CN202045413U - Full-automatic metal band sawing machine - Google Patents
Full-automatic metal band sawing machine Download PDFInfo
- Publication number
- CN202045413U CN202045413U CN2011200489274U CN201120048927U CN202045413U CN 202045413 U CN202045413 U CN 202045413U CN 2011200489274 U CN2011200489274 U CN 2011200489274U CN 201120048927 U CN201120048927 U CN 201120048927U CN 202045413 U CN202045413 U CN 202045413U
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- China
- Prior art keywords
- feeding
- sawing machine
- band sawing
- base plate
- metal band
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- Expired - Fee Related
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Abstract
The utility model discloses a full-automatic metal band sawing machine, belonging to a metal band sawing machine. The full-automatic metal band sawing machine comprises a band sawing machine body, a numerically-controlled apparatus, a feeding platform and a feeding trolley. The numerically-controlled apparatus is arranged on the band sawing machine body, and the feeding platform is disposed at one side of the band sawing machine body. The feeding trolley is arranged on the feeding platform. The numerically-controlled apparatus is provided with a single-chip microcomputer control module which controls the process and the operation of the full-automatic metal band sawing machine. Compared with the prior art, the full-automatic metal band sawing machine provided by the utility model can output continuous controlling quantity to a servo drive system with ensured precision, and is simple in structure, low in cost and energy consumption, high in efficiency, flexible in operation, strong in reliability and stable in performance.
Description
Technical field
The utility model relates to a kind of band saw machine, specifically a kind of fully-automatic metal band sawing machine.
Background technology
The fully-automatic metal band sawing machine generally adopts the PLC+ text display at present.By the auto-programming of PLC setting sawing overall process, feed length adopts the control of grating chi, and feeding power adopts hydraulic oil cylinder driving.The variation of oily temperature and pressure and electromagnetic and mechanical hysteresis problem in real work, the feeding error ratio that causes is bigger, so following must popularizing will be eliminated.Having a kind of again is exactly to have done bigger change on this basis, and PLC not only controls the sawing overall process, but also the feeding of control servomotor.PLC is subjected to the restriction of intrinsic encapsulation and frequency characteristic as you know, and the limitation of its fixed length setting movement control is conspicuous.
The utility model content
Technical assignment of the present utility model is at above weak point, provide and to export the continuous control amount to servo drive system, precision can guarantee, simple in structure, with low cost, energy-conservation, efficient, manoeuvrable, reliability are strong, a kind of fully-automatic metal band sawing machine of stable performance.
The technical scheme that its technical problem that solves the utility model adopts is: comprise band sawing machine, numerical control device, feeding table and feeding trolley, band sawing machine is provided with numerical control device, and the feeding table setting is installed in a side of band sawing machine, and feeding trolley is arranged on the feeding table; Be provided with the single chip control module of control fully-automatic metal band sawing machine technological process action in the numerical control device.
Described feeding table is provided with stack pallet guide rail, front panel, adjustment bolt, vertical sliding sleeve, axle and concentric hangers, the feeding table top is provided with the stack pallet guide rail of two symmetries, the front side of feeding table is welded with front panel, the front panel bilateral symmetry is provided with the adjustment bolt, vertical sliding sleeve is welded on the centre position of front panel, the axle matched in clearance is in vertical sliding sleeve, and hangers is symmetrical arranged the two ends up and down that are installed in axle with one heart, and the hangers two ends are symmetrically arranged with adjustable slotted hole with one heart; Feeding table passes the side that slotted hole on the concentric hangers is installed in band sawing machine by securing member.
Described feeding trolley is arranged on the feeding table, feeding trolley comprises two feeding rolling elements, be provided with the load-bearing axle in each feeding rolling element, the load-bearing axle is installed in the feeding rolling element by bearing separately, and two feeding rolling elements all are installed in two stack pallet guide rail tops respectively by the bearing on the load-bearing axle.
Described feeding trolley also comprises eccentric shaft I, eccentric shaft II, bearing, the dolly base, feeding hydraulic tongs base plate, clamping clip and oil cylinder annex, the outside of two feeding rolling elements is provided with eccentric shaft I, the top bilateral symmetry of one of them feeding rolling element is provided with two eccentric shaft II, eccentric shaft I, all each is provided with corresponding bearing is installed on the eccentric shaft II, the dolly base be installed in two feeding rolling elements above, the setting of feeding hydraulic tongs base plate be installed in the dolly base above, clamping clip is installed in feeding hydraulic tongs base plate top, and the oil cylinder annex is installed on the feeding hydraulic tongs base plate and is positioned at a side of clamping clip.
Be provided with two long recess about described dolly base top surface, the front side of feeding hydraulic tongs base plate is symmetrically arranged with two d-axis that run through feeding hydraulic tongs base plate up and down, the rear side of feeding hydraulic tongs base plate is symmetrically arranged with two eccentric shaft II that run through feeding hydraulic tongs base plate up and down, all be provided with on all d-axis, the eccentric shaft II corresponding separately bearing is installed, the corresponding setting of all bearings is installed in the long recess of dolly base top surface.
A kind of fully-automatic metal band sawing machine of the present utility model, numerical control device on the band sawing machine and oil pump power on by the button SB1 on the numerical control device, can carry out the parameter setting by the controller on the numerical control device according to the sawing needs after powering on.Automatically operational factor mainly contains the time-delay of clamping clip pine, tight time-delay, the pine stand-by period on tight time of clamping clip on the band sawing machine, pincers pine time, feed length, feeding speed, cycle-index, the feeding hydraulic tongs base plate.
After selecting automatically, numerical control device is output signal at first, clamping clip on the feeding hydraulic tongs base plate is clamped and band sawing machine on clamping clip clamp and move, after clamping clip on the band sawing machine clamps and delays time, bands for band on the band sawing machine begins to attack, and when attacking the lower bound range switch S Q1 on the band sawing machine, the clamping clip pine on the band sawing machine and the rising of bands for band are carried out simultaneously, when meeting the upper limit travel switch SQ2 on the band sawing machine in uphill process, bands for band stops to rise.Servomotor on the feeding table begins by preseting length, speed feeding at this moment.After finishing Deng feeding, the clamping clip that numerical control device is carried out on the band sawing machine on one side clamps sawing process, the clamping clip pine that another side is carried out on the feeding hydraulic tongs base plate is waited for time-delay, after the clamping clip pine stand-by period arrives, carries out the time-delay of clamping clip pine, after delaying time, the former road of feeding trolley is returned, and returns the clamping clip of carrying out on the feeding hydraulic tongs base plate back and tightly delays time, for the feeding of next round is got ready, so circulation is gone down, up to set point number to and report to the police.If just change hands movingly therebetween when feeding trolley is met travel switch SQ3 on the feeding trolley in the feeding process, carry out and also carry out a clamping clip pine time delays on the feeding hydraulic tongs base plate when reporting to the police, for sufficient preparation is carried out in the adjustment of equipment.Same in the process that feeding trolley returns, if material is just carried out when cannot keeping under control travel switch SQ5 on the feeding hydraulic tongs base plate and is not had material and report to the police and change hands moving.
A kind of fully-automatic metal band sawing machine of the present utility model is compared with prior art, has the following advantages:
1, hangers is symmetrical arranged the two ends that are installed in axle with one heart, by axle band sawing machine and material platform are fused, with one heart the hangers two ends are symmetrically arranged with adjustable slotted hole, and the center that the position of regulating slotted hole in the installation process reaches feeding table and band sawing machine workbench point-blank; Adjust parallels and play the effect of adjusting height and the degree of balance; Bolt had both played the effect that guarantees band sawing machine and feeding table perpendicularity, played the more fastening effect that is connected to each other that makes again.
2, the adjustment of pay-off by eccentric shaft reached and closely cooperated, and not only guaranteed pushing precision, and simple in structure, with low cost, automaticity is high, installation and transportation are convenient, therefore has popularizing value.
3, pay-off is under the curved situation of material, laterally moves forcing under the folder power of preceding pincers in the elongated slot of feeding pincers at feeding trolley, and the infringement to leading screw, guide rail has been avoided in this measure, has guaranteed pushing precision, has improved operating efficiency.
Description of drawings
4, this device main control chip adopts high-performance technical grade import high-speed motion control special chip, and it is powerful, stable performance, and the location fixed length is accurate, friendly interface, superiority is higher than domestic and international PLC.
Below in conjunction with accompanying drawing the utility model is further specified.
Accompanying drawing 1 is a kind of structural front view of fully-automatic metal band sawing machine;
Accompanying drawing 2 is a kind of structure vertical view of fully-automatic metal band sawing machine;
Accompanying drawing 3 is a kind of structure left view of fully-automatic metal band sawing machine;
Accompanying drawing 4 is a kind of structure right view of fully-automatic metal band sawing machine;
Accompanying drawing 5 is selected automatic process chart during for a kind of work of fully-automatic metal band sawing machine.
The specific embodiment
Among the figure: 1, band sawing machine; 2, numerical control device; 3, feeding table; 4, feeding trolley; 5, stack pallet guide rail; 6, adjust bolt; 7, vertical sliding sleeve; 8, axle; 9, concentric hangers; 10, slotted hole; 11, feeding rolling element; 12, load-bearing axle; 13, eccentric shaft I; 14, d-axis; 15, eccentric shaft II; 16, bearing; 17, dolly base; 18, feeding hydraulic tongs base plate; 19, clamping clip; 20, oil cylinder annex; 21, long recess; 22, securing member, 23, front panel.
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
A kind of fully-automatic metal band sawing machine of the present utility model, its structure comprises band sawing machine 1, numerical control device 2, feeding table 3 and feeding trolley 4, band sawing machine 1 is provided with numerical control device 2, and feeding table 3 is provided with a side that is installed in band sawing machine 1, and feeding trolley 4 is arranged on the feeding table 3; Be provided with the single chip control module of control fully-automatic metal band sawing machine technological process action in the numerical control device 2.
Feeding table 3 is provided with stack pallet guide rail 5, front panel 23, adjustment bolt 6, vertical sliding sleeve 7, axle 8 and concentric hangers 9, feeding table 3 tops are provided with the stack pallet guide rail 5 of two symmetries, the front side of feeding table 3 is welded with front panel 23, front panel 23 bilateral symmetry are provided with adjusts bolt 6, vertical sliding sleeve 7 is welded on the centre position of front panel 23, axle 8 matched in clearance are in vertical sliding sleeve 7, hangers 9 is symmetrical arranged the two ends up and down that are installed in axle 8 with one heart, and hangers 9 two ends are symmetrically arranged with adjustable slotted hole 10 with one heart; Feeding table 3 passes the side that slotted hole 10 on the concentric hangers 9 is installed in band sawing machine 1 by securing member 22.
Feeding trolley 4 is arranged on the feeding table 3, feeding trolley 4 comprises two feeding rolling elements 11, be provided with load-bearing axle 12 in each feeding rolling element 11, load-bearing axle 12 is installed in the feeding rolling element 11 by bearing 16 separately, and two feeding rolling elements 11 all are installed in two stack pallet guide rail 5 tops respectively by the bearing on the load-bearing axle 12 16.
Feeding trolley 4 also comprises eccentric shaft I 13, eccentric shaft II 15, bearing 16, dolly base 17, feeding hydraulic tongs base plate 18, clamping clip 19 and oil cylinder annex 20, the outside of two feeding rolling elements 11 is provided with eccentric shaft I 13, the top bilateral symmetry of one of them feeding rolling element 11 is provided with two eccentric shaft II 15, eccentric shaft I 13, all each is provided with corresponding bearing 16 is installed on the eccentric shaft II 15, dolly base 17 be installed in two feeding rolling elements 11 above, feeding hydraulic tongs base plate 18 setting be installed in dolly base 17 above, clamping clip 19 is installed in feeding hydraulic tongs base plate 18 tops, and oil cylinder annex 20 is installed on the feeding hydraulic tongs base plate 18 and is positioned at a side of clamping clip 19.
Be provided with two long recess 21 about dolly base 17 end faces, the front side of feeding hydraulic tongs base plate 18 is symmetrically arranged with two d-axis 14 that run through feeding hydraulic tongs base plate 18 up and down, the rear side of feeding hydraulic tongs base plate 18 is symmetrically arranged with two eccentric shaft II 15 that run through feeding hydraulic tongs base plate 18 up and down, all be provided with on all d-axis 14, the eccentric shaft II15 corresponding separately bearing 16 is installed, all bearing 16 corresponding settings are installed in the long recess 21 of dolly base 17 end faces.
A kind of its processing and fabricating of fully-automatic metal band sawing machine of the present utility model is very simple and convenient, and processing and fabricating gets final product shown in the by specification accompanying drawing.
Except that the described technical characterictic of specification, be the known technology of those skilled in the art.
Claims (5)
1. a fully-automatic metal band sawing machine comprises band sawing machine, numerical control device, feeding table and feeding trolley, it is characterized in that band sawing machine is provided with numerical control device, and the feeding table setting is installed in a side of band sawing machine, and feeding trolley is arranged on the feeding table; Be provided with the single chip control module of control fully-automatic metal band sawing machine technological process action in the numerical control device.
2. a kind of fully-automatic metal band sawing machine according to claim 1, it is characterized in that feeding table is provided with stack pallet guide rail, front panel, adjustment bolt, vertical sliding sleeve, axle and concentric hangers, the feeding table top is provided with the stack pallet guide rail of two symmetries, the front side of feeding table is welded with front panel, the front panel bilateral symmetry is provided with the adjustment bolt, vertical sliding sleeve is welded on the centre position of front panel, the axle matched in clearance is in vertical sliding sleeve, hangers is symmetrical arranged the two ends up and down that are installed in axle with one heart, and the hangers two ends are symmetrically arranged with adjustable slotted hole with one heart; Feeding table passes the side that slotted hole on the concentric hangers is installed in band sawing machine by securing member.
3. a kind of fully-automatic metal band sawing machine according to claim 1 and 2, it is characterized in that feeding trolley is arranged on the feeding table, feeding trolley comprises two feeding rolling elements, be provided with the load-bearing axle in each feeding rolling element, the load-bearing axle is installed in the feeding rolling element by bearing separately, and two feeding rolling elements all are installed in two stack pallet guide rail tops respectively by the bearing on the load-bearing axle.
4. a kind of fully-automatic metal band sawing machine according to claim 3, it is characterized in that feeding trolley also comprises eccentric shaft I, eccentric shaft II, bearing, the dolly base, feeding hydraulic tongs base plate, clamping clip and oil cylinder annex, the outside of two feeding rolling elements is provided with eccentric shaft I, the top bilateral symmetry of one of them feeding rolling element is provided with two eccentric shaft II, eccentric shaft I, all each is provided with corresponding bearing is installed on the eccentric shaft II, the dolly base be installed in two feeding rolling elements above, the setting of feeding hydraulic tongs base plate be installed in the dolly base above, clamping clip is installed in feeding hydraulic tongs base plate top, and the oil cylinder annex is installed on the feeding hydraulic tongs base plate and is positioned at a side of clamping clip.
5. a kind of fully-automatic metal band sawing machine according to claim 4, it is characterized in that being provided with about the dolly base top surface two long recess, the front side of feeding hydraulic tongs base plate is symmetrically arranged with two d-axis that run through feeding hydraulic tongs base plate up and down, the rear side of feeding hydraulic tongs base plate is symmetrically arranged with two eccentric shaft II that run through feeding hydraulic tongs base plate up and down, all be provided with on all d-axis, the eccentric shaft II corresponding separately bearing is installed, the corresponding setting of all bearings is installed in the long recess of dolly base top surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200489274U CN202045413U (en) | 2011-02-28 | 2011-02-28 | Full-automatic metal band sawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200489274U CN202045413U (en) | 2011-02-28 | 2011-02-28 | Full-automatic metal band sawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202045413U true CN202045413U (en) | 2011-11-23 |
Family
ID=44985737
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200489274U Expired - Fee Related CN202045413U (en) | 2011-02-28 | 2011-02-28 | Full-automatic metal band sawing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202045413U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102151900A (en) * | 2011-02-28 | 2011-08-17 | 山东宁联机械制造有限公司 | Fully-automatic metal band sawing machine |
| CN102896536A (en) * | 2012-10-15 | 2013-01-30 | 中国重型机械研究院股份公司 | Composite clamping device for rows of pipes |
-
2011
- 2011-02-28 CN CN2011200489274U patent/CN202045413U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102151900A (en) * | 2011-02-28 | 2011-08-17 | 山东宁联机械制造有限公司 | Fully-automatic metal band sawing machine |
| CN102896536A (en) * | 2012-10-15 | 2013-01-30 | 中国重型机械研究院股份公司 | Composite clamping device for rows of pipes |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111123 Termination date: 20160228 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |