Splitting solar heat absorption fin and copper pipe expanded joint equipment
Technical field
The utility model relates to a kind of expanded joint equipment, especially a kind of splitting solar heat absorption fin and copper pipe expanded joint equipment.
Background technology
At present in the industry, being used for connecting fin and copper pipe equipment commonly used is ultrasonic welding machine, by this equipment fin and copper pipe are welded together, adopting this equipment one is that equipment manufacturing cost is than higher, another connects fin and copper pipe processing cost height exactly, what this equipment of cover of domestic product was cheap also wants more than 50 ten thousand yuan, and welding performance is difficult to also guarantee that the product quality of production is also unstable.
Summary of the invention
The purpose of this utility model is for overcoming above-mentioned the deficiencies in the prior art, provide a kind of cost and processing cost low, easy to operate, splitting solar heat absorption fin and copper pipe expanded joint equipment that efficient is high.
For achieving the above object, the utility model adopts following technical proposals:
A kind of splitting solar heat absorption fin and copper pipe expanded joint equipment, comprise base, described base is provided with travelling table system, control system and hydraulic expanding tube system, control system links to each other with the hydraulic expanding tube system with the travelling table system respectively, and the hydraulic expanding tube system is corresponding with the travelling table system.
Described travelling table system comprises the preceding bearing that is arranged at base one upper lateral part, and preceding bearing is provided with positioning seat behind travelling table and the workpiece, is provided with positioning seat behind the workpiece above the travelling table; Binder cylinder before the top of travelling table is provided with and is positioned on the crossbeam on bearing top and binder extension position are adjusted guide rail, travelling table one side be fixed in before input and output material oil cylinder on the bearing link to each other.
Described travelling table comprises last locating template and the following locating template that cooperates up and down.
Described control system is the electric cabinet that is arranged on the crossbeam on bearing top before the base top.
Described hydraulic expanding tube system comprises expander roll, the expander roll front end supports by the intermediate support plate that is positioned on the rear support, and it is corresponding with the travelling table system, the expander roll rear end links to each other with the expand tube oil cylinder, the expand tube oil cylinder is fixedly installed on the rear support that is positioned on the base, and the expand tube oil cylinder links to each other with the Hydraulic Station that is arranged at base one end top by oil circuit.
Each functions of components is as follows in the utility model:
Base: this equipment is horizontal type tube expanding machine, and the main effect of base is that body is played a supportive role, and horizontal type structure more helps the stable of body;
Preceding bearing: positioning seat behind the workpiece is played a supportive role, and also is the base support of electric cabinet and crossbeam;
Electric cabinet: the power system of control appliance and operating system are the platforms of this equipment;
Crossbeam: for the binder cylinder provides workbench, the left and right sides feeding of being convenient to the binder cylinder is synthetic with relevant motion;
The binder cylinder: the cope match-plate pattern to work piece holder is fixed, and makes workpiece and cope match-plate pattern keep steady stability at work;
The binder extension position is adjusted guide rail: because the length of fin has a variety of, so also will change thereupon to its binder rail length of fixing, this is adjustable with regard to the length that requires the binder guide rail, and the binder guide rail of this adjustable-length can better be fixed the fin cope match-plate pattern;
Intermediate support plate: expander roll is played support and guiding function;
Rear support: the fixed position that is intermediate support plate and expand tube oil cylinder;
Expand tube oil cylinder:, make the headband that expands expander roll and advance for expand tube provides hydraulic oil;
Hydraulic Station: for the hydraulic oil in the expand tube oil cylinder provides onward impulse endlessly;
Travelling table (frock clamp): its sectional drawing as shown in Figure 3, it mainly acts on exactly fin is carried out comprehensively fixing, it is divided into cope match-plate pattern and lower bolster, during work, bolster acts on simultaneously, makes fin can both be in static state on all directions, in addition, bolster can push fin and copper pipe with it under the expansive force effect of expander roll simultaneously, thereby makes fin and copper pipe realize contacting fully on 360 ° the contact-making surface;
Input and output material (workpiece) oil cylinder: fixedly provide hydraulic oil to the input and output material instrument;
Positioning seat behind the workpiece: the rearmost end to fin is fixed.
The utility model and the difference of existing pipe expanding equipment are as follows:
1. existing pipe expanding equipment all is to be applied in the production of air-conditioning, and this equipment is to be applied to for the first time in the production use of panel solar, has changed the production technology of classic flat-plate solar panels cores, and application is different;
2. this equipment has the binder extension position to adjust guide rail, this is that how many sampleizations of length according to fin design, this is in order better the fin cope match-plate pattern to be fixed, thereby well fixing to carrying out on the whole length of fin, existing equipment does not have these parts;
3. this equipment has travelling table (frock clamp), its sectional drawing as shown in the figure, this designs for fin being carried out comprehensively fixing, and it is divided into cope match-plate pattern and lower bolster, during work, bolster acts on simultaneously, make fin can both be in static state on all directions, in addition, bolster can push fin and copper pipe with it under the expansive force effect of expander roll simultaneously, thereby make fin and copper pipe realize contacting fully on 360 ° the contact-making surface, existing equipment does not have these parts yet.
The utility model is different from ultrasonic welding machine fully, the operation principle of this equipment is: with the work of driven by motor pumping plant, the hydraulic coupling that pumping plant produces promotes the bloated head of hydraulic pressure again, be with expander roll moving linearly in the copper pipe pipe, thereby make the complete expanded joint of copper pipe and fin together, so claim that also this equipment is the hydraulic expanding tube machine.Its operation principle and ultrasonic welding machine are diverse.
Use of the present utility model, changed the traditional production technology of flat panel solar heat collecting plate core, changed the structure of heat-collecting plate core, the contact area of fin and copper pipe conduction heat hundreds of times have been increased, improved the efficient of heat collector, greatly reduce production cost, operate simplyr, the stable problem of product quality can not occur than bonding machine.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is travelling table (frock clamp) sectional view;
1. bases wherein, 2. before bearing, 3. electric cabinet, 4. crossbeam, 5. binder cylinder, 6. the binder extension position is adjusted guide rail, 7. intermediate support plate, 8. rear support, 9. expand tube oil cylinder, 10. Hydraulic Station, 11. travelling tables (frock clamp), 12. input and output materials (workpiece) oil cylinder, 13. positioning seat behind the workpiece, 14. expander rolls, locating template on 15., 16. following locating template, 17. fins.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further specified.
As Figure 1-3, a kind of splitting solar heat absorption fin and copper pipe expanded joint equipment, comprise base 1, described base 1 is provided with travelling table system, control system and hydraulic expanding tube system, control system links to each other with the hydraulic expanding tube system with the travelling table system respectively, and the hydraulic expanding tube system is corresponding with the travelling table system.
Described travelling table system comprises the preceding bearing 2 that is arranged at base one upper lateral part, and preceding bearing 2 is provided with positioning seat 13 behind travelling table 11 and the workpiece, is provided with positioning seat 13 behind the workpiece above the travelling table 11; Binder cylinder 5 before the top of travelling table 11 is provided with and is positioned on the crossbeam 4 on bearing 2 tops and binder extension position are adjusted guide rail 6, travelling table 11 1 sides be fixed in before input and output material oil cylinder 12 on the bearing 2 link to each other.
Described travelling table 11 comprises last locating template 15 and the following locating template 16 that cooperates up and down.
Described control system is the electric cabinet 3 that is arranged on the crossbeam 4 on bearing 2 tops before base 1 top.
Described hydraulic expanding tube system comprises expander roll 14, expander roll 14 front ends support 7 by the intermediate support plate that is positioned on the rear support 8, and it is corresponding with the travelling table system, expander roll 14 rear ends link to each other with expand tube oil cylinder 9, expand tube oil cylinder 9 is fixedly installed on the rear support 8 that is positioned on the base 1, and expand tube oil cylinder 9 links to each other with the Hydraulic Station 10 that is arranged at base 1 one end tops by oil circuit.
Each functions of components is as follows in the utility model:
Base 1: this equipment is horizontal type tube expanding machine, and the main effect of base 1 is that body is played a supportive role, and horizontal type structure more helps the stable of body;
Preceding bearing 2: positioning seat behind the workpiece 13 is played a supportive role, and also is the base support of electric cabinet 3 and crossbeam 4;
Electric cabinet 3: the power system of control appliance and operating system are the platforms of this equipment;
Crossbeam 4: for binder cylinder 5 provides workbench, the left and right sides feeding of being convenient to binder cylinder 5 is synthetic with relevant motion;
Binder cylinder 5: the last locating template 15 to travelling table (work piece holder) 11 is fixed, and makes workpiece and last locating template 15 keep steady stability at work;
The binder extension position is adjusted guide rail 6: because the length of fin 17 has a variety of, so also will change thereupon to its binder rail length of fixing, this is adjustable with regard to the length that requires the binder guide rail, and the binder guide rail of this adjustable-length can better be fixed the fin cope match-plate pattern;
Intermediate support plate 7: 14 of expander rolls are supported and guiding function;
Rear support 8: the fixed position that is intermediate support plate 7 and expand tube oil cylinder 9;
Expand tube oil cylinder 9:, make the headband that expands expander roll 14 and advance for expander roll 14 provides hydraulic oil;
Hydraulic Station 10: for the hydraulic oil in the expand tube oil cylinder 9 provides onward impulse endlessly;
Travelling table (frock clamp) 11: its sectional drawing as shown in Figure 3, it mainly acts on exactly fin 17 is carried out comprehensively fixing, it is divided into locating template 15 and following locating template 16, during work, locating template 15,16 acts on simultaneously up and down, make fin 17 on all directions, can both be in static state, in addition, locating template 15,16 can push fin 17 and copper pipe with it under the expansive force effect of expander roll 14 simultaneously up and down, thereby makes fin 17 and copper pipe realize contacting fully on 360 ° the contact-making surface;
Input and output material (workpiece) oil cylinder 12: fixedly provide hydraulic oil to the input and output material instrument;
Positioning seat 13 behind the workpiece: the rearmost end to fin 17 is fixed.
The utility model is different from ultrasonic welding machine fully, the operation principle of this equipment is: with 10 work of driven by motor pumping plant, the hydraulic coupling that pumping plant produces promotes the bloated head of hydraulic pressure again, be with expander roll 14 moving linearly in the copper pipe pipe, thereby make copper pipe and fin 17 complete expanded joints together, so claim that also this equipment is the hydraulic expanding tube machine.Its operation principle and ultrasonic welding machine are diverse.