly in 20 millimeters of processing back two side elevations, has a strong impact on welding quality, buries down and does not allow detectable structure hidden danger.For this reason, some applying unit had been carried out many-sided trying to explore in recent years, though obtained some effects, but all there is not important breakthrough, more do not form complete new technological flow,, cut the waste so change the straight flange level of processing of China's sheet material, improve effect, reduce labour intensity and become the task of top priority.
Summary of the invention
For solving the technical problem of above-mentioned existence, the utility model provides a kind of numerical control veneer bilateral synchronous chipping edger, has adopted the servo-actuated processing technology, realizes sheet material two sides, synchronous, efficient, high-precision cutting effect, reduces raw-material waste, realizes energy-saving and emission-reduction.
For achieving the above object, the technical solution adopted in the utility model is as follows:
The bilateral synchronous chipping edger of a kind of numerical control veneer, include the various device and the digital control system thereof that are arranged on the workbench, wherein two roller two point calibration mechanisms, feeding running roller and transmission system thereof, roller wheel is connected in turn with material casting mechanism, between two roller two point calibration mechanisms and feeding running roller, be provided with close roller multiple spot aligning gear and flexible roller wheel device, described close roller multiple spot aligning gear includes running roller, casing, connect base plate, fixed support, leading screw, mounting flange, reductor and cylinder, running roller is arranged at casing one side, be provided with the connection base plate between two side box bodies, the both sides bottom half is respectively arranged with fixed support, leading screw is arranged between two fixed supports and with the reductor that is fixed in casing one side and is connected, the cylinder body of cylinder is fixedly set on the side fixed support, and the piston rod of cylinder is fixedlyed connected with mounting flange; Described flexible roller wheel device includes flexible roller wheel, spring, pressing plate and the slide block that is arranged at the running roller box house, and pressing plate is arranged at flexible roller wheel top, is provided with spring between pressing plate and flexible roller wheel, and pressing plate is provided with slide block.
The base plate of two roller two point calibration mechanisms is provided with circular powerful protective-cover type roller.
The utility model adopts long apart from the bilateral facade synchronous follow-up of steel plate new process for processing, designed close roller multiple spot aligning gear, flexible roller wheel device and circular powerful protective-cover type roller, said apparatus is used in combination with digital control system, thereby workpiece is carried out dynamic monitoring, the workpiece vibration and the upper and lower displacement that cause because of different curves have in time been eliminated, realized bilateral, facade, straight line, high accuracy, long distance, processing continuously, reached energy-conservation, material-saving, efficiently, technique effect efficiently, just produce waste material and only be at 1/10th of the slitting formula bead cutter of extensive use, economize on electricity 83%, in 10 meters of the steel plate straight line precision+-0.5 millimeter, no metallurgical structure changes in 20 millimeters at two edges, vertical 90 degree in corner have thoroughly solved the long problem of cutting apart from high linearity of sheet material.
Description of drawings
Fig. 1 is the utility model overall structure schematic diagram;
Fig. 2 is the structural representation of the close roller multiple spot of the utility model aligning gear 3;
Fig. 3 is the structural representation of the flexible roller wheel device 4 of the utility model.
The specific embodiment:
Below in conjunction with the drawings and specific embodiments the utility model is described in detail:
As shown in Figure 1, include the various device that is arranged on the workbench 1 and the digital control system of connection thereof, wherein two roller two point calibration mechanisms 2, feeding running roller 6 and transmission system 8, roller wheel 5 and material casting mechanism 7 are connected in turn, be provided with close roller multiple spot aligning gear 3 and flexible roller wheel device 4 between two roller two point calibration mechanisms 2 and feeding running roller 6, the base plate of two roller two point calibration mechanisms 2 is provided with circular powerful protective-cover type roller.
Described digital control system; the control system of forming by PRC, servo-drive system, frequency converter, touch-screen; the signals collecting of each system is finished by digital module; the automatic control of realized startup that the scale steel plate is in operation, stop, input is given in protection, speed, pressure, cutter; because whole digital control system is a prior art; those of ordinary skill all can be realized, so do not do detailed description here.
As shown in Figure 2, described close roller multiple spot aligning gear 3 includes running roller 31, casing 32, connects base plate 33, fixed support 34, leading screw 35, mounting flange 36, reductor 37 and cylinder 38, running roller 31 is arranged at casing 32 1 sides, be provided with between two side box bodies 32 and connect base plate 33, two side box bodies, 32 bottoms are provided with fixed support 34, leading screw 35 is arranged between two fixed supports 34 and with the reductor 37 that is fixed in casing 32 1 sides and is connected, the cylinder body of cylinder 38 is fixedly set on the side fixed support 34, and the piston rod of cylinder 38 is fixedlyed connected with mounting flange 36.
As shown in Figure 3, described flexible roller wheel device 4 includes flexible roller wheel 41, spring 43, pressing plate 44, slide block 45 and the cylinder 46, the pressing plate 44 that are arranged at running roller casing 42 inside and is arranged at flexible roller wheel 41 tops, thereby cylinder 46 is arranged at pressing plate 44 tops and promotes flexible pressure roller 41 and press down in order to promote pressing plate 44, be provided with spring 43 between pressing plate 44 and flexible roller wheel 41, pressing plate 44 is provided with slide block 45.
During use, under operation control to digital control system, the scale steel plate is placed on the feeding running roller on the workbench 1, proofread and correct through two roller two point calibration mechanisms 2 and 3 combinations of close roller multiple spot aligning gear, the scale steel plate is carried out the fine motion adjustment, start the transmission system 8 of feeding running roller 6, pass through sprocket wheel, chain drives running roller advances adjusted scale steel plate, the scale steel plate enters roller wheel 5 times, and roller wheel 5 presses down, and the scale steel plate continues to advance, by flexible roller wheel device 4, cylinder 46 promotes flexible roller wheel 41 and presses down, and the scale steel plate begins cutting, and the scale steel plate after the cutting enters material casting mechanism 7 through roller wheel 5 under the promotion of feeding running roller 6, the steel plate of dishing out, so far, finished the machining of the bilateral facade of veneer, it is bilateral that above-mentioned continuous process has formed the complete steel plate of a cover, facade, synchronously, the servo-actuated processing technology.
The scale steel plate is in traveling process, at first pass through the location of the running roller of two roller two point calibration mechanisms 2, during by close roller multiple spot aligning gear 3, at first be that reductor 37 drives leading screw 35 propelling casings 32, make running roller 32 proofread and correct the scale steel plate for the first time, when the scale steel plate is in the center, after leading screw 35 stops to feed, cylinder 38 begins to gas, promote the screw overcoat and drive casing 32, secondary is proofreaied and correct the scale steel plate, constantly moves repeatedly by above form in the scale steel plate is advanced, and has reached the effect of fine setting.When the scale steel plate is walked the running roller 31 of overstocked roller multiple spot aligning gear 3, the straight line signal of gathering is leaning on a little from long close roller multiple spot aligning gear 3 more, when the plate tail is passed by running roller 31, still keep the signals collecting of multiple spot straight line, thereby make steel plate guarantee the straight line precision of steel plate all the time along linear running.
During the flexible roller wheel 41 of scale steel plate by flexible roller wheel device 4, the spring 43 of the curve that 41 pairs of scale steel plates of flexible roller wheel plane reflection comes out below pressing plate 44 absorbs, different elastic force that slide block 45 discharges according to spring and moving both vertically have up and down reached the purpose of flexible pressure roller.
Circular powerful protective-cover type roller is installed on the base plate of two roller two point calibration mechanisms 2, and the powerful protective-cover type roller of described circle is promptly at the overcoat of running roller arranged outside circle, leaves one vertical flat mouthful in a circular side, exposes the running roller of inlaying in the cover.Because overcoat is circular, the size steel plate is in service at first when lacking, before wrench sideslip or cross the running roller boundary when being, run into circle, steel plate can enter running roller along the R curve and proofread and correct on the dotted line, avoided invar plate sideslip and broken the generation of aligning gear situation, overcoat is less with the running roller gap simultaneously, and the effect of good dust-proof, anti-outside powerful impact is arranged.
In sum, the utility model provides desirable sheet machining apparatus for industries such as the oil of China, chemical industry, shipbuilding, automobile, coal, steel mill, steel processing, for improving the sheet material processing technology of China, be energy-saving and emission-reduction, improve integrated production capacity and make positive contribution.
Claims (2)
1. bilateral synchronous chipping edger of numerical control veneer, include the various device and the digital control system thereof that are arranged on the workbench (1), wherein two roller two point calibration mechanisms (2), feeding running roller (6) and transmission system (8) thereof, roller wheel (5) is connected in turn with material casting mechanism (7), it is characterized in that, between two roller two point calibration mechanisms (2) and feeding running roller (6), be provided with close roller multiple spot aligning gear (3) and flexible roller wheel device (4), described close roller multiple spot aligning gear (3) includes running roller (31), casing (32), connect base plate (33), fixed support (34), leading screw (35), mounting flange (36), reductor (37) and cylinder (38), running roller (31) is arranged at casing (32) one sides, be provided with between two side box bodies (32) and connect base plate (33), two side box bodies (32) bottom is respectively arranged with fixed support (34), leading screw (35) is arranged between two fixed supports (34) and with the reductor that is fixed in casing (32) one sides (37) and is connected, the cylinder body of cylinder (38) is fixedly set on the side fixed support (34), and the piston rod of cylinder (38) is fixedlyed connected with mounting flange (36); Described flexible roller wheel device (4) includes flexible roller wheel (41), spring (43), pressing plate (44) and the slide block (45) that is arranged at running roller casing (42) inside, pressing plate (44) is arranged at flexible roller wheel (41) top, be provided with spring (43) between pressing plate (44) and flexible roller wheel (41), pressing plate (44) is provided with slide block (45).
2. the bilateral synchronous chipping edger of numerical control veneer according to claim 1 is characterized in that, the base plate of two roller two point calibration mechanisms (2) is provided with circular powerful protective-cover type roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200172993U CN202062251U (en) | 2011-01-13 | 2011-01-13 | Numerical-control single-plate double-edge synchronous edging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200172993U CN202062251U (en) | 2011-01-13 | 2011-01-13 | Numerical-control single-plate double-edge synchronous edging machine |
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| Publication Number | Publication Date |
|---|---|
| CN202062251U true CN202062251U (en) | 2011-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200172993U Expired - Lifetime CN202062251U (en) | 2011-01-13 | 2011-01-13 | Numerical-control single-plate double-edge synchronous edging machine |
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| Country | Link |
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| CN (1) | CN202062251U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152161A (en) * | 2011-01-13 | 2011-08-17 | 翟泉来 | Numerical-control single-plate bilateral synchronous edging machine |
-
2011
- 2011-01-13 CN CN2011200172993U patent/CN202062251U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152161A (en) * | 2011-01-13 | 2011-08-17 | 翟泉来 | Numerical-control single-plate bilateral synchronous edging machine |
| CN102152161B (en) * | 2011-01-13 | 2012-06-20 | 泰安华鲁数控机床有限公司 | Numerical-control single-plate bilateral synchronous edging machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: TAIAN HUALU METALFORMING MACHINE TOOL CO., LTD. Free format text: FORMER OWNER: ZHAI QUANLAI Effective date: 20120223 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20120223 Address after: 271000, Shandong province Tai'an hi tech Zone Longtan Road South first West Road (north of Tianmen Avenue) Patentee after: Tai'an Hualu Numerical Control Machine Tool Co., Ltd. Address before: 271000 Shandong Province, Tai'an city high tech Development Zone, beitianmen street, Shandong sea hospital and nine electrical company Patentee before: Di Quanlai |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20111207 Effective date of abandoning: 20130227 |
|
| RGAV | Abandon patent right to avoid regrant |