CN201974912U - Real-time SMT (Surface Mount Technology) workshop quality monitoring alarm system - Google Patents
Real-time SMT (Surface Mount Technology) workshop quality monitoring alarm system Download PDFInfo
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- CN201974912U CN201974912U CN2011200635497U CN201120063549U CN201974912U CN 201974912 U CN201974912 U CN 201974912U CN 2011200635497 U CN2011200635497 U CN 2011200635497U CN 201120063549 U CN201120063549 U CN 201120063549U CN 201974912 U CN201974912 U CN 201974912U
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Abstract
The utility model discloses a real-time SMT (Surface Mount Technology) workshop quality monitoring alarm system. The alarm system comprises AOI (Automated Optical Inspection) instruments, a PC (personal computer), a router and a sound-light alarm; in the connection sequence of the alarm system, the AOI instruments are connected with the router through network cables, the router is then connected with the PC through a network cable, and the signal output end of the PC is connected with the sound-light alarm. The AOI instruments of the alarm system can be used for inspecting the part defects, solder joint defects and solder paste printing of surface-mounted PCBs (printed circuit board) and counting corresponding data; and the alarm system can conveniently control the quality of products produced by an SMT workshop in real time.
Description
Technical field
The utility model relates to the character surveillance field, relates in particular to the real-time monitoring and alarming system of a kind of SMT workshop quality.
Background technology
At present, the quality control of SMT paster generally is by the AOI(automated optical inspection) the hardware check quality, current when finding defectiveness, AOI has record, the workman can make marks to the SMT patch plate, when problem of the same race reached more than 2 times, the workman can manually boot alarm, and alarm light yellow warning lamp also sends strong wind song, come just to close up to quality engineering teacher personnel, the hysteresis quality of start-up by hand, and the strong noise of wind ring are the problems that workshop exists always.
The utility model content
Problem to be solved in the utility model provides a kind ofly to be made up of AOI, PC, router, audible-visual annunciator, detect the defective of paster pcb board by AOI, be transferred to PC by routing switch, the PC system is to data analysis, provide signal, quality control is carried out the system of the realization robotization quality control of alarm by audible-visual annunciator.
The utility model is achieved in that the utility model comprises AOI, PC, router and audible-visual annunciator; As shown in drawings, AOI can be many, and its actual usage quantity is decided according to the needs of workshop, connects router two with netting twine, and router two connects PC 3 by netting twine then, and the signal output part of PC 3 connects audible-visual annunciator 4.The AOI(automated optical inspection) detects the defective of paster pcb board, and send data to PC, PC software is provided with data analysis according to parameter, when the defective of problem is 0, give a green light, the problem of bright orange lamp and that appearance of real time record and the sort of defect problem occurred when the defective of a certain problem occurring, when the defective of a certain problem in a period of time during greater than set parameter value, provide corresponding alerting signal, the prompting that sends out a warning and sound, which kind of defective that AOI of voice broadcast has checked out and data has been generated form.
The AOI(automated optical inspection) parameter can be set, set parameters such as skew, polarity, short circuit according to different check points; The type that detects has paste solder printing, part defect, welding point defect etc.; Defective to the SMT paster is carried out record, and generates form.
PC is equipped with the real-time monitoring and alarming system of quality, and the information that AOI transmits is analyzed, and when identical product when the defective that occurs of section reaches certain numerical value that system is provided with at one time, PC provides alerting signal.
Router is the AOI(automated optical inspection), PC, audible-visual annunciator provides interface function, is the information transmission center of total system.
Audible-visual annunciator is made up of red, yellow, green, three kinds of color lamps and loudspeaker, accepts the instruction of PC, lights the lamp and the real-time quality situation of voice broadcast of respective color.
The system schema that the utility model provides is that many AOI, PC, audible-visual annunciator are carried out Combinatorial Optimization, software by PC is controlled AOI and audible-visual annunciator, point light and voice broadcast machine detect quality status in real time, realize robotization quality control warning system.Efficiently solve strong noise of SMT paster workshop wind ring and manual ineffective activity.
Description of drawings
Fig. 1 is the utility model example structure synoptic diagram.
Fig. 2 is that the utility model embodiment operation logic synoptic diagram and control system are formed synoptic diagram.
Among the figure, the A-AOI part; The B-router section; C-control maincenter part; D-audible-visual annunciator part; 1-AOI; The 2-router; The 3-PC machine; The 4-audible-visual annunciator.
Specific implementation method
In order better to understand the technical solution of the utility model, describe the utility model implementation method in detail below in conjunction with accompanying drawing.
As shown in Figures 1 and 2, present embodiment comprises scanning system and control system; Many of AOI() connect router two with netting twine, router two connects PC 3 by netting twine then, and the signal output part of PC 3 connects audible-visual annunciator 4.The AOI(automated optical inspection) detects the defective of paster pcb board, and send data to PC, PC software is provided with data analysis according to parameter, when the defective of problem is 0, give a green light, the problem of bright orange lamp and that appearance of real time record and the sort of defect problem occurred when the defective of a certain problem occurring, when the defective of a certain problem in a period of time during greater than set parameter value, provide corresponding alerting signal, the prompting that sends out a warning and sound, which kind of defective that AOI of voice broadcast has checked out and data has been generated form.
The AOI(automated optical inspection) parameter can be set, set parameters such as skew, polarity, short circuit according to different check points; The type that detects has paste solder printing, part defect, welding point defect etc.; Defective to the SMT paster is carried out record, and generates form.
PC is equipped with the real-time monitoring and alarming system of quality, and the information that AOI transmits is analyzed, and when identical product when the defective that occurs of section reaches certain numerical value that system is provided with at one time, PC provides alerting signal; PC can be provided with the numerical value and the control AOI(automated optical inspection of monitoring period segment value, monitoring defective) and the operation of audible-visual annunciator.
Router is the AOI(automated optical inspection), PC, audible-visual annunciator provides interface function, is the information transmission center of total system.
Audible-visual annunciator is made up of red, yellow, green, three kinds of color lamps and loudspeaker, accepts the instruction of PC, lights the lamp and the real-time quality situation of voice broadcast of respective color.
More than provide the SMT workshop real-time monitoring and alarming system of quality to be described in detail to the utility model, for one of ordinary skill in the art, thought according to the utility model embodiment, part in specific embodiments and applications all can change, in sum, this description should not be construed as restriction of the present utility model.
Claims (3)
1. real-time monitoring and alarming system of SMT workshop quality is characterized in that: the real-time monitoring and alarming system of described SMT workshop quality comprise AOI,, router and audible-visual annunciator; The order of connection of warning system is by AOI(1) connect router (2) with netting twine, router (2) connects PC (3) by netting twine then, and the signal output part of PC (3) connects audible-visual annunciator (4).
2. the real-time monitoring and alarming system of SMT according to claim 1 workshop quality, it is characterized in that: described AOI is many, and each all connects router, and described PC can be monitored many AOI simultaneously.
3. quality real-time monitoring and alarming system in SMT according to claim 1 workshop is characterized in that: audible-visual annunciator is made up of red, yellow, green, three kinds of color lamps and loudspeaker.
Priority Applications (1)
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CN2011200635497U CN201974912U (en) | 2011-03-11 | 2011-03-11 | Real-time SMT (Surface Mount Technology) workshop quality monitoring alarm system |
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CN2011200635497U CN201974912U (en) | 2011-03-11 | 2011-03-11 | Real-time SMT (Surface Mount Technology) workshop quality monitoring alarm system |
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CN201974912U true CN201974912U (en) | 2011-09-14 |
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CN2011200635497U Expired - Fee Related CN201974912U (en) | 2011-03-11 | 2011-03-11 | Real-time SMT (Surface Mount Technology) workshop quality monitoring alarm system |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103596378A (en) * | 2013-11-29 | 2014-02-19 | 中国科学院深圳先进技术研究院 | PCB (Printed Circuit Board) element transmitting system and method |
CN104960868A (en) * | 2015-05-29 | 2015-10-07 | 苏州合欣美电子科技有限公司 | SMT transmission equipment fault detection method |
CN106079892A (en) * | 2016-07-12 | 2016-11-09 | 重庆大学 | A kind of PCB paste solder printing procedure quality intelligent monitor system and method |
CN106781235A (en) * | 2016-12-28 | 2017-05-31 | 南通同洲电子有限责任公司 | A kind of delay alarming device and PCBA surface mount methods |
CN106959295A (en) * | 2017-03-21 | 2017-07-18 | 广州视源电子科技股份有限公司 | Method and device for broadcasting detection result |
CN107894425A (en) * | 2017-11-20 | 2018-04-10 | 伟创力电子技术(苏州)有限公司 | The defects of one kind is based on two-dimentional automatic optical detector detects accessory system |
CN107907546A (en) * | 2017-12-06 | 2018-04-13 | 华南理工大学 | A kind of defects of vision detection method and system based on intelligent mobile terminal |
CN109540901A (en) * | 2018-11-02 | 2019-03-29 | 英业达(重庆)有限公司 | Automatic optics inspection flame feedback system and method |
-
2011
- 2011-03-11 CN CN2011200635497U patent/CN201974912U/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103596378A (en) * | 2013-11-29 | 2014-02-19 | 中国科学院深圳先进技术研究院 | PCB (Printed Circuit Board) element transmitting system and method |
CN103596378B (en) * | 2013-11-29 | 2017-06-13 | 中国科学院深圳先进技术研究院 | Pcb board element send delivery system and method |
CN104960868A (en) * | 2015-05-29 | 2015-10-07 | 苏州合欣美电子科技有限公司 | SMT transmission equipment fault detection method |
CN106079892A (en) * | 2016-07-12 | 2016-11-09 | 重庆大学 | A kind of PCB paste solder printing procedure quality intelligent monitor system and method |
CN106079892B (en) * | 2016-07-12 | 2019-01-25 | 重庆大学 | A kind of PCB paste solder printing procedure quality intelligent monitor system and method |
CN106781235A (en) * | 2016-12-28 | 2017-05-31 | 南通同洲电子有限责任公司 | A kind of delay alarming device and PCBA surface mount methods |
CN106959295A (en) * | 2017-03-21 | 2017-07-18 | 广州视源电子科技股份有限公司 | Method and device for broadcasting detection result |
CN107894425A (en) * | 2017-11-20 | 2018-04-10 | 伟创力电子技术(苏州)有限公司 | The defects of one kind is based on two-dimentional automatic optical detector detects accessory system |
CN107907546A (en) * | 2017-12-06 | 2018-04-13 | 华南理工大学 | A kind of defects of vision detection method and system based on intelligent mobile terminal |
CN109540901A (en) * | 2018-11-02 | 2019-03-29 | 英业达(重庆)有限公司 | Automatic optics inspection flame feedback system and method |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee | ||
CP03 | Change of name, title or address |
Address after: 518000 Guangdong city of Shenzhen province Baoan District Fuyong street baishixia New Development District seventh building second, third layer Patentee after: Shenzhen City Xin Ken intelligent electronic Limited by Share Ltd Address before: Baoan District street Fuyong baishixia Eastern New Development Zone in Shenzhen City, Guangdong province 518103 building 7 Patentee before: Shenzhen Confidence Industries Co., Ltd. |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110914 Termination date: 20160311 |