Plastic packaging motor coil winding machine stopping means
Technical field
The utility model relates to plastic packaging motor coiling technical field, refers in particular to a kind of plastic packaging motor coil winding machine stopping means.
Background technology
Plastic packaging motor is to adopt plastic package technology that the stator core of motor, winding etc. are carried out overall package with engineering plastics, can cancel the traditional motor stator insulated treatment process and the metal chassis of common electric machine.Plastic packaging motor has been compared following advantage with common electric machine: good looking appearance, volume are little, in light weight, vibration is little during work, energy consumption is low, good insulation preformance, corrosion-resistant, humidity, characteristics such as high temperature resistant make it obtain extensive use in household electrical appliance.At present, this motor is used more and more widely on household electrical appliance such as dust catcher, smoke exhaust ventilator, air-conditioning, washing machine and medical blower fan.Both at home and abroad the development and production of plastic packaging motor are paid attention to day by day, it is because of there being the unexistent series of advantages promise well of metal-back motor.Therefore the production equipment to plastic packaging motor has also brought acid test, and especially the Winder on the plastic packaging motor coil winding machine as if the unreasonable production cost that then can improve plastic packaging motor of this partial design, thereby influences applying of plastic packaging motor.
Existing plastic packaging motor coil winding machine generally comprises rotating interior coiling dish, the outer coiling dish that is equipped with interior coiling dish reaches the unwrapping wire pipe that moves in a circle around interior coiling dish, when the stator of plastic packaging motor is arranged in the coiling hole of coiling dish, lead comes out from the unwrapping wire pipe, move in a circle around interior coiling dish by the unwrapping wire pipe and to realize the coiling of stator action, the coiling dish is rotating wherein, be used to regulate the tensile force of lead coiling, prevent broken string, the bottom of interior coiling dish is provided with balancing weight, it is excessive to rotate with coiling dish in preventing, the side of the dish that winds the line outward is provided with the stator anchor clamps that are used for clamping and mobile stator.But the setting of balancing weight has increased the weight of interior coiling dish greatly, if the limit accuracy of coiling dish in needing to improve, then further increase the weight of balancing weight, improve the consumption of raw materials of interior coiling dish production and the production cost of plastic packaging motor coil winding machine, thereby finally influenced the production cost of plastic packaging motor.In addition, because the distance of outer coiling dish and stator anchor clamps can not increase, the moving range of stator anchor clamps is restricted, when winding the line, the end to the semicircular stator adds man-hour, the stator anchor clamps are restricted and can't continue to move, thereby cause the end coiling of semicircular stator to flock together, winding displacement is not all smooth, has had a strong impact on the crudy of stator winding.
Summary of the invention
The technical problems to be solved in the utility model provides a kind of simple in structure, in light weight, plastic packaging motor coil winding machine stopping means that limit accuracy is high.
In order to solve the problems of the technologies described above, the utility model adopts following technical scheme: plastic packaging motor coil winding machine stopping means, comprise rotating interior coiling dish and the outer coiling dish that is equipped with interior coiling dish, gapped between interior coiling dish and the outer coiling dish, outer coiling dish is provided with the first sagging inclined-plane, interior coiling dish is provided with the second sagging inclined-plane parallel with the first sagging inclined-plane, and second position of sinking the inclined-plane and the first sagging inclined-plane adapts; Angle α between the end face of the first sagging inclined-plane and outer coiling dish is 10 °~50 °; Described plastic packaging motor coil winding machine also comprises the some groups of magnetic stopping means that prevent that interior coiling dish from rotating with stopping means.
Wherein, the inboard of described outer coiling dish offers the cavity that matches with interior coiling dish outer wall, and interior coiling dish is installed in this cavity, and the outer wall of interior coiling dish and the distance between the cavity inner wall are 0.5mm~5mm.
Wherein, described magnetic stopping means comprises first magnetic patch and two second magnetic patch that are arranged at outer coiling dish that are arranged at described interior coiling dish, and two second magnetic patch of same group of magnetic stopping means all repel with first magnetic patch is close mutually.
Wherein, described magnetic stopping means comprises first magnetic patch and two second magnetic patch that are arranged at interior coiling dish that are arranged at described outer coiling dish, and two second magnetic patch of same group of magnetic stopping means are all mutual to repelling with first magnetic patch.
Preferably, the angle α between the end face of the described first sagging inclined-plane and outer coiling dish is 45 °.
Another is preferred, and described interior coiling dish is discoid, and the dish that winds the line outward is the semicircle plate-like, and the left part of interior coiling dish is bent to form the second sagging inclined-plane backward.
The beneficial effects of the utility model are: the utility model provides a kind of plastic packaging motor coil winding machine stopping means, comprise rotating interior coiling dish and the outer coiling dish that is equipped with interior coiling dish, gapped between interior coiling dish and the outer coiling dish, outer coiling dish is provided with the first sagging inclined-plane, interior coiling dish is provided with the second sagging inclined-plane parallel with the first sagging inclined-plane, and second position of sinking the inclined-plane and the first sagging inclined-plane adapts; Angle α between the end face of the first sagging inclined-plane and outer coiling dish is 10 °~50 °; Described plastic packaging motor coil winding machine also comprises the some groups of magnetic stopping means that prevent that interior coiling dish from rotating with stopping means.
Outer coiling dish is fixedly set on the frame of plastic packaging motor coil winding machine, the rotation of coiling dish in the magnetic stopping means is used to prevent, need not to be provided with balancing weight, greatly reduce the weight of plastic packaging motor coil winding machine, reduced the consumption of raw materials of interior coiling dish production and the production cost of plastic packaging motor coil winding machine; Interior coiling dish is provided with and the first sagging inclined-plane, thereby for stator anchor clamps mobile vacateed enough spaces, in the coiling course of processing of semicircular stator, stator clamp has bigger rotation space, even to the processing that winds the line of the end of semicircular stator, can not be subjected to the restriction of locus yet and cause winding displacement to flock together, make its coiling more evenly smooth.The utility model is simple in structure, with low cost, can improve the planarization of stator winding greatly through simple improvement, improve the coiling out-of-flatness of semicircular stator, thereby reduce the enamelled wire copper factor, reduce the weight of enamelled wire, and then reduce the production cost of stator winding, adopt plastic packaging motor coil winding machine described in the utility model with stopping means after, the cost savings of every plastic packaging motor coil winding machine can reach 10%, and are practical.
Description of drawings
Fig. 1 is the perspective view of the utility model embodiment one.
Fig. 2 is the perspective view at the utility model embodiment one another visual angle.
Fig. 3 is the plan structure schematic diagram of the utility model embodiment one.
Fig. 4 is the stereochemical structure decomposing schematic representation of the utility model embodiment one.
Plan structure schematic diagram when Fig. 5 is the utility model embodiment one practical application.
Fig. 6 is the stereochemical structure decomposing schematic representation of the utility model embodiment two.
Fig. 7 is the main TV structure schematic diagram of the utility model embodiment three.
Fig. 8 is the cross-sectional view of A-A among Fig. 7.
Embodiment
For the ease of those skilled in the art's understanding, below in conjunction with embodiment and accompanying drawing the utility model is further described, the content that execution mode is mentioned not is to qualification of the present utility model.
As Fig. 1 to Figure 5 shows that plastic packaging motor coil winding machine described in the utility model embodiment one with stopping means, comprise rotating interior coiling dish 1 and the outer coiling dish 2 that is equipped with interior coiling dish 1, gapped between interior coiling dish 1 and the outer coiling dish 2, outer coiling dish 2 is provided with the first sagging inclined-plane, interior coiling dish 1 is provided with the second sagging inclined-plane parallel with the first sagging inclined-plane, and second position of sinking the inclined-plane and the first sagging inclined-plane adapts; Angle α between the end face of the first sagging inclined-plane and outer coiling dish 2 is 10 °~50 °; Described plastic packaging motor coil winding machine also comprises the some groups of magnetic stopping means that prevent that interior coiling dish 1 from rotating with stopping means.
Described outer coiling dish 2 is fixedly set on the frame of plastic packaging motor coil winding machine, the rotation of coiling dish 1 in the magnetic stopping means is used to prevent, need not to be provided with balancing weight, greatly reduce the weight of plastic packaging motor coil winding machine, reduced the consumption of raw materials of interior coiling dish 1 production and the production cost of plastic packaging motor coil winding machine; Interior coiling dish 1 is provided with and the first sagging inclined-plane, thereby for stator anchor clamps 7 mobile vacateed enough spaces, in the coiling course of processing of semicircular stator 6, stator anchor clamps 7 have bigger rotation space, even to the processing that winds the line of the end of semicircular stator 6, can not be subjected to the restriction of locus yet and cause winding displacement to flock together, make its coiling more evenly smooth.The utility model is simple in structure, with low cost, can improve the planarization of stator winding greatly through simple improvement, improve the coiling out-of-flatness of semicircular stator 6, thereby reduce the enamelled wire copper factor, reduce the weight of enamelled wire, and then reduce the production cost of stator winding, adopt plastic packaging motor coil winding machine described in the utility model with stopping means after, the cost savings of every plastic packaging motor coil winding machine can reach 10%, and are practical.
The inboard of the described outer coiling dish 2 of present embodiment offers the cavity that matches with interior coiling dish 1 outer wall, and interior coiling dish 1 is installed in this cavity, and the outer wall of interior coiling dish 1 and the distance between the cavity inner wall are 0.5mm~5mm.Preferably execution mode is that the outer wall and the distance between the cavity inner wall of interior coiling dish 1 are 0.5mm~1mm, in the coiling process of plastic packaged motor stator, for preventing rocking of lead, allow and pass through the gap of lead between outer coiling dish 2 and interior coiling dish 1, thereby help the accurate coiling of lead, improve the quality of coiling, the outer wall of interior coiling dish 1 and cavity inner wall are all done sanding and polishing and are handled, when passing through the gap of lead between outer coiling dish 2 and interior coiling dish 1, greatly reduce damage, do not hinder line, not hanging wire lead, do not break, and then improve the production efficiency of coiling.
The described magnetic stopping means of present embodiment comprises first magnetic patch 3 and two second magnetic patch 4 that are arranged at outer coiling dish 2 that are arranged at described interior coiling dish 1, and two second magnetic patch 4 of same group of magnetic stopping means all repel with first magnetic patch 3 is close mutually.First magnetic patch 3 is positioned at the centre position of two second magnetic patch 4, and when interior coiling dish 1 forward rotation, first second magnetic patch 4 and first magnetic patch 3 repel mutually, continues forward rotation with coiling dish 1 in stoping; When interior coiling dish 1 backward rotation, second second magnetic patch 4 and first magnetic patch 3 repel mutually, continue backward rotation with coiling dish 1 in stoping, and coiling dish 1 maintains the position of setting all the time in making, thereby realize the internally limit function of coiling dish 1, coiling dish 1 arbitrarily rotates in preventing.In the present embodiment, under the rubbing action of enamelled wire, the angle that interior coiling dish 1 rotates is big more, and the distance of second magnetic patch 4 and first magnetic patch 3 is near more, and both repulsive forces are big more, improved the spacing stability of magnetic stopping means greatly.
Preferably, the angle α between the end face of the described first sagging inclined-plane and outer coiling dish 2 is 45 °.Certainly, described first sink the angle α between the end face of inclined-plane and the dish 2 that winds the line outward can also all can for arbitrarily angled between 10 °, 50 ° or 10 ° to 50 °, in the coiling process, as long as the first sagging inclined-plane can not collide with stator anchor clamps 7, make stator anchor clamps 7 have enough rotation spaces and get final product.
Be illustrated in figure 6 as the embodiment two of plastic packaging motor coil winding machine described in the utility model with stopping means, be with the difference of the foregoing description one: described magnetic stopping means comprises first magnetic patch 3 and two second magnetic patch 4 that are arranged at interior coiling dish 1 that are arranged at described outer coiling dish 2, and two second magnetic patch 4 of same group of magnetic stopping means are all mutual to repelling with first magnetic patch 3.
Be the embodiment three of plastic packaging motor coil winding machine described in the utility model as shown in Figure 7 and Figure 8 with stopping means, be with the difference of the foregoing description one: coiling dish 1 is discoid in described, outer coiling dish 2 is the semicircle plate-like, and the left part of interior coiling dish 1 is bent to form the second sagging inclined-plane backward.In coiling dish 1 the angle [alpha] that bends backward of left part be arbitrarily angled between 30 °, 60 ° or 30 ° to 60 °, preferred embodiment be the angle [alpha] that bends backward of the left part of interior coiling dish 1 be 40 °, equally also can vacate enough mobile spaces for stator anchor clamps 7, its technique effect and the foregoing description one are similar, and be obviously progressive.Preferred enforcement is anti-to be that this angle [alpha] is 40 °, and certainly, this angle [alpha] can specifically be set according to the structure of equipment, requires as long as can satisfy the coiling of equipment.
The foregoing description is three kinds in the preferable implementation of the utility model; in addition; the utility model can also realize by alternate manner that any conspicuous replacement is all within protection range of the present utility model under the prerequisite that does not break away from the present utility model design.