CN202045944U - 一种具有防火阻燃功能的木板 - Google Patents

一种具有防火阻燃功能的木板 Download PDF

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Publication number
CN202045944U
CN202045944U CN2011200858086U CN201120085808U CN202045944U CN 202045944 U CN202045944 U CN 202045944U CN 2011200858086 U CN2011200858086 U CN 2011200858086U CN 201120085808 U CN201120085808 U CN 201120085808U CN 202045944 U CN202045944 U CN 202045944U
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fireproof
wooden board
plank
flame retardant
utility
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Inventor
李力锋
王朝生
刘佳林
王华平
张玉梅
江振林
赵子龙
张蕾
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SHANGHAI EXCILON NEW MATERIALS CO., LTD.
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SHANGHAI EXCILON NEW MATERIAL TECHNOLOGY Co Ltd
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Abstract

本实用新型涉及一种具有防火阻燃功能的木板,其特征在于,具体为在木板上设有上表面层,喷涂或直接浸涂新型防火阻燃涂料,厚度为35~55μm,制成一种透明轻质、防火阻燃、疏水疏油、耐磨、有光泽、防紫外线以及符合环保要求的木板,生产出的木板因为具有高强度的防火阻燃性能和卓越的防水性能,适用的范围进一步扩大,使用的寿命大大延长。与现有技术相比,具有操作简单、施工方便、成本低、见效快等特点。

Description

一种具有防火阻燃功能的木板
【技术领域】
本实用新型涉及木板及木材加工技术,具体为木板构件及其制品,特别是涉及具有防火阻燃功能的木板。
【背景技术】
易燃性是普通木质材料的致命弱点,许多使用木板的场所都存在安全隐患,威胁人类生命安全,木材燃烧过程也产生大量二氧化碳及其他废气废料,对环境污染严重。因而木板在许多领域的应用上都受到限制。
现有技术中的防火木板为多层复合结构:含铝质膜一层,耐磨木纹纸一层,白色牛皮纸一层,普通牛皮纸多层。所有层相叠加铺平整后用百吨以上压力压机热压或冷压成型,工艺复杂,且粘合性不牢,防火时间较短。
现有技术中多为含有机涂料涂层的木板,耐热性有限,耐候性及耐溶剂性不理想,热解燃烧释放烟和有毒气体,污染较为严重。而无机防火涂料不燃,耐高温,在高温作用下不会产生有害气体。无机硅质材料的生产技术简便且质量易于控制,原材料来源更为丰富。
普通木板的应用范围局限于室内。而具有防火阻燃功能的木板应用范围广泛,既可以在室内运用,如古建筑、文物保护、家用木地板和高档家具等;也可以运用在户外,如户外桌椅板凳、公园景观用围栏、木板桥等。大幅度提升了木制品使用的安全性。
现有技术中的防火木板的涂层较厚,而且不透明,不能明显体现出木质材料的纹路。如采用透明涂料,则即可以保持木质装饰物的原貌,保证木板的条纹清晰,又可以起到防火的作用。透明涂料有光泽,装饰性强。
现有技术中有的是在木板中加一层耐磨木质纸,或者是表面粘接有耐磨纸的有色木板。如直接使涂料涂覆在木板上固化形成,则与木板的结合性好,耐刮擦,易清洁。
【实用新型内容】
本实用新型的目的在于克服现有技术上的不足,在木板上直接喷涂上用于防火阻燃的新型透明防火阻燃涂料,设计出一种轻质有光泽、防火阻燃、疏水疏油、耐磨、防紫外线以及符合环保要求的木板。因为具有高强度的防火阻燃性能和卓越的防水、耐磨性能,可使适用的范围进一步扩大,使用寿命大大延长。
本实用新型防火阻燃涂料为无机硅质涂料,有优良的耐高温性,耐候性及耐溶剂性也优异,价格较低廉,对环境污染小,符合环保要求。
本实用新型的技术方案如下:将干燥木材直接制成0.8~2.4mm的木板,其木板上设有上表面层;在木板上表面喷涂或直接浸涂新型防火阻燃涂料,厚度为35~55μm;涂装后自然干燥10小时或者100℃烘干2~3小时,形成坚硬透明膜。据监测表示,耐磨度达8000转以上。由于木材表面本来含有羟基,与新型防火阻燃涂料中的所含的烷氧基可以直接脱水缩合,交联成网络结构,结合紧密,作用良好;而且新型防火阻燃涂料具有透明性,可以保证木板的条纹清晰;同时具有高度的疏水疏油性,耐污,易清洁。
新型防火阻燃涂料中各组分的质量百分比如下:
三甲氧基硅烷          27%~37.5%
助剂                  1.0%~2.5%
纳米氧化铝溶胶        余量
所述的基材前处理,是通过60~100目刚玉喷砂处理。
制作工艺为:
一、配制A料:纳米颗粒氧化铝溶胶。
二、配制B料:三甲氧基硅烷。
三、将A料和B料混合,即成本实用新型防火阻燃木板专用透明涂料。
本实用新型所制备的专用透明涂料基本性能经测试如下:在容器中无结块,搅拌后呈均匀状态;与木板的附着力达到1级;冲击强度为490N·cm;耐水性24h无起皱、无剥落;耐烧时间为90min;火焰传播比值为3.8;阻火性的质量损失为3.4g;阻火性的炭化体积为0.34m3
本实用新型由于采用上述技术方案,材料表面无木质,具有高强度的防火阻燃性能和卓越的防水性能,适用的范围也进一步扩大,使用的寿命大大延长。而且还有高温不开裂、不变形、质地坚硬、耐磨、隔热、抗紫外老化等优点。经检测,防火阻燃木材防火耐久性好。与现有技术相比,具有操作简单、施工方便、成本低、见效快等特点,防火涂料可以随心所欲的涂在木板上,其防火性能可达最佳状态。
【附图说明】
图1本实用新型的结构示意图。
【具体实施方式】
实施例1
如图1所示:一种具有防火阻燃功能的木板,是将干燥木材直接制成薄0.8~2.4mm的长方形木板2。在木板上表面喷涂或直接浸涂新型防火阻燃透明涂料1,厚度为35~55μm。涂装后自然干燥10小时或者100℃烘干2~3小时,形成坚硬透明膜。木材表面本来含有羟基,与新型防火阻燃涂料中的所含的烷氧基可以脱水缩合,交联成网络结构,结合紧密,作用良好。而且新型防火阻燃涂料具有透明性,可以保证木板的条纹清晰。同时具有高度的疏水疏油性,耐污,易清洁。
新型防火阻燃涂料中各组分的质量配比如下:
三甲氧基硅烷            30%
纳米氧化铝溶胶          68%
助剂                    2%
所述的基材前处理,是通过60~100目刚玉喷砂处理。
制作工艺为:
一、配制A料:纳米颗粒氧化铝溶胶。
二、配制B料:三甲氧基硅烷。
三、将A料和B料混合,用醋酸调pH值至酸性,即成本实用新型防火阻燃木板专用涂料。
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本实用新型构思的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围内。

Claims (3)

1.一种具有防火阻燃功能的木板,其特征在于,所述的木板涂有上表面层。
2.如权利要求所述1的一种具有防火阻燃功能的木板,其特征在于,所述的上表层为新型防火阻燃涂料。
3.如权利要求所述1的一种具有防火阻燃功能的木板,其特征在于,所述的上表层的厚度为35~55μm。
CN2011200858086U 2011-03-28 2011-03-28 一种具有防火阻燃功能的木板 Expired - Fee Related CN202045944U (zh)

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CN102777003A (zh) * 2012-07-07 2012-11-14 苏州萃智新技术开发有限公司 一种阻燃天花板
CN103590561A (zh) * 2013-11-01 2014-02-19 苏州金螳螂建筑装饰股份有限公司 轻质阻燃防潮木质装饰面板
CN106121075A (zh) * 2016-08-28 2016-11-16 桂林新艺制冷设备有限责任公司 一种防火木板
US10260232B1 (en) 2017-12-02 2019-04-16 M-Fire Supression, Inc. Methods of designing and constructing Class-A fire-protected multi-story wood-framed buildings
US10290004B1 (en) 2017-12-02 2019-05-14 M-Fire Suppression, Inc. Supply chain management system for supplying clean fire inhibiting chemical (CFIC) totes to a network of wood-treating lumber and prefabrication panel factories and wood-framed building construction job sites
US10311444B1 (en) 2017-12-02 2019-06-04 M-Fire Suppression, Inc. Method of providing class-A fire-protection to wood-framed buildings using on-site spraying of clean fire inhibiting chemical liquid on exposed interior wood surfaces of the wood-framed buildings, and mobile computing systems for uploading fire-protection certifications and status information to a central database and remote access thereof by firefighters on job site locations during fire outbreaks on construction sites
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