CN202015596U - Catalyst barrel shaker capable of rotating for 360 degrees - Google Patents
Catalyst barrel shaker capable of rotating for 360 degrees Download PDFInfo
- Publication number
- CN202015596U CN202015596U CN201120063342XU CN201120063342U CN202015596U CN 202015596 U CN202015596 U CN 202015596U CN 201120063342X U CN201120063342X U CN 201120063342XU CN 201120063342 U CN201120063342 U CN 201120063342U CN 202015596 U CN202015596 U CN 202015596U
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- China
- Prior art keywords
- catalyst
- shakes
- barrel device
- barrel
- carry out
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model relates to a catalyst barrel shaker capable of rotating for 360 degrees, which is specially used for operating conditions of shaking well liquid-solid mixture in a steel barrel, namely settled, layered or uneven-concentration solid powders and particles with active performances (such as, but not limited to, light stabilizer, strong oxidizer/reducing agent, catalyst, smoke agent and the like) which are spontaneously combustible, inflammable, easy to degenerate, and easy to vigorously chemically react with oxygen and moisture in air. Liquid in the mixture is volatile and inflammable hydrocarbon liquid, the barrel shaker is of a double-support type and comprises a base and a rotating frame, and a steel barrel can be placed in the rotating frame. Compared with the prior art, the catalyst barrel shaker is reasonable in integral design, small in occupied space, low in energy consumption, free of deformation and strong vibration in use, low in noise, high in efficiency, safe in use, convenient in operation, low in maintenance cost, easy in wearing part price, convenient in wearing part purchase, intrinsically safe, and capable of bearing steel barrels with certain size errors.
Description
Technical field
The utility model relates to a kind of catalyst and shakes a barrel device, especially relates to the catalyst that can carry out 360 ° of rotations and shakes a barrel device.
Background technology
Catalyst shakes the partial function that barrel device can satisfy or bear in the following technological operation step and is connected: (1) operating personnel load and transport steel cylinder with catalyst and transport in the factory building with fork truck.(2) operating personnel sling catalyst shipment steel cylinder with electric block and are placed in a certain mechanism of barrel machine that shakes.And check and confirm that steel cylinder has fixedly secured in place.(3) operating personnel start at the scene and shake bucket a dynamo-electric machine, steel cylinder rock and roll more than 2 hours at least.When (4) the rock and roll process finished, catalyst steel cylinder upper end (valve pit) must be in towards upper/lower positions or be in the position manually of easy-unloading as far as possible.Operating personnel adjust to vertical position and steel cylinder valve pit end to steel cylinder down, as for how defining vertical position detect the affirmation system and are determined by the supplier.(5) the dynamo-electric machine of bucket is stopped shaking in the scene.(6) the N of band snap joint flexible pipe
2Connect with the shipment steel cylinder, so that the discharging of Zg catalyst.Should expect the steel cylinder below and leave the working space of enough height (about 1.2 meters).(7) remove the N that is connected on the steel cylinder
2Pipe and joint.(8) remove the sky steel cylinder with electric block.
Through investigation, it is to have adopted the cantilevered rock and roll rotating mechanism of single-point that domestic certain similar project is shaken a barrel device from 360 ° of external import, machine is made up of pedestal, single box stand and cantilever rotating turret, steel cylinder places single-point cantilever rotating turret, not only to single-point cantilever power transmission shaft and bearing material require high, size is thick, design is complicated, and load is arranged and when rotating center of gravity change greatly, poor stability, stand partly needs counterweigh, the shearing force that power transmission shaft bears is bigger, easily be worn and twist distortion, and the drive motors power of every machine is greater than 15KW.Buying expenses and maintenance cost price are also high unusually.
The utility model content
The purpose of this utility model is exactly to provide a kind of design science, the catalyst that can carry out 360 ° of rotations safe in utilization, applied widely to shake a barrel device for the defective that overcomes above-mentioned prior art existence.
The purpose of this utility model can be achieved through the following technical solutions:
The catalyst that can carry out 360 ° of rotations shakes a barrel device, it is characterized in that, this catalyst shakes barrel device for the two point supporting type shakes a barrel device, comprises machine support and rotating frame, and described rotating frame is located on the machine support, in this rotating frame the catalyst steel cylinder can be set.
The integrated pedestal of described machine support, the employing I-steel is a girder, fixes on the ground through foundation bolt, the left and right sides of pedestal upper end is provided with bracing frame.
Described bracing frame has two, be the left-right symmetry structure, the bracing frame in left side and the bracing frame on right side are made up of oblique column, level envelope beam and right cylinder, described oblique column is located at the both sides of pedestal, described right cylinder is located at the middle part of pedestal, be welded with anti-lateral deviation bearing rib and be provided with hydraulic cylinder with the tie point of pedestal, tiltedly the top of column and right cylinder connects through level envelope beam, and described level envelope beam is detachable level envelope beam.
The middle part of described right cylinder is provided with bearing block, and this bearing block is connected with power transmission shaft.
Described rotating frame is the double base holder formula rotating turret of cylindrical-shaped structure, constitute by of the removable holder in guard ring, subiculum and top of two diameters greater than the straight tube of catalyst steel cylinder, the rotating frame both sides are provided with stud, two studs are connected with the power transmission shaft at middle part respectively, and power transmission shaft is connected with the right cylinder of both sides respectively.
The bracing frame in described left side is provided with the drive system that variable-frequency motor, cooling motor and reduction box coupling constitute, and this drive system is connected with power transmission shaft through shaft coupling.
The bracing frame in described left side is provided with operation control system.
Described machine support is provided with hydraulic system.
Compared with prior art, the utlity model has following advantage:
(1) global design science of the present utility model, rationally occupies little space, energy consumption is low, does not deform in the use, strenuous vibration, and noise is low, efficient height, safe in utilization;
(2) the utility model satisfies various specification requirements fully, and is simple, convenient, and maintenance cost is cheap, and the consumable accessory price is low and buying is convenient; Except that the part instrument is the import parts, other all parts all adopt the production domesticization parts.
When (3) the utility model designs the safety of personal security and machine itself is carried out thoughtful consideration and facility outfit, reached the requirement of hommization.
(4) the utility model can overcome same specification steel cylinder separately because the dimensional discrepancy influence that differs and bring, can bear the steel cylinder of radial missing ± 15MM, axial deviation ± 30MM.
Description of drawings
Fig. 1 is a main TV structure schematic diagram of the present utility model;
Fig. 2 is a left TV structure schematic diagram of the present utility model;
Fig. 3 is a plan structure schematic diagram of the present utility model.
Among the figure 1 be machine support, 2 for bearing rib, 3 for hydraulic cylinder, 4 for drive system, 5 for shaft coupling, 6 for bearing block, 7 for bracing frame, 71 for oblique column, 72 for right cylinder, 73 for level envelope beam, 8 for rotating frame, 81 for stud, 82 for power transmission shaft, 9 for operation control system, 10 for hydraulic system, 11 be the catalyst steel cylinder.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is elaborated.
Embodiment
The catalyst that can carry out 360 ° of rotations shakes a barrel device, and its structure is shown in Fig. 1～3, and this catalyst shakes barrel device and shakes a barrel device for the two point supporting type, comprise machine support 1 and rotating frame 8, adopted the two point supporting type, by the box stand of the incorporate pedestal and the left and right sides, double base holder formula rotating turret is formed.In order to ensure the security and the stability of machine, must leave certain surplus from machine construction and Intensity Design.The machine whole height is short as far as possible, top is light as far as possible, just can lower the center of gravity; Rotating frame is short as far as possible, weight is as far as possible little; Arrange: vertical with top cucurbit guide rail.Catalyst steel cylinder 11 places double base pop-up formula rotating turret, unloaded and when load is arranged center of gravity all do not change, and the variation of center of gravity is controlled at quite safe scope during steel cylinder 11 rotations.The control system of integrated form realized multifunction, easy and simple to handleization, it is program control automatically manually to reach PLC; safeguard protection interlocking is all effectively controlled the accident that institute might occur; common relatively to employings such as material, bearings, as easily to purchase parts have reached the target of safe and reliable, easy and simple to handle, low purchase cost and maintenance cost.
Machine support 1 integrated pedestal, adopting 150 * 75 I-steel is girder, integral structure.10 Φ 24 anchor (bolt) holes, foundation bolt (Φ 20 or Φ 22, long MM), machine-wide 1300, length about 2430, the anti-transfer inserted link locating hole of band reductor, fix on the ground through foundation bolt, pedestal upper end a bracing frame 7 each side is set, bracing frame 7 is by oblique column 71, right cylinder 72 and level envelope beam 73 are formed, and tiltedly column 71 is located at the both sides of pedestal, right cylinder 72 is located at the middle part of pedestal, be welded with anti-lateral deviation bearing rib 2 with the tie point of pedestal, tiltedly the top of column 71 and right cylinder 72 connects through level envelope beam 73, and this level envelope beam 73 is detachable level envelope beam.Accompany a hydraulic cylinder 3 in the middle of wherein per 2 right cylinders 72, bracing frame 7 is used for supporting the weight of whole driving and rotating part and centrifugal force, the unbalanced force that rotates, right cylinder 72 is provided with 4 altogether, adopt 100 * 50 channel-section steel making, level and smooth and the polishing of nonreentrant surface polishing, tiltedly column 71 also is provided with 4, adopts 100 * 3 channel-section steels to make.The lower end of hydraulic cylinder 3 is fixed on the pedestal I-steel, and the upper end connects and links to each other with slide block (can pull down), and the slide block center is bumped into a bearing (can be removable from two root post top phase connecting rods, so that take out slide block).Bracing frame 7 opens wide towards rock and roll frame one side, bottom-open, and other direction is sealed with corrosion resistant plate, but detachable, is convenient to maintenance of motor and drive disk assembly.
Be provided with bearing block 6 at the middle part of right cylinder 72, this bearing block 6 is connected with power transmission shaft 82.Rotating frame 8 is the double base holder formula rotating turret of cylindrical-shaped structure, in the rotating frame 8 catalyst steel cylinder 11 can be set.Rotating frame 8 is made of the removable holder in guard ring, subiculum and top of two diameters greater than the straight tube of catalyst steel cylinder, upper and lower supporter is selected doughnut-shaped steel plate for use, it is enough that intensity is wanted, size is just in time detained the two ends of annotating steel cylinder, locking nut, elasticity lock washer with screw mandrel, band handwheel between removable holder and the rotating frame link to each other, and the screw mandrel that designs certain-length also helps this rotating frame and can bear, admit the most steel cylinders because of dimensional discrepancy.The both sides of rotating frame 8 are provided with 81, two studs 81 of stud and are connected with the power transmission shaft 82 at middle part respectively, and power transmission shaft 82 is connected with the right cylinder 72 of both sides respectively.Power transmission shaft inserts the bearing that passes slide block, and the one end is connected with speed reducer output shaft, adopts the form easily of removing.Power transmission shaft 82 is solid section casting die Φ 80. (holes probe is fixed on the decelerator body).The other end inserts and is connected with the flange form of bolt with rock and roll pivoted frame center line, the position that definite (the determining power transmission shaft position so that install) of rock and roll pivoted frame position of centre of gravity can conveniently promote with hand.Be provided with the drive system 4 that variable-frequency motor, cooling motor and reduction box coupling constitute on the bracing frame 7 in left side, this drive system is connected with power transmission shaft 82 through shaft coupling 5.Variable-frequency motor and cooling motor and reduction box directly are coupled, and reduction box is selected L type and the anti-transfer backstay of band for use, when rotating part when normally shaking the position, drive part falls, its anti-transfer backstay just in time inserts in the hole on the bottom.In order to ensure precision, explosion-proof frequency converter and relay are apart from drive motors conductor length≤15m.In addition, the bracing frame 7 in left side is provided with operation control system 9, is explosive operation dish and frequency converter, also is provided with hydraulic system 10 on the machine support 1.
Claims (8)
1. the catalyst that can carry out 360 ° of rotations shakes a barrel device, it is characterized in that, this catalyst shakes barrel device for the two point supporting type shakes a barrel device, comprises machine support and rotating frame, and described rotating frame is located on the machine support, in this rotating frame the catalyst steel cylinder can be set.
2. the catalyst that can carry out 360 ° of rotations according to claim 1 shakes a barrel device, it is characterized in that, and the integrated pedestal of described machine support, the employing I-steel is a girder, fixes on the ground through foundation bolt, the left and right sides of pedestal upper end is provided with bracing frame.
3. the catalyst that can carry out 360 ° of rotations according to claim 2 shakes a barrel device, it is characterized in that, described bracing frame has two, be the left-right symmetry structure, the bracing frame in left side and the bracing frame on right side are made up of oblique column, level envelope beam and right cylinder, described oblique column is located at the both sides of pedestal, described right cylinder is located at the middle part of pedestal, be welded with anti-lateral deviation bearing rib and be provided with hydraulic cylinder with the tie point of pedestal, tiltedly the top of column and right cylinder connects through level envelope beam, and described level envelope beam is detachable level envelope beam.
4. the catalyst that can carry out 360 ° of rotations according to claim 3 shakes a barrel device, it is characterized in that the middle part of described right cylinder is provided with bearing block, and this bearing block is connected with power transmission shaft.
5. the catalyst that can carry out 360 ° of rotations according to claim 1 shakes a barrel device, it is characterized in that, described rotating frame is the double base holder formula rotating turret of cylindrical-shaped structure, constitute by of the removable holder in guard ring, subiculum and top of two diameters greater than the straight tube of catalyst steel cylinder, the rotating frame both sides are provided with stud, two studs are connected with the power transmission shaft at middle part respectively, and power transmission shaft is connected with the right cylinder of both sides respectively.
6. the catalyst that can carry out 360 ° of rotations according to claim 3 shakes a barrel device, it is characterized in that, the bracing frame in described left side is provided with the drive system that variable-frequency motor, cooling motor and reduction box coupling constitute, and this drive system is connected with power transmission shaft through shaft coupling.
7. the catalyst that can carry out 360 ° of rotations according to claim 3 shakes a barrel device, it is characterized in that the bracing frame in described left side is provided with operation control system.
8. the catalyst that can carry out 360 ° of rotations according to claim 1 shakes a barrel device, it is characterized in that described machine support is provided with hydraulic system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120063342XU CN202015596U (en) | 2011-03-11 | 2011-03-11 | Catalyst barrel shaker capable of rotating for 360 degrees |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120063342XU CN202015596U (en) | 2011-03-11 | 2011-03-11 | Catalyst barrel shaker capable of rotating for 360 degrees |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202015596U true CN202015596U (en) | 2011-10-26 |
Family
ID=44809276
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120063342XU Expired - Lifetime CN202015596U (en) | 2011-03-11 | 2011-03-11 | Catalyst barrel shaker capable of rotating for 360 degrees |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202015596U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103495372A (en) * | 2013-09-10 | 2014-01-08 | 李建国 | Reaction barrel support of molecular sieve |
| CN103978567A (en) * | 2014-05-30 | 2014-08-13 | 昆山恩源塑料科技有限公司 | Plastic mixer device connected by threads |
| CN103991143A (en) * | 2014-05-30 | 2014-08-20 | 昆山恩源塑料科技有限公司 | Double-drum plastic mixer device |
-
2011
- 2011-03-11 CN CN201120063342XU patent/CN202015596U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103495372A (en) * | 2013-09-10 | 2014-01-08 | 李建国 | Reaction barrel support of molecular sieve |
| CN103978567A (en) * | 2014-05-30 | 2014-08-13 | 昆山恩源塑料科技有限公司 | Plastic mixer device connected by threads |
| CN103991143A (en) * | 2014-05-30 | 2014-08-20 | 昆山恩源塑料科技有限公司 | Double-drum plastic mixer device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20111026 |