CN202045262U - Forming mold with edge pressing and sealing structure - Google Patents
Forming mold with edge pressing and sealing structure Download PDFInfo
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- CN202045262U CN202045262U CN 201120056881 CN201120056881U CN202045262U CN 202045262 U CN202045262 U CN 202045262U CN 201120056881 CN201120056881 CN 201120056881 CN 201120056881 U CN201120056881 U CN 201120056881U CN 202045262 U CN202045262 U CN 202045262U
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- 238000007789 sealing Methods 0.000 title claims abstract description 28
- 238000003825 pressing Methods 0.000 title abstract description 4
- 238000010276 construction Methods 0.000 claims 5
- 238000007493 shaping process Methods 0.000 claims 5
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 8
- 229910000838 Al alloy Inorganic materials 0.000 description 15
- 238000010438 heat treatment Methods 0.000 description 15
- 238000000465 moulding Methods 0.000 description 7
- 239000000725 suspension Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
本实用新型公开了一种带有压边与密封结构的成形模具,包括固定在上模座上的上模体和固定在下模座上的下模体,上模体(或者下模体)的型面的周边设有密封圈和压边圈,上模体和下模体分别设有气体通道。本实用新型集压边与密封功能于一起,将冲压与气胀两种工艺结合,实现在一个模具结构中连续完成冲压和气胀成形,避免了不同工艺更换模具,提高了零件精度,减少了模具成本,提高了生产效率。
The utility model discloses a forming mold with a blank holder and a sealing structure, comprising an upper mold body fixed on an upper mold base and a lower mold body fixed on a lower mold base, and the upper mold body (or lower mold body) A sealing ring and a blank holder are arranged around the profile surface, and gas passages are respectively provided on the upper mold body and the lower mold body. The utility model integrates the pressing edge and the sealing function, combines the two processes of stamping and inflation, realizes the continuous completion of stamping and inflation forming in one mold structure, avoids the replacement of molds by different processes, improves the precision of parts, and reduces the number of molds cost and increased production efficiency.
Description
技术领域 technical field
本实用新型涉及一种热冲压与超塑气胀成形模具结构,尤其涉及一种带有压边与密封结构的成形模具。The utility model relates to a hot stamping and superplastic inflation forming die structure, in particular to a forming die with a blank holder and a sealing structure.
背景技术 Background technique
近年,为了不断提高交通工具(如汽车、火车、飞机、轮船等)车身轻量化的效果,用铝合金板材代替钢板制造车身覆盖件已是当前的重要发展趋势之一。In recent years, in order to continuously improve the lightweight effect of vehicle bodies (such as automobiles, trains, airplanes, ships, etc.), it is one of the current important development trends to use aluminum alloy plates instead of steel plates to manufacture body panels.
在现有技术中,铝合金车身零件的成形多采用常规的冷冲压技术和超塑成形技术。铝合金在室温条件下塑性低、弹性模量低,使得冷冲压成形的铝合金汽车覆盖件存在回弹大、易产生扭曲、易破裂的缺陷,成品率较低。传统的超塑成形技术,则要求在很低的应变速率下进行,生产效率很低,不能满足大批量生产的要求。In the prior art, conventional cold stamping technology and superplastic forming technology are mostly used for the forming of aluminum alloy body parts. Aluminum alloys have low plasticity and low elastic modulus at room temperature, which leads to the defects of large springback, easy distortion, and easy cracking of aluminum alloy automotive panels formed by cold stamping, and the yield rate is low. The traditional superplastic forming technology is required to be carried out at a very low strain rate, and the production efficiency is very low, which cannot meet the requirements of mass production.
发明内容 Contents of the invention
本实用新型的目的是提供一种精度高、成本低、生产效率高的带有压边与密封结构的成形模具。The purpose of the utility model is to provide a forming mold with high precision, low cost and high production efficiency with blank holder and sealing structure.
本实用新型的目的是通过以下技术方案实现的:The purpose of this utility model is achieved by the following technical solutions:
本实用新型的带有压边与密封结构的成形模具,包括固定在上模座上的上模体和固定在下模座上的下模体,所述上模体(或者是下模体)型面的周边设有密封圈和压边圈,所述上模体和下模体分别设有气体通道。The forming mold with a blank holder and a sealing structure of the utility model comprises an upper mold body fixed on the upper mold base and a lower mold body fixed on the lower mold base, and the upper mold body (or the lower mold body) is shaped like The periphery of the surface is provided with a sealing ring and a blank holder, and the upper mold body and the lower mold body are respectively provided with gas passages.
由上述本实用新型提供的技术方案可以看出,本实用新型实施例提供的带有压边与密封结构的成形模具,由于既有压边又有密封结构,集压边与密封功能于一起,将冲压与气胀两种工艺结合,实现在一个模具结构中连续完成冲压和气胀成形,避免了不同工艺更换模具,提高了零件精度,减少了模具成本,提高了生产效率。It can be seen from the technical solution provided by the above-mentioned utility model that the forming mold with a blank holder and a sealing structure provided by the embodiment of the utility model has both a blank holder and a sealing structure, and integrates the functions of a blank holder and a seal. Combining the two processes of stamping and inflation, the stamping and inflation forming can be completed continuously in one mold structure, which avoids changing molds with different processes, improves the precision of parts, reduces mold costs, and improves production efficiency.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention , for those skilled in the art, other drawings can also be obtained based on these drawings without creative work.
图1本实用新型的具体实施例提供的带有压边与密封结构的成形模具的结构示意图;The structural representation of the forming mold with blank holder and sealing structure provided by the specific embodiment of the utility model of Fig. 1;
图2本实用新型压边时的示意图;The schematic diagram when Fig. 2 the utility model crimping;
图3本实用新型热冲压结束时的示意图;Fig. 3 is the schematic diagram when the hot stamping of the utility model ends;
图4本实用新型超塑气胀结束时的示意图。Fig. 4 is a schematic diagram of the end of superplastic inflation of the utility model.
图中:1、上模座,2、上模体,3、密封圈,4、上模加热圈外吊圈支架,5、进气管,6、上模加热圈外吊圈,7、上模加热圈,8、保温套,9、连杆,10、弹簧,11、压边圈,12、下模座,13、下模体,14、出气管,15、下模加热圈,16、铝合金板材。In the figure: 1. Upper die base, 2. Upper die body, 3. Sealing ring, 4. Upper die heating ring outer suspension ring support, 5. Air intake pipe, 6. Upper die heating ring outer suspension ring, 7. Upper die Heating ring, 8, insulation cover, 9, connecting rod, 10, spring, 11, blank holder ring, 12, lower mold seat, 13, lower mold body, 14, air outlet pipe, 15, lower mold heating ring, 16, aluminum Alloy sheet.
具体实施方式 Detailed ways
下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型的保护范围。The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. . Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
本实用新型的带有压边与密封结构的成形模具,其较佳的具体实施方式是,包括固定在上模座上的上模体和固定在下模座上的下模体,所述上模体型面的周边设有密封圈和压边圈,所述上模体和下模体分别设有气体通道。A forming die with a blank holder and a sealing structure of the utility model, its preferred specific embodiment is that it includes an upper mold body fixed on the upper mold base and a lower mold body fixed on the lower mold base, the upper mold A sealing ring and a blank holder are provided around the body surface, and gas channels are respectively provided on the upper mold body and the lower mold body.
所述密封圈与所述上模体固定为一体,所述压边圈通过连杆与所述上模体活动连接。具体可以是所述连杆的下端与所述压边圈固定连接,所述连杆的上端与所述上模体活动连接。The sealing ring is fixed integrally with the upper mold body, and the blank holder is movably connected with the upper mold body through a connecting rod. Specifically, the lower end of the connecting rod may be fixedly connected with the blank holder, and the upper end of the connecting rod may be movably connected with the upper mold body.
所述上模体的下表面为型面,所述密封圈设置在所述型面的外围,所述压边圈设于所述密封圈的外围。The lower surface of the upper mold body is a molding surface, the sealing ring is arranged on the periphery of the molding surface, and the binder ring is arranged on the periphery of the sealing ring.
所述上模体的型面和所述下模体的型面至少有一个为成型面;At least one of the molding surface of the upper mold body and the molding surface of the lower mold body is a molding surface;
当上模体的型面为成型面时,下模体上的气体通道为进气管,上模体上的气体通道为出气管;When the surface of the upper mold body is the molding surface, the gas passage on the lower mold body is the air inlet pipe, and the gas passage on the upper mold body is the air outlet pipe;
当下模体的型面为成型面时,上模体上的气体通道为进气管,下模体上的气体通道为出气管。When the profile surface of the lower mold body is the molding surface, the gas passage on the upper mold body is an air inlet pipe, and the gas passage on the lower mold body is an air outlet pipe.
本实用新型既有压边又具有密封功能,集压边与密封功能于一起,将冲压与气胀两种工艺结合,实现集成创新的复合成形结构。The utility model not only has the pressing edge but also has the sealing function, integrates the pressing edge and the sealing function, combines the two processes of stamping and inflation, and realizes an integrated and innovative composite forming structure.
在冲压阶段,上模体下行,压边圈压紧板材;当下模体下行到密封圈压紧板材时,冲压结束,气胀开始,密封圈为气胀提供了密封空间,保证气胀成形。实现在一个模具结构中连续完成冲压和气胀成形,将两者优点结合,避免了不同工艺更换模具,提高了零件精度,减少了模具成本,显著缩短了成形时间,大大提高了生产效率,保证了大批量生产需要。In the stamping stage, the upper mold body goes down, and the blank holder presses the plate; when the lower mold body goes down to the seal ring to press the plate, the stamping ends and the inflation starts, and the seal ring provides a sealing space for the inflation to ensure the formation of the inflation. Realize the continuous completion of stamping and inflation forming in one mold structure, combining the advantages of the two, avoiding the replacement of molds by different processes, improving the precision of parts, reducing mold costs, significantly shortening forming time, greatly improving production efficiency, and ensuring Mass production needs.
本实用新型压边和密封结构的独特设计,使得凸模型面和凹模型面都可以作为成形面。The unique design of the blank holder and sealing structure of the utility model makes both the convex mold surface and the concave mold surface can be used as the forming surface.
本实用新型特别适用于铝合金汽车覆盖件快速超塑性成形,也适用于火车、飞机、轮船等覆盖件的快速超塑性成形,也适用于其它材料的冲压与气胀复合成形。The utility model is especially suitable for rapid superplastic forming of aluminum alloy automobile covering parts, also suitable for rapid superplastic forming of covering parts such as trains, airplanes and ships, and also suitable for compound forming of stamping and inflation of other materials.
具体实施例:Specific examples:
如图1所示,本实用新型由上模和下模两部分组成,上模设有上模座1、上模体2、密封圈3、上模加热圈外吊圈支架4、进气管5、上模加热圈外吊圈6、上模加热圈7、保温套8、连杆9、弹簧10、压边圈11;下模设置有下模座12、下模体13、出气管14、下模加热圈15。As shown in Figure 1, the utility model is composed of upper mold and lower mold. , upper die heating ring
上模体2固定在上模座1上,密封圈3设计在上模体2底部,与上模体2为一体,上模加热圈外吊圈支架4和上模加热圈外吊圈6将上模加热圈7固定在上模体2的外圈,连杆9的一端与压边圈11连接,另一端与上模体活动连接,保温套8固定在上模加热圈7的底端,加热圈的作用是将上下模具加热到特定温度,并使上下模体以及模腔维持在等温条件下。下模体13固定在下模座12上,下模加热圈15套在下模体13的外圈,下模设置有出气管14,下模型面的凹槽处设置了多个通孔与出气管14相连。The upper mold body 2 is fixed on the upper mold base 1, the sealing ring 3 is designed at the bottom of the upper mold body 2, and is integrated with the upper mold body 2, the upper mold heating ring outer suspension ring bracket 4 and the upper mold heating ring
热冲压和超塑气胀都是在特定的温度条件下进行,具体温度根据所选铝合金材料的特性选择。Both hot stamping and superplastic inflation are carried out under specific temperature conditions, and the specific temperature is selected according to the characteristics of the selected aluminum alloy material.
如图1所示,成型前,上模加热圈7和下模加热圈15分别将上下模体加热,达到成形温度后,将铝合金板材16放置在下模体13上。As shown in FIG. 1 , before forming, the upper mold heating ring 7 and the lower mold heating ring 15 respectively heat the upper and lower mold bodies. After reaching the forming temperature, the
如图2所示,上模下移,带动连杆9和压边圈11下移并压住铝合金板材16,每个连杆9上分别套有一个弹簧10,热冲压成形时,随着上模的移动,弹簧10压缩变形逐渐增大,压边圈11对铝合金板材16的压力也就逐渐增大。As shown in Figure 2, the upper die moves down, driving the connecting rod 9 and the blank holder 11 to move down and press the
如图3所示,上模继续下移,板材开始变形,上模上的密封圈3到达预定位置,与下模的铝合金板材16接触,热冲压结束。在上下模具压力的作用下,密封圈压紧铝合金板材16,形成超塑气胀成形所需要的由上模和铝合金板材16组成的密封空间。As shown in Figure 3, the upper die continues to move down, the plate begins to deform, the sealing ring 3 on the upper die reaches the predetermined position, contacts with the
如图4所示,下一步开始气胀成形,从上模的进气管5通入气体,铝合金板材16在气体压力的作用下逐渐变形,铝合金板材背面的空气通过下模出气管14排出,减少贴模阻力,在气体压力的作用下板材逐渐与下模体13的型面贴合,一段时间的保压后,气胀成形结束。As shown in Figure 4, the next step is to start inflatable forming. Gas is introduced from the air inlet pipe 5 of the upper die, and the
当上模型面为成形面时,出气管也可以作为进气管,进气管也可以作为出气管,同样进行热冲压与超塑气胀成形。When the upper model surface is the forming surface, the air outlet pipe can also be used as the air inlet pipe, and the air inlet pipe can also be used as the air outlet pipe, and hot stamping and superplastic inflation forming are also performed.
本实用新型在同一个模具中分别实现热冲压和超塑气胀成形,避免了不同工艺更换模具,提高了零件精度,减少了模具成本,显著缩短了成形时间,大大提高了生产效率,保证了大批量生产需要。The utility model respectively realizes hot stamping and superplastic inflation forming in the same mould, avoids changing molds in different processes, improves parts precision, reduces mold cost, significantly shortens forming time, greatly improves production efficiency, and ensures Mass production needs.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of All changes or replacements should fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102794363A (en) * | 2012-08-29 | 2012-11-28 | 淮海工学院 | Covering part forming mold and design and use method thereof |
| CN103071717A (en) * | 2013-02-04 | 2013-05-01 | 王国峰 | Superplastic forming die for aluminum alloy coating parts for railway vehicles and forming method for superplastic forming die |
| CN103406416A (en) * | 2013-08-27 | 2013-11-27 | 山东威高集团医用高分子制品股份有限公司 | Machining device for seal ring annular seats of pressure steam sterilizers |
| CN104492895A (en) * | 2014-12-01 | 2015-04-08 | 柳州市桥厦工程管材有限公司 | Device for pressing chamfer on extrusion sleeve |
| CN104669671A (en) * | 2015-03-30 | 2015-06-03 | 王宏斌 | Low-vibration compression molding mold and application method thereof |
| CN105710256A (en) * | 2016-03-18 | 2016-06-29 | 燕山大学 | Forming method for aluminum alloy wallboards of high-speed trains |
| CN109702094A (en) * | 2019-02-26 | 2019-05-03 | 山东大学 | A low-plastic plate forming die, forming system and working method |
| CN111229948A (en) * | 2020-03-16 | 2020-06-05 | 沈阳飞机工业(集团)有限公司 | Superplastic forming die and forming method for large titanium alloy hyperbolic angle bar parts |
| CN112474964A (en) * | 2020-11-12 | 2021-03-12 | 南京工程学院 | Bipolar plate manufacturing device and method based on positive and negative pressure auxiliary forming |
| CN112705611A (en) * | 2020-12-08 | 2021-04-27 | 安徽中鑫精密铸造科技有限公司 | Rapid superplastic forming method for aluminum alloy covering part |
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- 2011-03-04 CN CN 201120056881 patent/CN202045262U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102794363A (en) * | 2012-08-29 | 2012-11-28 | 淮海工学院 | Covering part forming mold and design and use method thereof |
| CN102794363B (en) * | 2012-08-29 | 2014-09-10 | 淮海工学院 | Covering part forming mold and design and use method thereof |
| CN103071717A (en) * | 2013-02-04 | 2013-05-01 | 王国峰 | Superplastic forming die for aluminum alloy coating parts for railway vehicles and forming method for superplastic forming die |
| CN103406416A (en) * | 2013-08-27 | 2013-11-27 | 山东威高集团医用高分子制品股份有限公司 | Machining device for seal ring annular seats of pressure steam sterilizers |
| CN104492895A (en) * | 2014-12-01 | 2015-04-08 | 柳州市桥厦工程管材有限公司 | Device for pressing chamfer on extrusion sleeve |
| CN104669671A (en) * | 2015-03-30 | 2015-06-03 | 王宏斌 | Low-vibration compression molding mold and application method thereof |
| CN105710256A (en) * | 2016-03-18 | 2016-06-29 | 燕山大学 | Forming method for aluminum alloy wallboards of high-speed trains |
| CN109702094A (en) * | 2019-02-26 | 2019-05-03 | 山东大学 | A low-plastic plate forming die, forming system and working method |
| CN109702094B (en) * | 2019-02-26 | 2023-12-19 | 山东大学 | Working method of low-plasticity plate forming system |
| CN111229948A (en) * | 2020-03-16 | 2020-06-05 | 沈阳飞机工业(集团)有限公司 | Superplastic forming die and forming method for large titanium alloy hyperbolic angle bar parts |
| CN112474964A (en) * | 2020-11-12 | 2021-03-12 | 南京工程学院 | Bipolar plate manufacturing device and method based on positive and negative pressure auxiliary forming |
| CN112705611A (en) * | 2020-12-08 | 2021-04-27 | 安徽中鑫精密铸造科技有限公司 | Rapid superplastic forming method for aluminum alloy covering part |
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