CN202041417U - Quick connector used in small diameter pipe pressure test - Google Patents
Quick connector used in small diameter pipe pressure test Download PDFInfo
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- CN202041417U CN202041417U CN201120115021XU CN201120115021U CN202041417U CN 202041417 U CN202041417 U CN 202041417U CN 201120115021X U CN201120115021X U CN 201120115021XU CN 201120115021 U CN201120115021 U CN 201120115021U CN 202041417 U CN202041417 U CN 202041417U
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Abstract
本实用新型涉及一种小口径管道试压用的快速接口器,包括第一、第二构件,其中第一构件的前端具有供气源接管连接的柱体,该第一构件的后端部具有口部带内螺纹的内腔,该内腔中安装有中空的供待测管道伸入的弹性填料体,第一构件的前端部开有轴向贯穿柱体和连通内腔的通孔;所述第二构件的前端部具有与内腔的口部相螺纹连接的螺柱,该第二构件内具有供待测管道伸入且贯穿螺柱而与内腔相对的轴向孔,同时在第二构件上还拆卸连接有将待测管道抱紧于第二构件上的夹紧体。采用上述结构后,在试压时,无需焊接,就能方便、快速地实现小口径管道与气源接管的连接,且操作方便,成本低,可反复使用,因而特别适宜于生产、工程项目和设备制造中的小口径管道的压力试验。
The utility model relates to a quick connector for pressure testing of small-diameter pipelines, which comprises first and second components, wherein the front end of the first component has a cylinder connected to a gas supply source, and the rear end of the first component has a An inner cavity with an internal thread at the mouth, a hollow elastic packing body for the pipeline to be tested is installed in the inner cavity, and the front end of the first member is opened with a through hole axially penetrating the cylinder and communicating with the inner cavity; The front end of the second member has a stud threaded with the mouth of the inner cavity, and the second member has an axial hole for the pipe to be tested to extend into and pass through the stud to be opposite to the inner cavity. The second component is also disassembled and connected with a clamping body that hugs the pipeline to be tested to the second component. After adopting the above structure, during the pressure test, the connection between the small-diameter pipe and the gas source connection can be realized conveniently and quickly without welding, and the operation is convenient, the cost is low, and it can be used repeatedly, so it is especially suitable for production, engineering projects and Pressure testing of small bore pipes in equipment manufacturing.
Description
技术领域 technical field
本实用新型涉及一种用于连接两管路的接口器,具体指一种适合于小口径待测管道试压时连接到气源接管上的快速接口器。The utility model relates to an interface device for connecting two pipelines, in particular to a quick interface device suitable for being connected to a gas source connecting pipe during a pressure test of a small-diameter pipeline to be tested.
背景技术 Background technique
为了确保最终产品具有足够的强度和致密性,一些焊管(如换热器不锈钢焊管、流体管、仪表管、电热管等管道),无论口径大小如何,在使用之前,都要求对母材作综合的机械性能、化学成份、理化指标及涡流检测,而且还要按产品的要求逐支进行严格的压力试验。而传统的试压方法是:事先将待测管道的管口通过焊接的方式与气源接管的管口相连;然后将待测管道放入水槽中;接着在待测管道中通入高压气体,再观察水槽中的气泡,通过有无气泡来判断待测管道的质量。采用这种焊接的试压接口方式,虽然也能完成待测管道的严密检测,但这种方式费时、费力、费料,成本高,且无法反复利用,同时还无法适应大批量同规格的管道试压。In order to ensure that the final product has sufficient strength and compactness, some welded pipes (such as stainless steel welded pipes for heat exchangers, fluid pipes, instrument pipes, electric heating pipes, etc.), regardless of the size of the caliber, require comprehensive inspection of the base material before use. Mechanical properties, chemical composition, physical and chemical indicators and eddy current testing, but also strict pressure tests one by one according to product requirements. The traditional pressure test method is: connect the nozzle of the pipeline to be tested with the nozzle of the gas source connection by welding in advance; then put the pipeline to be tested into the water tank; then pass high-pressure gas into the pipeline to be tested, Then observe the air bubbles in the water tank, and judge the quality of the pipe to be tested by the presence or absence of air bubbles. Although this welded pressure test interface method can also complete the rigorous inspection of the pipeline to be tested, this method is time-consuming, laborious, material-intensive, costly, and cannot be used repeatedly. At the same time, it cannot adapt to large quantities of pipelines of the same specification. Pressure test.
为此本申请人曾设计出如中国专利授权公告号为CN201628615U的《试压用的快速接口器》,该快速接口器无需任何辅助动力和装置,只要作简单的旋转动作,即可方便、快地装拆待测管道和气源接管,并且制作方便,成本低,可以反复使用,因此较好地克服了传统的焊接固定方式所带来的缺陷。For this reason, the applicant once designed the "quick interface device for pressure test" as the Chinese patent authorization announcement number CN201628615U. This quick interface device does not need any auxiliary power and devices. The pipeline to be tested and the gas source connecting pipe can be easily assembled and disassembled, and the production is convenient, the cost is low, and it can be used repeatedly. Therefore, it overcomes the defects caused by the traditional welding fixing method.
但上述试压用的快速接口器由于采用内紧式结构,因此只能适用于大口径的管道。当遇到小口径管道,尤其是φ12mm以下的管道时,仍然需要采有焊接的方式进行固定。故仍有待于进一步的改进。However, the above-mentioned quick coupler for pressure testing can only be applied to large-diameter pipelines because of the internal tight structure. When encountering small-diameter pipes, especially pipes below φ12mm, it still needs to be fixed by welding. Therefore still await further improvement.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是针对现有技术的缺陷,提供一种操作方便、成本低且能反复使用的小口径管道试压用的快速接口器。The technical problem to be solved by the utility model is to provide a quick interface device for pressure testing of small-diameter pipelines which is easy to operate, low in cost and can be used repeatedly.
本实用新型解决上述技术问题所采用的技术方案为:该小口径管道试压用的快速接口器包括第一、第二构件,其特征在于:所述的第一构件的前端具有供气源接管连接的柱体,该第一构件的后端部具有口部带内螺纹的内腔,该内腔中安装有中空的供待测管道伸入的弹性填料体,所述的第一构件的前端部开有轴向贯穿所述柱体和连通所述内腔的通孔;所述第二构件的前端部具有与上述内腔的口部相螺纹连接的螺柱,该第二构件内具有供待测管道伸入且贯穿螺柱而与上述内腔相对的轴向孔,同时在所述的第二构件上还拆卸连接有将所述的待测管道抱紧于所述第二构件上的夹紧体。The technical solution adopted by the utility model to solve the above-mentioned technical problems is: the quick interface device for small-diameter pipeline pressure test includes first and second components, and the feature is that: the front end of the first component has a gas supply source connecting pipe Connected cylinder, the rear end of the first member has an inner cavity with an internal thread at the mouth, and a hollow elastic packing body is installed in the inner cavity for the pipe to be tested to extend into. The front end of the first member There is a through hole axially penetrating through the cylinder and communicating with the inner cavity; the front end of the second member has a stud screwed with the mouth of the inner cavity, and the second member has a The pipe to be tested extends into and passes through the stud to the axial hole opposite to the above-mentioned inner cavity. At the same time, the second member is also disassembled and connected to the pipe to be tested on the second member. Clamping body.
作为本实用新型的进一步改进,所述的第二构件的后端部具有一缺口,所述的夹紧体坐落于该缺口中。并且该夹紧体优选设计为抱箍,对应地,在所述第二构件两侧外壁上延伸出与所述抱箍两端部相对应的凸耳,各凸耳与所述抱箍的对应端部之间通过螺栓连接,采用这样的结构便于操作。当然,也可以将缺口开设在第二构件的中部,同样可以实现夹紧待测管道的目的。As a further improvement of the present utility model, the rear end of the second member has a notch, and the clamping body is seated in the notch. And the clamping body is preferably designed as a hoop, correspondingly, lugs corresponding to both ends of the hoop extend from the outer walls on both sides of the second member, and each lug corresponds to a corresponding part of the hoop. The ends are connected by bolts, which is convenient for operation. Of course, the notch can also be provided in the middle of the second member, and the purpose of clamping the pipeline to be tested can also be achieved.
为了方便与气源接管的连接,所述的柱体上具有外螺纹。In order to facilitate the connection with the air source connection, the cylinder has external threads.
在上述各方案中,所述第一、二构件的断面轮廓设计成正六边形结构,便于利用常规工具扳动该第一、第二构件。In each of the above solutions, the cross-sectional profile of the first and second components is designed as a regular hexagonal structure, which facilitates the use of conventional tools to pull the first and second components.
与现有技术相比,本实用新型在使用时,只要将待测管道穿过第二构件的轴向孔并伸入到弹性填料体内,通过转动第二构件,借助于螺柱的旋入推动弹性填料体缩,使弹性填料体的内径缩小而紧贴光洁的待测管道外壁,以起到密封作用;同时利用夹紧体的外紧式结构,紧紧地夹住待测管道的外壁,并还能保证在一定高压作用下不使弹性填料体随着压力的增加而外移滑出。故本实用新型无需焊接,就能方便、快速地实现小口径管道的试压作业,且操作方便,成本低,可反复使用,因而特别适宜于生产、工程项目和设备制造中的小口径管道的压力试验。Compared with the prior art, when the utility model is in use, as long as the pipeline to be tested passes through the axial hole of the second component and extends into the elastic packing body, by rotating the second component, it is driven by screwing in the stud. The elastic packing body shrinks, so that the inner diameter of the elastic packing body shrinks and clings to the smooth outer wall of the pipe to be tested to play a sealing role; at the same time, the outer tight structure of the clamping body is used to tightly clamp the outer wall of the pipe to be tested, And it can also ensure that the elastic packing body will not move outward and slide out with the increase of pressure under a certain high pressure. Therefore, the utility model can conveniently and quickly realize the pressure test operation of small-diameter pipelines without welding, and is easy to operate, low in cost, and can be used repeatedly, so it is especially suitable for small-diameter pipelines in production, engineering projects and equipment manufacturing. stress test.
附图说明 Description of drawings
图1为本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;
图2为图1的剖视图;Fig. 2 is the sectional view of Fig. 1;
图3为图1的侧视图。FIG. 3 is a side view of FIG. 1 .
具体实施方式 Detailed ways
以下结合附图实施例对本实用新型作进一步详细描述。The utility model is described in further detail below in conjunction with the accompanying drawings.
如图1至图3所示,该小口径管道试压用的快速接口器包括第一构件1、第二构件2和夹紧体3,其中第一构件1断面轮廓成正六边形结构,以便于常规工具如扳手等旋转操作,该第一构件1的前端具有一柱体11,该柱体上具有外螺纹,用来连接气源接管;第一构件的后端部具有一内腔12,该内腔的口部内壁设有内螺纹,内腔中安装有中空的弹性填料体4,该弹性填料体可以供待测管道伸入其中;该第一构件的前端部还开有轴向贯穿柱体11和连通内腔12的通孔13,当气源接管连接上柱体后,高压气体可以通过该通孔13进入到内腔12中。As shown in Figures 1 to 3, the quick connector for small-caliber pipeline pressure testing includes a
前述的第二构件2断面轮廓也成正六边形结构,该第二构件2的前端部具有与上述内腔的口部相螺纹连接的螺柱21,该第二构件内具有贯穿螺柱而与上述内腔相对的轴向孔22,该第二构件的后端部具有一缺口23,待测管道可以伸入轴向孔21中,并能插入到第一构件内腔12中的弹性填料体4内。The sectional profile of the aforementioned
前述的夹紧体3坐落于上述第二构件的缺口23中,在本实施例中,夹紧体为抱箍,对应地,在第二构件两侧外壁上延伸出与所述抱箍两端部相对应的凸耳24,各凸耳与抱箍的对应端部之间通过螺栓5连接。The
试压时,第一构件的柱体螺纹连接在气源接管上,通过该气源接管连接高压气源,待测管道的管口插入第二构件的轴向孔中,并继续伸入到第一构件内腔的中空弹性填料体内,然后转动第二构件,使第二构件的螺柱螺纹连接在第一构件的内腔口部,随着螺柱的不断旋入,螺柱推动弹性填料体,使弹性填料体的内径缩小而紧贴光洁的待测管道外壁,以起到密封作用,同时将夹紧体抱覆在待测管道外,并通过螺栓将该夹紧体紧固到第二构件的两凸耳上,使得待测管道紧紧地连于第二构件上而实现与气源接管的连接。显然,采用本实用新型后,同样无需任何辅助动力和装置,就可以对外径≤12mm的管道进行压力试验,从实际测试表明,采用本实用新型后,水压试验压力值可达18MPa,水下气压试验压力值可达14Mpa,并且装夹时间仅在20秒以内,可明显提高试压效率,且这种装夹方式,不会损伤管材,因而特别适宜于生产、工程项目和设备制造中的小口径管道的压力试验。During the pressure test, the cylinder of the first component is threadedly connected to the gas source connection, and the high-pressure gas source is connected through the gas source connection. The nozzle of the pipeline to be tested is inserted into the axial hole of the second component, and continues to extend into the first Inside the hollow elastic filler in the cavity of one component, then turn the second component so that the stud of the second component is screwed into the mouth of the cavity of the first component, and as the stud is continuously screwed in, the stud pushes the elastic filler , so that the inner diameter of the elastic packing body is reduced and clings to the smooth outer wall of the pipeline to be tested to play a sealing role. At the same time, the clamping body is wrapped around the pipeline to be tested, and the clamping body is fastened to the second On the two lugs of the component, the pipe to be tested is tightly connected to the second component to realize the connection with the gas source connection. Apparently, after adopting the utility model, the pressure test can be carried out on pipelines with an outer diameter of ≤12mm without any auxiliary power and device. The actual test shows that after adopting the utility model, the pressure value of the hydraulic test can reach 18MPa, and the underwater The pressure value of the air pressure test can reach 14Mpa, and the clamping time is only within 20 seconds, which can significantly improve the pressure test efficiency, and this clamping method will not damage the pipe, so it is especially suitable for production, engineering projects and equipment manufacturing. Pressure testing of small bore pipes.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201120115021XU CN202041417U (en) | 2011-04-13 | 2011-04-13 | Quick connector used in small diameter pipe pressure test |
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| CN201120115021XU CN202041417U (en) | 2011-04-13 | 2011-04-13 | Quick connector used in small diameter pipe pressure test |
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| CN202041417U true CN202041417U (en) | 2011-11-16 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104931341A (en) * | 2015-06-12 | 2015-09-23 | 合肥工业大学 | Sleeve joint applied to metal compression members having remarkable welding heat influence |
| CN105157930A (en) * | 2015-05-18 | 2015-12-16 | 共享装备有限公司 | Pressure detection device for rough casting with cavity being elongated through hole |
| CN110017406A (en) * | 2019-05-07 | 2019-07-16 | 张化机(苏州)重装有限公司 | A kind of Tube Sheet of Heat Exchanger mouth structure |
-
2011
- 2011-04-13 CN CN201120115021XU patent/CN202041417U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105157930A (en) * | 2015-05-18 | 2015-12-16 | 共享装备有限公司 | Pressure detection device for rough casting with cavity being elongated through hole |
| CN104931341A (en) * | 2015-06-12 | 2015-09-23 | 合肥工业大学 | Sleeve joint applied to metal compression members having remarkable welding heat influence |
| CN110017406A (en) * | 2019-05-07 | 2019-07-16 | 张化机(苏州)重装有限公司 | A kind of Tube Sheet of Heat Exchanger mouth structure |
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Granted publication date: 20111116 |
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