CN202033300U - Image detection equipment for bubbles and impurities in glass - Google Patents
Image detection equipment for bubbles and impurities in glass Download PDFInfo
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- CN202033300U CN202033300U CN2011200449718U CN201120044971U CN202033300U CN 202033300 U CN202033300 U CN 202033300U CN 2011200449718 U CN2011200449718 U CN 2011200449718U CN 201120044971 U CN201120044971 U CN 201120044971U CN 202033300 U CN202033300 U CN 202033300U
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Abstract
The utility model relates to detection equipment for detecting bubbles and impurities existing in glass, which improves the quality of imported and exported glass. Image detection equipment for the bubbles and the impurities in the glass can carry out online intelligent detection on a glass assembly line under intelligent operation, and fully solves the problem of the original manual operation. In order to achieve the purpose, the image detection equipment for the bubbles and the impurities in the glass comprises a rack, a camera, an assembly line and an image statistics analysis system, wherein the camera is arranged on the rack. The image detection equipment is characterized in that the camera is fixed on the rack above the assembly line through a connecting piece, and is connected with the image statistics analysis system by a data line, and images shot by the camera are uploaded to the image statistics analysis system by the data line. Image analysis is carried out on the shot images through a modern digital technology, and qualified products can be obtained by comparing with samples, thus really completing full-automatic operation.
Description
Technical field
The utility model relates to a kind of checkout equipment, is to detect bubble and the impurity that the glass the inside exists.The quality of importing and exporting glass has been reached a raising.
Background technology
Along with improving constantly of people's living standard, people require more and more higher to thing used in everyday, also be to guarantee to allow customer satisfaction along with improving the quality equally for glass industry.That is: require attractive in appearance, must accomplish safety in the industry of using glass.Glass is all very high in present every profession and trade utilization rate, the building, industry, vehicle glass and daily in all can use, this manufacturer that also impels glass is in order to satisfy the quality that requirement of client improves constantly glass.For this reason, we have made so checkout equipment for the bubble and the impurity that detect the glass the inside at company.Make the quality of glass be improved significantly and guarantee.
Today, for satisfying the demand in different markets, the product that glass manufacturer manages also is divided into many types, mainly contain the special-purpose ultra-clear glasses of solar-energy photo-voltaic cell, senior silvered mirror, edging mirror, engraved mirror, tempered glass, pattern glass, laminated glass, double glazing, colored glaze tempered glass and baking vanish glass etc., be widely used in fields such as solar electrical energy generation, building, furniture, household electrical appliances, bathroom decoration.At present existing products export more than 45% to the North America, international markets such as Australia, Europe, the Middle East and Southeast Asia; glass production manufacturer all realizes robotization, the scale of production with tremendous capital strength mostly; helped guaranteeing the quality of product and reduced production costs significantly, allowed the consumer obtain material benefit to greatest extent.Also there have been enough concerns in glass production producer for the glass quality of self producing for this reason, for market share, all is to wish to have good way directly to get rid of glass defective.
Summary of the invention
For solving the problems of the technologies described above, the utility model provides the image detecting apparatus of a kind of glass blister and impurity, and it can finish the Intelligent Measurement that do not roll off the production line to the glass flows waterline under the operation of intelligence, fully solved manual detection in the past.
For finishing above-mentioned utility model goal of the invention, this patent is achieved in that a kind of image detecting apparatus that detects glass blister and impurity, it comprises frame, camera, streamline, image statistics analytic system, described camera places on the frame, it is characterized in that: described camera is fixed on the frame of streamline top by web member, and be connected with the image statistics analytic system by data line, by reaching the image statistics analytic system by data line behind the camera filmed image.By modern digital technology, the image that photographed is carried out graphical analysis, compare with sample, thereby draw qualified product, really finish the whole-course automation operation.
Technique scheme is done further refinement and improvement, and described camera is to be made of industrial camera, mobile camera moving assembly and light source moving assembly; Industrial camera and mobile camera moving assembly all are positioned at the streamline top, over against tested glass, described mobile camera moving assembly is used to connect industrial camera and frame, and the light source moving assembly is positioned at tested glass below, and is corresponding with the industrial camera camera lens and synchronous with mobile camera moving assembly move left and right.Below light source assembly, also be provided with blue backlight.Described industrial camera can move up and down 100mm by moving assembly apart from glass 1000mm, simultaneously all right move left and right, and distance is the width of streamline.Described light source moving assembly is to be made of the quadrilateral light source assembly, and the quadrilateral light source assembly is made up of 4 blue strip light, and adjusting angle as requested.Described industrial camera number is 8; This programme is a series of illumination cooperations by the mobility of camera and camera, solves the problem of the sharpness of taking pictures.
Technique scheme is done further to improve, and this equipment can also comprise a code-spraying equipment, and described code-spraying equipment is positioned at the camera rear, by carrying out starting after the exchanges data with the image statistics analytic system.Image by aforementioned schemes is relatively made mark to the glass that goes wrong, thereby more effective quality is detected.
The said equipment can also comprise an air conditioner cooling system, and this air conditioner cooling system is installed on the frame, is used for the temperature on the cool stream waterline.
Description of drawings
Fig. 1 is a unitary side view of the present utility model.
Fig. 2 is a front elevation of the present utility model.
Embodiment
In order further to introduce the structure of knowing this patent, make more detailed description below in conjunction with accompanying drawing.
As shown in the figure, there is shown the image detecting apparatus of a kind of glass blister and impurity, it comprises frame 1, camera 2, streamline 3, air conditioner cooling system 4, image statistics analytic system 5, described camera 2 and air conditioner cooling system 4 all place on the frame, streamline 3 passes through for 1 time from frame, around streamline 3, also be provided with air conditioner cooling system 4 simultaneously, because this equipment is used to detect the glass 6 that rolls off the production line, so it is higher that its temperature compares, this air conditioner cooling system 4 just is used for its cooling.Described camera is to be made of industrial camera 21, mobile camera moving assembly 22 and light source moving assembly 23, described industrial camera 21 is to be fixed on the frame 1 of streamline 3 tops by moving assembly 22, and be connected with image statistics analytic system 5 by data line, this moving assembly 22 is controlled automatically by equipment, can move up and down 100mm along slide bar on demand; Described mobile camera moving assembly 22 and light source moving assembly 23 move simultaneously, detect another side from one side of glass, described industrial camera 21 and mobile light source assembly 23 are by a motor-driven 7, guaranteed the synchronism of industrial camera 21 and light source assembly 23 like this, make that camera can both be got image very clearly when detecting glass, and then carry out analysis confirmation, with guarantee glass on streamline, flow in the point of every block of glass can both detect, thereby realize that the most comprehensive detection guarantees the product quality of glass.Take the logical data line of photo by industrial camera and pass to image analysis system 6,, tell the quality good job by subsystem image analysis and standard model comparison.Below tested glass, also be provided with the light source moving assembly, being equipped with the quadrilateral bar shaped below 8 industrial cameras, to move light source assembly and one backlight.Described mobile light source assembly is to constitute by surrounding tetragonal four blue led lamp bands.Blueness is backlight also to be to be made of the LED lamp.Industrial camera is when taking pictures like this, no matter makes can to give the best lighting effect of tested glass under which kind of ambient conditions, so that the image of taking is more clear, the data of analysis are more accurate.Regulate its intensity of illumination and lighting angle by intelligence, remedy industrial camera itself and gather not enough shortcoming for the light limit; Thereby make the photo that is filmed reach optimum efficiency, further improve and detect quality.
In order to identify the defective of product more accurately, in this equipment, also added code-spraying equipment 8; This code-spraying equipment is positioned at camera 2 rears, by carrying out starting after the exchanges data with the image statistics analytic system, it can be according to the result of graphical analysis, and target will be arranged, and is sprayed on the product defects place, can more effectively detect thereby have.
Make just can be made into an image detecting apparatus that detection glass blister and impurity are provided as stated above, introduce its workflow and principle of work below:
Via the checkout equipment of streamline through our design, mainly be made up of 8 industrial cameras and 8 groups of combined light sources by checkout equipment through the melting furnace moulding for glass, and camera and light source link again simultaneously, are driven by a motor.In the time of glass process surveyed area, camera and light source together with the time move detect the glass of process, after getting distinct image, camera will analyze, if confirm qualified then the coding device is failure to actuate and is directly flow to next operation via streamline, if when judging glass and have bubble or impurity then give signal of coding device, the coding device will move after the glass motion puts in place when receiving signal etc. and stay next mark on glass, confirms that with this there is defective in glass.Exist the glass of defective to handle in a laggard step of professional's affirmation.We have also installed air conditioner cooling system in order to guarantee the camera operate as normal above camera, the heat that produces when reducing work with this.All data all can be preserved picture in the computer of configuration, can be very easily when the staff need check inquire data at a moment in time in the computer, and this just provides a lot of convenience for check.
Claims (8)
1. the image detecting apparatus of glass blister and impurity, it comprises frame, camera, streamline, image statistics analytic system, described camera places on the frame, it is characterized in that: described camera is fixed on the frame of streamline top by web member, and be connected with the image statistics analytic system by data line, by reaching the image statistics analytic system by data line behind the camera filmed image.
2. the image detecting apparatus of a kind of glass blister according to claim 1 and impurity is characterized in that: described camera is to be made of industrial camera, mobile camera moving assembly and light source moving assembly; Industrial camera and mobile camera moving assembly all are positioned at the streamline top, over against tested glass, described mobile camera moving assembly is used to connect industrial camera and frame, and the light source moving assembly is positioned at tested glass below, and is corresponding with the industrial camera camera lens and synchronous with mobile camera moving assembly move left and right.
3. the image detecting apparatus of a kind of glass blister according to claim 2 and impurity, it is characterized in that: described light source moving assembly is to be made of the quadrilateral light source assembly, the quadrilateral light source assembly is made up of 4 blue strip light, and adjusting angle as requested.
4. the image detecting apparatus of a kind of glass blister according to claim 3 and impurity is characterized in that: also be provided with blue backlight below light source assembly.
5. the image detecting apparatus of a kind of glass blister according to claim 2 and impurity is characterized in that: described industrial camera number is 8.
6. the image detecting apparatus of a kind of glass institute's gas according to claim 2 and impurity, it is characterized in that: described industrial camera can move up and down 100mm by moving assembly apart from glass 1000mm; Simultaneously all right move left and right, distance is the width of streamline.
7. according to the image detecting apparatus of claim 1 or 2 or 3 or 4 or 5 or 6 described a kind of glass blisters and impurity, it is characterized in that: it also comprises a code-spraying equipment, described code-spraying equipment is positioned at the camera rear, by carrying out starting after the exchanges data with the image statistics analytic system.
8. the image detecting apparatus of a kind of glass blister according to claim 7 and impurity is characterized in that: it also comprises an air conditioner cooling system, and this air conditioner cooling system is installed on the frame, is used for the temperature on the cool stream waterline.
Priority Applications (1)
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CN2011200449718U CN202033300U (en) | 2011-02-23 | 2011-02-23 | Image detection equipment for bubbles and impurities in glass |
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CN2011200449718U CN202033300U (en) | 2011-02-23 | 2011-02-23 | Image detection equipment for bubbles and impurities in glass |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104769409A (en) * | 2012-11-08 | 2015-07-08 | 日本樱花检验仪器株式会社 | Automatic thin section sample preparation device |
CN106248696A (en) * | 2016-08-04 | 2016-12-21 | 连云港康达智精密技术有限公司 | Lens appearance checks system |
CN108955646A (en) * | 2018-05-15 | 2018-12-07 | 武汉理工大学 | Steel rail welding line center automatic detection device |
CN108962777A (en) * | 2018-05-18 | 2018-12-07 | 河海大学常州校区 | A kind of solar energy photovoltaic panel bubble detection device and its detection method |
CN110989422A (en) * | 2019-11-13 | 2020-04-10 | 深圳市盛波光电科技有限公司 | Management system and management method for AOI (automated optical inspection) over-inspection parameters based on serial number code spraying |
CN112123948A (en) * | 2020-09-28 | 2020-12-25 | 深圳市华星光电半导体显示技术有限公司 | Printing head module and ink-jet printing method |
CN115610739A (en) * | 2022-09-26 | 2023-01-17 | 江阴瑞兴塑料玻璃制品有限公司 | Bubble state detection platform for glass film pasting machine |
-
2011
- 2011-02-23 CN CN2011200449718U patent/CN202033300U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104769409A (en) * | 2012-11-08 | 2015-07-08 | 日本樱花检验仪器株式会社 | Automatic thin section sample preparation device |
CN106248696A (en) * | 2016-08-04 | 2016-12-21 | 连云港康达智精密技术有限公司 | Lens appearance checks system |
CN108955646A (en) * | 2018-05-15 | 2018-12-07 | 武汉理工大学 | Steel rail welding line center automatic detection device |
CN108962777A (en) * | 2018-05-18 | 2018-12-07 | 河海大学常州校区 | A kind of solar energy photovoltaic panel bubble detection device and its detection method |
CN108962777B (en) * | 2018-05-18 | 2022-04-01 | 河海大学常州校区 | Bubble detection device and detection method for solar photovoltaic panel |
CN110989422A (en) * | 2019-11-13 | 2020-04-10 | 深圳市盛波光电科技有限公司 | Management system and management method for AOI (automated optical inspection) over-inspection parameters based on serial number code spraying |
CN112123948A (en) * | 2020-09-28 | 2020-12-25 | 深圳市华星光电半导体显示技术有限公司 | Printing head module and ink-jet printing method |
CN115610739A (en) * | 2022-09-26 | 2023-01-17 | 江阴瑞兴塑料玻璃制品有限公司 | Bubble state detection platform for glass film pasting machine |
CN115610739B (en) * | 2022-09-26 | 2023-05-16 | 江阴瑞兴塑料玻璃制品有限公司 | Glass film pasting machinery bubble state detection platform |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111109 Termination date: 20140223 |