CN202013922U - Special winding machine for nickel zinc cell - Google Patents
Special winding machine for nickel zinc cell Download PDFInfo
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- CN202013922U CN202013922U CN2011201025258U CN201120102525U CN202013922U CN 202013922 U CN202013922 U CN 202013922U CN 2011201025258 U CN2011201025258 U CN 2011201025258U CN 201120102525 U CN201120102525 U CN 201120102525U CN 202013922 U CN202013922 U CN 202013922U
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- coiler
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- winding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model relates to a special winding machine for a nickel zinc cell. A vertical plate is fixedly connected on a base; a feeding mechanism and a winding mechanism are arranged on the vertical plates, the winding mechanism comprises a winding needle, an upper compression roller and a lower compression roller, wherein the winding needle is driven to rotate by a driving mechanism, and the upper compression roller and the lower compression roller are arranged at the upper side and the lower side of the winding needle and are respectively driven by a driving mechanisms; the feeding mechanism is positioned at one side of the winding mechanism and comprises a positive feeding plate and a negative diaphragm feeding plate; the negative diaphragm feeding plate comprises a material supporting plate, a dividing plate, a datum plate and a limit plate; wherein the dividing plate and the datum plate are sequentially arranged on one vertical side of the upper surface of the material supporting plate, and the limit plate is arranged on the other vertical side of the upper surface of the material supporting plate. With the adoption of the purpose made negative diaphragm feeding plate, a negative sheet and the diaphragm are placed in a layered way, and the relative position cannot change; as the negative sheet is wrapped by the diaphragm, the cross contamination of the negative sheet and a positive sheet can be avoided, and powder on the negative sheet can be guaranteed not to fade; and the quality of the battery is ensured.
Description
Technical field
The utility model relates to the manufacturing equipment of secondary nickel-zinc cell, specifically a kind of special-purpose up-coiler of battery of the nickel-zinc cell that is used to reel.
Background technology
Nickel-zinc cell is a kind of brand-new secondary cell, have pollution-free, in light weight, low internal resistance, low self-discharge, heavy-current discharge, have extended cycle life, temperature adapts to advantages such as wide in range, can be widely used in fields such as electric tool, electric bicycle, electric automobile, can be solar energy, wind power generation energy storage, can be military equipment, Medical Devices, traffic communication etc. portable power source is provided, have very extensive market prospects.
In the manufacture process of cylinder type secondary battery, need to adopt up-coiler that positive plate, barrier film and negative plate are stacked and be wound into battery.The up-coiler of cylindrical battery has two kinds at present: a kind of is ni-mh nickel-cadmium cell up-coiler, and another kind is a lithium electricity up-coiler.These two kinds of up-coilers generally comprise two pole piece feeding mechanisms, two barrier film feed mechanisms and a winding mechanism, and positive plate, barrier film and negative plate are feed mechanism feedings separately.Because pole piece and existing nickel-cadmium cell, Ni-MH battery and the lithium battery of nickel-zinc cell have very big difference, powder on its negative plate easily comes off, but do not have special-purpose winding apparatus, and therefore can only act for sb with the Ni-MH battery up-coiler, the battery quality that is wound into can't guarantee.In addition, because the barrier film distortion of skidding easily, along with the change of battery winding diameter is big, the pressure of love that pole piece holds is increasing, might be damaged by pressure and aggravates the short circuit in mid-term of battery.
Summary of the invention
The utility model provides a kind of battery negative plate to be difficult for dry linting, the special-purpose up-coiler of reliable quality nickel-zinc cell at the problems referred to above.
According to the technical solution of the utility model: the special-purpose up-coiler of a kind of nickel-zinc cell, comprise pedestal, be fixedly connected with riser on the described pedestal, feed mechanism and winding mechanism are installed on the described riser, and described winding mechanism comprises by the winding needle of driving mechanism driven rotary and is arranged at described winding needle up and down the last pressure roller and the lower compression roller by separately drive mechanism of both sides; Described feed mechanism is positioned at a side of described winding mechanism, comprise anodal blowing plate and negative pole barrier film blowing plate, described negative pole barrier film blowing plate comprises retainer plate, demarcation strip, datum plate and limiting plate, described demarcation strip and datum plate are successively set on vertical side of described retainer plate upper surface, and vertical opposite side of described retainer plate upper surface is provided with described limiting plate.
Described anodal blowing plate is installed on the slideway, and described slideway is fixed on the described riser.The described driving mechanism of going up pressure roller and described lower compression roller is respectively pressure roller cylinder and lower compression roller cylinder.Described upward pressure roller cylinder and described lower compression roller cylinder are secondary cylinder, link to each other with secondary air pressure inductor respectively, and described secondary air pressure inductor is arranged in described going up by the pressure roller cylinder.
The opposite side of described winding mechanism is provided with and twines gummed paper mechanism, and the described gummed paper mechanism that twines comprises the gummed paper loader, send the gummed paper cylinder, draws the gummed paper cylinder and cuts the gummed paper cylinder, and described cutting on the gummed paper cylinder is equipped with cutting knife.
Described pedestal is provided with positioner, described positioner is positioned at a side of described riser, and it is corresponding with described winding mechanism, described positioner comprises positioning cylinder, locating platform and locating platform lift cylinder, described positioning cylinder is fixed on the described locating platform, and described locating platform is fixedly connected on the described locating platform lift cylinder.Described winding needle is installed on the coiling needle stand, and described coiling needle stand links to each other with stepping motor by belt.The rear end of described winding needle links to each other with the drawn needle cylinder.Described pedestal is provided with gas circuit control panel and work warning light panel, and described riser is provided with the control touch-screen.Described pedestal is arranged with pedal, and described pedal links to each other with the up-coiler controlling organization.
Technique effect of the present utility model is: 1, adopt special negative pole barrier film blowing plate, negative plate and barrier film layering are put, and relative position can not change; And barrier film encases negative plate, can avoid the cross pollution of negative plate and positive plate, guarantees not dry linting of negative plate, guarantees the quality of battery; 2, adopt secondary air pressure inductor, guaranteed that pole piece can not damaged by pressure, the breakage of minimizing pole piece is pierced through barrier film and is caused short circuit; 3, the two ends of winding needle are respectively by coiling needle stand and positioning cylinder location, and the axle core of winding needle is beated little; 4, simple in structure, the reliability height.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the structural representation of the negative pole barrier film blowing plate in the utility model.
Fig. 4 is negative plate and the barrier film assembled construction schematic diagram among Fig. 3.
Embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is further described.
Among Fig. 1 ~ Fig. 4, comprise control touch-screen 1, anodal blowing plate 2, negative pole barrier film blowing plate 3, secondary air pressure inductor 4, last pressure roller cylinder 5, cut gummed paper cylinder 6, draw gummed paper cylinder 7, send gummed paper cylinder 8, gummed paper loader 9, lower compression roller cylinder 10, gas circuit control panel 11, work warning light panel 12, drawn needle cylinder 13, last pressure roller 14, winding needle 15, lower compression roller 16, positioning cylinder 17, locating platform lift cylinder 18, stepping motor 19, pedal 20, pedestal 21, slideway 22, riser 23, battery 24, coiling needle stand 25, locating platform 26, belt 27, datum plate 28, demarcation strip 29, limiting plate 30, retainer plate 31, negative plate 32, barrier film 33 etc.
As shown in Figure 1 and Figure 2, the utility model is the special-purpose up-coiler of a kind of nickel-zinc cell, comprises pedestal 21, and pedestal 21 frontal left are provided with gas circuit control panel 11, the right side is provided with work warning light panel 12, and the below of pedestal 21 is provided with the pedal 20 that links to each other with the up-coiler controlling organization.Be fixedly connected with a riser 23 above the pedestal 21, the top of riser 23 is provided with control touch-screen 1.Whole device is controlled with PLC, is set and demonstration by touch-screen 1.Feed mechanism and winding mechanism are installed on the riser 23.
Winding mechanism is positioned at the middle part of riser 23, comprises by the winding needle 15 of driving mechanism driven rotary and last pressure roller 14 and the lower compression roller 16 by separately the drive mechanism that are arranged at winding needle both sides about in the of 15.
The driving mechanism of last pressure roller 14 and lower compression roller 16 is respectively pressure roller cylinder 5 and lower compression roller cylinder 10.In succession and go up pressure roller 14 in the lower end of last pressure roller cylinder 5, lower compression roller 16 is equipped with in the upper end of lower compression roller cylinder 10.Last pressure roller cylinder 5 and lower compression roller cylinder 10 are secondary cylinder, link to each other with secondary air pressure inductor 4 respectively, and it is other that secondary air pressure inductor 4 is arranged in pressure roller cylinder 5.
Winding needle 15 is load bearing core of positive/negative plate and membrane coil, and winding needle 15 is installed on the coiling needle stand 25.Coiling needle stand 25 links to each other with stepping motor 19 by belt 27, and stepping motor 19 is to drive the power that winding needle 15 rotates.The rear end of winding needle 15 links to each other with drawn needle cylinder 13, spools that drawn needle cylinder 13 is used for extracting winding needle 15 out and depoling from battery after the battery.Feed mechanism is positioned at the left side of winding mechanism, comprises anodal blowing plate 2 and negative pole barrier film blowing plate 3.Anodal blowing plate 2 is positioned at the upper left side in riser 23 fronts, and negative pole barrier film blowing plate 3 is positioned at the below of anodal blowing plate 2.Anodal blowing plate 2 is installed on the slideway 22, can move forward and backward, and slideway 22 is fixed on the riser 23.
As shown in Figure 3, negative pole barrier film blowing plate 3 comprises retainer plate 31, demarcation strip 29, datum plate 28 and limiting plate 30, demarcation strip 29 and datum plate 28 are successively set on vertical side of retainer plate 31 upper surfaces, and vertical opposite side of retainer plate 31 upper surfaces is provided with limiting plate 30.Negative plate 32 and barrier film 33 are put at negative pole barrier film blowing plate 3 higher slices, can guarantee that barrier film 33 and negative plate 32 relative positions can not change.
As shown in Figure 4, when barrier film 33 assembles with negative plate 32, barrier film 33 encases negative plate 32 can make hand directly not contact negative plate 32, thereby avoids the cross pollution of negative plate 32 and positive plate, and barrier film 33 encase that negative plate 32 can also guarantee can be because of directly taking negative plate 32 and dry linting with hand.
Again referring to Fig. 1, be provided with on the right side of winding mechanism and twine gummed paper mechanism.Nickel-zinc cell is spooled after the battery not directly into shell, but has twined depoling behind the gummed paper.Twine gummed paper mechanism and comprise gummed paper loader 9, send gummed paper cylinder 8, draw gummed paper cylinder 7 and cut gummed paper cylinder 6, cut on the gummed paper cylinder 6 cutting knife is installed.Gummed paper loader 9 is mechanisms that dress holds the rolling gummed paper, send gummed paper cylinder 8 that gummed paper is sent from the gummed paper dish forward, draw gummed paper cylinder 7 gummed paper of delivering to be pulled through the battery of spooling, push down by last pressure roller 14 again, stepping motor 19 volumes two circle backs drive cutting knife cut-out gummed paper, depoling then by cutting gummed paper cylinder 6.
As shown in Figure 2, also be provided with positioner on pedestal 21, positioner is positioned at a side of riser 23, and corresponding with winding mechanism, is positioned at the place ahead of winding needle 15.This positioner comprises positioning cylinder 17, locating platform 26 and locating platform lift cylinder 18, and positioning cylinder 17 is fixed on the locating platform 26, and locating platform 26 is fixedly connected on the locating platform lift cylinder 18.Positioning cylinder 17 on the locating platform 26 is located winding needle 15 from coiling needle stand 25 relative the opposing party.
The course of work of the present utility model is as follows: take off negative pole barrier film blowing plate 3, install negative plate 32 and barrier film 33, again it is reinstalled on the machine, step on pedal 20 one time, locating platform lift cylinder 18 rises locating platform 26, positioning cylinder 17 packages winding needle 15, and barrier film 33 is twisted on the winding needle 15; Positive plate is placed on the anodal blowing plate 2, steps on pedal 20, stepping motor 19 drives winding needle 15 and makes pole piece and barrier film 33 scrollings; When secondary air pressure inductor 4 was sensed battery and is rolled onto predetermined diameter, last pressure roller cylinder 5 converted low-pressure to lower compression roller cylinder 10; Intact when pole piece and membrane coil, stepping motor 19 stops operating, and last pressure roller cylinder 5 drives goes up pressure roller 14 risings, send gummed paper cylinder 8 that gummed paper is delivered on the battery of spooling.Last pressure roller cylinder 5 drives upward pressure roller 14 declines and pushes down gummed paper, stepping motor 19 rotates and drives winding needle 15, on the battery that gummed paper is entangled in spool, stepping motor 19 stops operating, drawn needle cylinder 13 is twitched half sheet winding needle 15 makes the battery of spooling occur becoming flexible, positioning cylinder 17 withdraws from, and locating platform lift cylinder 18 drives locating platform 26 and descends, and takes out the battery of spooling and carries out next coiling action.
The utlity model has following advantage: 1, adopt special negative pole barrier film blowing plate, negative plate and barrier film layering are put, and can guarantee that its relative position can not change; And barrier film encases negative plate, can avoid the cross pollution of negative plate and positive plate, guarantees not dry linting of negative plate, guarantees the quality of battery; 2, adopt secondary air pressure inductor, guaranteed that pole piece can not damaged by pressure, the breakage of minimizing pole piece is pierced through barrier film and is caused short circuit; 3, the two ends of winding needle are respectively by coiling needle stand and positioning cylinder location, and the axle core of winding needle is beated little; 4, simple in structure, the reliability height.The utility model applicability is strong, is applicable to the coiling of many specifications of nickel zinc battery cores such as AA, AAA, A, SC, C, D.
Claims (10)
1. the special-purpose up-coiler of a nickel-zinc cell, comprise pedestal (21), be fixedly connected with riser (23) on the described pedestal (21), described riser is equipped with feed mechanism and winding mechanism on (23), described winding mechanism comprises by the winding needle of driving mechanism driven rotary (15) and is arranged at described winding needle (15) the last pressure roller (14) and the lower compression roller (16) by separately drive mechanism of both sides up and down, it is characterized in that: described feed mechanism is positioned at a side of described winding mechanism, comprise anodal blowing plate (2) and negative pole barrier film blowing plate (3), described negative pole barrier film blowing plate (3) comprises retainer plate (31), demarcation strip (29), datum plate (28) and limiting plate (30), described demarcation strip (29) and datum plate (28) are successively set on vertical side of described retainer plate (31) upper surface, and vertical opposite side of described retainer plate (31) upper surface is provided with described limiting plate (30).
2. according to the special-purpose up-coiler of the described nickel-zinc cell of claim 1, it is characterized in that: described anodal blowing plate (2) is installed on the slideway (22), and described slideway (22) is fixed on the described riser (23).
3. according to claim 1 or the special-purpose up-coiler of 2 described nickel-zinc cells, it is characterized in that: the described driving mechanism of going up pressure roller (14) and described lower compression roller (16) is respectively pressure roller cylinder (5) and lower compression roller cylinder (10).
4. according to the special-purpose up-coiler of the described nickel-zinc cell of claim 3, it is characterized in that: described upward pressure roller cylinder (5) and described lower compression roller cylinder (10) are secondary cylinder, link to each other with secondary air pressure inductor (4) respectively, described secondary air pressure inductor (4) is arranged in described pressure roller cylinder (5) side of going up.
5. according to the special-purpose up-coiler of the described nickel-zinc cell of claim 1, it is characterized in that: the opposite side of described winding mechanism is provided with and twines gummed paper mechanism, the described gummed paper mechanism that twines comprises gummed paper loader (9), send gummed paper cylinder (8), draws gummed paper cylinder (7) and cuts gummed paper cylinder (6), and described cutting on the gummed paper cylinder (6) is equipped with cutting knife.
6. according to the special-purpose up-coiler of the described nickel-zinc cell of claim 1, it is characterized in that: described pedestal (21) is provided with positioner, and described positioner is positioned at a side of described riser (23), and corresponding with described winding mechanism; Described positioner comprises positioning cylinder (17), locating platform (26) and locating platform lift cylinder (18), described positioning cylinder (17) is fixed on the described locating platform (26), and described locating platform (26) is fixedly connected on the described locating platform lift cylinder (18).
7. according to the special-purpose up-coiler of the described nickel-zinc cell of claim 1, it is characterized in that: described winding needle (15) is installed on the coiling needle stand (25), and described coiling needle stand (25) links to each other with stepping motor (19) by belt (27).
8. according to claim 1 or the special-purpose up-coiler of 7 described nickel-zinc cells, it is characterized in that: the rear end of described winding needle (15) links to each other with drawn needle cylinder (13).
9. according to the special-purpose up-coiler of the described nickel-zinc cell of claim 1, it is characterized in that: described pedestal (21) is provided with gas circuit control panel (11) and work warning light panel (12), and described riser (23) is provided with control touch-screen (1).
10. according to the special-purpose up-coiler of the described nickel-zinc cell of claim 1, it is characterized in that: described pedestal (21) is arranged with pedal (20), and described pedal (20) links to each other with the up-coiler controlling organization.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201025258U CN202013922U (en) | 2011-04-09 | 2011-04-09 | Special winding machine for nickel zinc cell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201025258U CN202013922U (en) | 2011-04-09 | 2011-04-09 | Special winding machine for nickel zinc cell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202013922U true CN202013922U (en) | 2011-10-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201025258U Expired - Fee Related CN202013922U (en) | 2011-04-09 | 2011-04-09 | Special winding machine for nickel zinc cell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202013922U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102170027A (en) * | 2011-04-09 | 2011-08-31 | 珠海市光环自动化科技有限公司 | Winder special for nickel zinc battery |
-
2011
- 2011-04-09 CN CN2011201025258U patent/CN202013922U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102170027A (en) * | 2011-04-09 | 2011-08-31 | 珠海市光环自动化科技有限公司 | Winder special for nickel zinc battery |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111019 Termination date: 20130409 |