Fuel gas injection valve and high-pressure injection pump gas driving fuel injection system
(1) technical field
The present invention relates to a kind of gas engine, particularly a kind of fuel gas injection valve and high-pressure injection pump gas driving fuel injection system.
(2) background technique
As everyone knows, gas engine be by inflammable mixture in cylinder by breaking out work done after the spark ignitor, promote piston up-down, thereby and then drive bent axle and rotate heat energy is changed into mechanical energy, and there is dual mode at present in the formation of inflammable mixture:
1. external mixture type: promptly before suction tude, combustible gas is mixed (volume ratio 15:1 ∽ 20:1) in proportion with air as Z12V190T type 12 cylinder natural gas engines and enter suction tude afterwards by special-purpose mixer, open by every cylinder intake valve then, after the descent of piston, inflammable mixture enters in the cylinder, again by the piston stroking upward compressing inflammable mixture gas, by promoting the descent of piston work done after the spark ignitor, this hybrid mode is called external mixture type.There is following problem in it:
1. air consumption height; Because of all being flammable mixed gas in the suction tude, each cylinder is (the inlet and outlet door is opened simultaneously, and live gas is directly lowered the temperature by inlet and outlet by suction tude) when scavenging, and inflammable mixture directly enters into outlet pipe, because of this part gas does not participate in work done, so directly cause waste;
2. excessive discharge temperature, the inflammable mixture that participates in scavenging in entering into outlet pipe after, the high-temp waste gas of being discharged in the cylinder is lighted and then is caused excessive discharge temperature (the usually outer gas engine row temperature of mixing is all more than 630 ℃), because of excessive discharge temperature causes the exhaust valve work under bad environment, significantly reduce the operating life of exhaust valve, increased the fault of gas engine simultaneously.
3. easily cause suction tude to blow out, because of being full of inflammable mixture in the suction tude, after the intake valve wearing and tearing are leaked gas in cylinder, the flame of lighting in the cylinder after the outburst is lighted inflammable mixture in the whole suction tude by the intake valve of gas leakage, cause suction tude to blow out, its consequence is the light relevant components and parts that then damage, and is as mixer etc., heavy then cause human casualty accident.
2. internal-mixing: the inflammable mixture of internal-mixing is before inlet casing, its combustion gas and air separate, intake valve is opened, combustible gas and air enter into respectively in the cylinder and mix after the descent of piston, afterwards behind the piston stroking upward compressing inflammable mixture gas by spark ignitor, promote to drive the bent axle rotation via connecting rod after the descent of piston, heat energy is become mechanical energy, this kind mode promptly is called internal-mixing.The internal-mixing of gas engine is compared with external mixture type and is had the following advantages:
1.. reduce air consumption: be the scavenging task finished by fresh air during because of cylinder scavenging, directly enter into outlet pipe so solved the part inflammable mixture, the problem that can not participate in work done and directly be burnt, interior usually mixed machine is saved more than 10% at least than mixing the machine gas consumption outward.
2.. delivery temperature is low: because of having avoided the burning of part inflammable mixture in outlet pipe, so significantly reduced delivery temperature, usually it is lower more than 80 ℃ than the outer machine delivery temperature of mixing to mix machine in, and then improved the working environment of exhaust valve, improve the working life of exhaust valve, and then improved the reliability of gas engine.With Z12V190T type gas engine is example, and the life-span of exhaust valve prolongs 1 times than the outer machine that mixes usually.
3.. eliminated the potential faults of after-burning: because of not had inflammable mixture in the interior mixed machine suction tude, even the intake valve wearing and tearing cause gas leakage, flame can not lighted the air in the suction tude yet in the cylinder, thereby has avoided suction tude to blow out the serious accident that is caused.
3. present interior mixed motor in the world has dual mode:
1.. the electromagnetic injection formula: it is to send electrical signal by analog circut or Digital Circuit Control plate, after accepting electrical signal by electromagnetic injection valve, according to what and morning and evening time of semaphore, to a certain amount of inflammable gas of cylinder inner direct, air then directly enters in the cylinder by another passage, form inflammable mixture, after the piston stroking upward compression, by promoting descent of piston after the spark ignitor and then drive the bent axle rotation that heat energy is transformed into mechanical energy; There is such gas engine in U.S. Caterpillar, and the used electrospray motor of its principle and present automobile is similar, and there are the following problems in the middle of reality is used but mix form in this:
A. electrical signal control poor anti jamming capability is stable not as external mixture type;
B. solenoid valve is had relatively high expectations to the inflammable gas cleanliness, if what use is that the rock gas problem of dried and clean is little, but use coke-stove gas, oil well associated gas, draw rubbish to generate impurity such as gas, gas, tar, edible vegetable oil, the water yields when big, electromagnetic injection valve is with regard to cisco unity malfunction;
C. the problem of fuel gas injection amount is because of being subjected to the restriction of electromagnetic signal and electromagnetic injection valve power controlling, it is excessive that electromagnetic injection valve can not be done, be that the fuel gas injection amount is limited, so just limited the possibility that large-scale gas engine adopts this kind mode, also limited simultaneously gas, coke-stove gas, ore cracking gas as low density, draw that rubbish generates that gas adopts this kind mode may.
2.. camshaft and stingy door mode are installed in the intake duct: with combustible gas via the control of suction tude inner camshaft by gas pipeline, little porthole, jet pipe with fuel gas injection near the intake valve of each cylinder, be ejected in the cylinder via intake valve, air is also brought cylinder into simultaneously with combustion gas near intake valve, light outburst after the piston stroking upward compression, promote descent of piston, and then the drive bent axle rotates, change heat energy into mechanical energy, U.S. cooper company and Nantong precious coltfoal company adopts this kind mode of structure, and there is following problem in this mode:
A. outside the main gas distribution timing system of the existing cover of former gas engine, increased by a cover fuel gas injection gas distribution timing system again, great number of driving parts, camshaft parts, rocker part, stingy door part and valve seat parts have been increased, so just increase the engine failure rate, brought the increase of noise simultaneously;
B. increased the cost of motor; With 500KW/Z12V190T type gas engine is example, and interior mixed machine on average exceeds more than 200,000 yuan than outer every the price of machine of mixing.
C. because of gas distribution system complex structure in the suction tude, this kind structure applications compares difficulty on large-scale gas engine, and the lead time is longer, and component are made difficulty.
It is main mixing beyond the present domestic inlet gas motor, simultaneously with a spot of electromagnetic injection type, and domestic gas engine is equally also based on external mixing type, as Jinan Diesel Plant, triumph power generating machine factory etc., and private corporations such as the precious coltfoal in Nantong, Jiangsu Sheng Yuan are mainly based on intake duct inner camshaft, little air gate distribution ejecting system, this kind structure is higher because of cost, and the occupancy in market is relatively low at home at present.
(3) summary of the invention
The present invention provides a kind of cost is low, rate of fault is low, the gas consumption rate is low fuel gas injection valve and high-pressure injection pump gas driving fuel injection system in order to remedy the defective of prior art.
The present invention is achieved through the following technical solutions:
A kind of fuel gas injection valve, it is characterized in that: comprise valve body, but be provided with the control spool of move left and right in the valve body, the control spool one side pressure adjusting spring interior with being located at valve body contacts, and valve body is connected with high-pressure oil pipe, gas inlet pipe, combustion gas steam outlet pipe and air intake duct.
This fuel gas injection valve, the valve body of the described pressure adjusting spring periphery look nut that has been threaded, pressure adjusting spring in the look nut inboard, screws in the air inflow adjusting screw away from a side pressure of controlling spool in the end thread hole of look nut, the air inflow adjusting screw is locked by locking nut.The both sides of described valve body inner control spool are respectively equipped with buffer gasket and are socketed in the cushion collar of adjusting screw end.Described high-pressure oil pipe one end is pressed on the attachment screw by the oil pipe nut, and attachment screw is connected with valve body by screw thread, and the high-pressure oil pipe the other end connects high-pressure injection pump.Described valve body is provided with bleed screw, is provided with a vent in the middle of the bleed screw, and the end, bottom had compressed the venting steel ball after bleed screw screwed in the tapped hole.Described valve body is provided with one-way relief valves.Described gas inlet pipe, combustion gas steam outlet pipe and air intake duct are connected with valve body with screw by flange respectively, are respectively equipped with sealing gasket and lower seal pad between the flange of gas inlet pipe, combustion gas steam outlet pipe and the valve body.
A kind of high-pressure injection pump gas driving fuel injection system of using above-mentioned fuel gas injection valve, it is characterized in that: comprise the high-pressure injection pump and the fuel gas injection valve that are connected, fuel gas injection valve is connected with the combustible gas holding vessel, by high-pressure injection pump output liquid fluctuation pressure control fuel gas injection valve combustible gas injected, the formation of liquid pulsation pressure can utilize liquid such as various oil or water to be medium, fuel gas injection valve comprises valve body, but be provided with the control spool of move left and right in the valve body, the control spool one side pressure adjusting spring interior with being located at valve body contacts, and valve body is connected with high-pressure oil pipe, gas inlet pipe, combustion gas steam outlet pipe and air intake duct.
This fuel gas injection valve and high-pressure injection pump gas driving fuel injection system better solve above-mentioned cited outer mixing and the interior existing problem of gas engine of mixing.Be summarized as follows: at first this patent manufacture is an internal-mixing, the front has been mentioned internal-mixing and can have been reduced more than 10% than external mixture type gas consumption rate, with Ji bavin Z12V190T type 12 cylinder supercharging gas engines is example, internal-mixing gas consumption rate is 10MJ/kWh, and external mixture type is 12 MJ/kWh, mix in the delivery temperature and reduce more than 80 ℃ than outer mixing, exhaust valve is enhanced about more than once working life, outer mixing average 5000 hours of machine valve life-span, interior mixed machine valve mean lifetime 10000 hours has solved the serious accident that suction tude is blown out.Next has solved mixes the existing control system poor anti jamming capability of motor, electromagnetic injection valve in the electromagnetic injection type cleaning gas degree is had relatively high expectations, mixed engine system cost motor higher and this form in the electromagnetic injection type and can't do powerful problem.Solved the existing complex structure of intake duct inner camshaft stingy door gas distribution structure once more, rate of fault is higher, noise is big, mix the problem that the machine cost is higher and make high power gas motor complex process with respect to outer.
The invention has the beneficial effects as follows: this fuel gas injection valve and high-pressure injection pump gas driving fuel injection system, the gas consumption rate is low, the control system antijamming capability is strong, require lower to the cleaning gas degree, the simple cost of overall structure is lower, rate of fault is low, has created good condition for gas engine solves lean combustion.
(4) description of drawings
The present invention is further illustrated below in conjunction with accompanying drawing.
Accompanying drawing 1 is the overall structure schematic representation of fuel gas injection valve of the present invention and high-pressure injection pump gas driving fuel injection system.
Accompanying drawing 2 is the structural representation of fuel gas injection valve among Fig. 1 of the present invention.
Among the figure, 1 high-pressure oil pipe, 2 oil pipe nuts, 3 attachment screws, 4 valve bodies, 5 venting steel balls, 6 bleed screws, 7 control spools, 8 buffer gaskets, 9 screws, sealing gasket on 10,11 gas inlet pipes, 12 pressure adjusting springs, 13 look nuts, 14 locking nuts, 15 air inflow adjusting screw, 16 cushion collars, 17 air intake ducts, 18 screws, 19 lower seal pads, 20 combustion gas steam outlet pipes, 21 screws, 22 one-way relief valves, 23 high-pressure injection pumps, 24 fuel gas injection valves.
(5) embodiment
Accompanying drawing is a kind of specific embodiment of the present invention.This fuel gas injection valve, it is characterized in that: comprise valve body 4, but be provided with the control spool 7 of move left and right in the valve body 4, the pressure adjusting spring 12 in controlling spool 7 one sides and being located at valve body 4 contacts, and valve body 4 is connected with high-pressure oil pipe 1, gas inlet pipe 11, combustion gas steam outlet pipe 20 and air intake duct 17.The valve body 4 of the described pressure adjusting spring 12 peripheries look nut 13 that has been threaded, pressure adjusting spring 12 away from control spool 7 a side pressure in look nut 13 inboards, screw in air inflow adjusting screw 15 in the end thread hole of look nut 13, air inflow adjusting screw 15 is by locking nut 14 lockings.The both sides of described valve body 4 inner control spools 7 are respectively equipped with buffer gasket 8 and are socketed in the cushion collar 16 of adjusting screw 15 ends.Described high-pressure oil pipe 1 one ends are pressed on the attachment screw 3 by oil pipe nut 2, and attachment screw 3 is connected with valve body 4 by screw thread, and high-pressure oil pipe 1 the other end connects high-pressure injection pump 23.Described valve body 4 is provided with bleed screw 6, is provided with a vent in the middle of the bleed screw 6, and the end, bottom had compressed venting steel ball 5 after bleed screw 6 screwed in the tapped hole.Described valve body 4 is provided with one-way relief valves 22.Described gas inlet pipe 11, combustion gas steam outlet pipe 20 and air intake duct 17 are connected with valve body 4 with screw 9,21,18 by flange respectively, are respectively equipped with sealing gasket 10 and lower seal pad 19 between the flange of gas inlet pipe 11, combustion gas steam outlet pipe 20 and the valve body 4.
This uses the high-pressure injection pump gas driving fuel injection system of above-mentioned fuel gas injection valve, it is characterized in that: comprise the high-pressure injection pump 23 and the fuel gas injection valve 24 that are connected, fuel gas injection valve 24 is connected with the combustible gas holding vessel, by high-pressure injection pump 23 output liquid fluctuation pressures control fuel gas injection valve 24 combustible gas injected, fuel gas injection valve 24 comprises valve body 4, but be provided with the control spool 7 of move left and right in the valve body 4, pressure adjusting spring 12 in controlling spool 7 one sides and being located at valve body 4 contacts, and valve body 4 is connected with high-pressure oil pipe 1, gas inlet pipe 11, combustion gas steam outlet pipe 20 and air intake duct 17.
This fuel gas injection valve and high-pressure injection pump gas driving fuel injection system, control spool 7 is compressed by pressure adjusting spring 12 and shifts to left end when initial, at this moment, the controlled spool 7 of combustion gas intercepts and can not enter cylinder, the slide bar that enters valve body 4 drive controlling spools 7 left ends through the center hole of attachment screw 3 when the high pressure oil of high-pressure injection pump 23 output overcomes spring force and when moving right, control spool 7 is opened fuel gas inlet and outlet simultaneously, and combustion gas enters cylinder interior.After high-pressure injection pump 23 rushed down pressure, control spool 7 resetted fast under the effect of spring force and finishes a motion cycle.The air bleeder screw plug 6 of outwarding winding can make the air in the high-pressure oil pipe discharge, the impact that cushion pad 8 and cushion collar 16 are produced when being used for cushioning control spool 7 left and right sides rapid movements.Rotate look nut 13 and can control the initial deformation amount of pressure adjusting spring 12, thereby the output oil pressure power of control high- pressure injection pump 23,15 of adjusting screw are used for limiting the range that control spool 7 moves to right, thereby can control the opening amount of gas inlet and air outlet, reach the purpose of regulating the combustion gas air inflow.When the pressure maximum in the high-pressure oil pipe 1 exceeded the allowable value of one-way relief valves 22, oil pressure can back down the bead in the one-way relief valves 22, realized rushing down and pressed and protective system safety.
This fuel gas injection valve and high-pressure injection pump gas driving fuel injection system, avoided the anti-electromagnetic interference capability difference of electromagnetic injection valve type and to the demanding problem of combustion gas cleanliness, the combustion gas injection amount also improves a lot, this structure is the watt level of gas engine no matter, the combustion gas injection amount can both be complementary with it, and cost is lower.Simple in structure: avoided the stingy door of suction tude inner camshaft gas distribution system complex structure, rate of fault height, noise is big, cost is higher and make high power gas motor technology than complicated problems, the rate of gas consumption simultaneously is lower than the air rate of the stingy door of camshaft gas distribution system.Usually the spraying gas engine has a contradictory problems, it is exactly the problem of jet time and emitted dose, just have only by prolonging jet time and achieve the goal if the discharge value of injection valve wants to reach certain power inadequately greatly, and at present general in the world vapour the diesel energy-saving type directly spray stratified charge engine, for reaching the purpose of lean combustion, combustion gas is more and more at the cylinder bottom air near the firing chamber is spark plug, so promptly solved the problem of lighting well, thereby solved the low purpose that reaches lean combustion of whole mixture strength again, according to one of characteristics of the present patent application be exactly instantaneous fuel gas injection amount can do bigger, so just the fuel gas injection time can be delayed time backward, wait to enter after the portion of air, advancing combustion gas again is combustion gas and lower half portion is the layout of air with regard to being easy to form in the cylinder upper half part like this, thereby reaches the purpose of lean combustion.Popular says, this structure is that gas engine solution lean combustion has been created good condition.