High speed battery automatic separation machine
Technical field:
The utility model relates to a kind of high speed battery automatic separation machine, is particularly useful for battery and is installed in hole locate mode battery turnover pallet, carries out sorting through the battery of classifying of waiting after detecting according to the technical parameter of setting.
Background technology:
The work flow of present battery turnover pallet battery sorting is: the battery of finishing assembly process is installed in the middle of the battery hole with uniquely identified battery turnover pallet, through changing into every detection (comprising technical parameters such as battery capacity, internal resistance, voltage) after, component computer is classified to the battery to be classified that is installed in the battery turnover pallet according to the detection data of battery with according to specific cell classification method, and different classes of battery sorting is come out to case respectively.
The current battery separator has indicator lamp indication sorting, electromagnet to eject three kinds of sorting and manipulator sortings.Indicator lamp indication sorting is to arrange an array identical with the battery of battery turnover pallet with indicator lamp, the indicator lamp of the current classification battery of correspondence correspondence is lighted in the instruction of separator receiving computer, the operator picks out by the battery that range estimation is lighted the indicator lamp position with correspondence, this method for separating is relatively simple for structure, but can't avoid the people for maloperation causes the battery misclassification, have a strong impact on product quality; It is a push-pull electromagnet to be installed below each battery of waiting to classify in the corresponding battery turnover pallet that electromagnet ejects method for separating, the instruction of electromagnet receiving computer ejects the battery of current classification in the pallet, the current classification battery that the operator will eject is again picked out, because what electromagnet ejected has only about 10mm, the operator is careless slightly just may to be taken the battery to be classified that does not eject away, and the current classification battery that perhaps will eject is omitted in the battery tray the inside.Having the people equally is the hidden danger of maloperation; It is the factor of maloperation that the manipulator separator can be avoided the people, the instruction of manipulator receiving computer, current classification battery is taken out from the battery turnover pallet and transfers on the conveyer belt of current classification battery, but this equipment manufacturing cost is very expensive, separation velocity is also unhappy.
Summary of the invention:
The purpose of this utility model is that will to invent a kind of cost lower, and separation velocity is higher, can avoid the people to cause the high speed battery automatic separation machine of battery misclassification for maloperation again.
The technical solution of the utility model is as follows: the utility model is at patent " method that adopts the sucked type electromagnet battery to be carried out sorting " application number: and " adopting the battery sorting machine of sucked type electromagnet " application number: the basis on optimal design, further improve the function of battery sorting machine, improve battery sorting speed and production efficiency.
High speed battery automatic separation machine structurally is divided into battery and treats branch favored area, battery sorting zone and battery collecting zone, battery treat the branch favored area be one by cylinder, moving plate, decide the vertical lifting mechanism that plate and guide pillar etc. are formed, several battery turnover pallets can enter battery simultaneously and treat on the moving plate of branch favored area, and cylinder can will move the vertical battery sorting zone that pushes with the battery turnover pallet of plate; Several matrixes are formed by several sucked type electromagnet in the battery sorting zone, each battery in the corresponding battery turnover pallet of each sucked type electromagnet; The battery collecting zone is in a side in battery sorting zone, and a collection tray can move horizontally between battery collecting zone and battery sorting zone.
After installation treated that the battery turnover pallet of sorting battery enters moving plate successively, cylinder promoted moving plate and the battery turnover pallet is risen enters the battery sorting zone, and the top of the battery of waiting to classify touches the surface of sucked type electromagnet.Computer is according to the testing result of battery and specific sorting technique, and the sucked type electromagnet of controlling current classification battery top keeps "on" position, and the magnetic field that the sucked type electromagnet of energising produces should firmly hold by current classification battery.Afterwards, cylinder drives the battery turnover pallet and descends and fall back to the original branch favored area for the treatment of, at this moment, current classification battery is still firmly inhaled on the sucked type electromagnet, other batteries of waiting to classify still are retained in battery turnover pallet the inside, have realized the purpose of current classification battery from separating in the middle of other treat the sorting battery.When the battery collection tray is moved horizontally to branch favored area (sucked type electromagnet below) from the battery collecting zone, the sucked type electromagnet of energising all cuts off the power supply, the current classification battery that sorts out all drops on the battery collection tray, and the battery collection tray shifts out the battery sorting zone very soon to the battery collecting zone afterwards.
There is a fixing baffle plate collection tray top of battery collecting zone, and the scattered current classification battery that distributes above the battery collection tray is concentrated in together later on through baffle plate cases.
In order to reduce the length of high speed battery automatic separation machine, board-like collection tray can use the conveyer belt of being made up of driving wheel, driven pulley and conveyer belt to replace.
The beneficial effects of the utility model are that it is simple in structure, and is with low cost for society provides a kind of high speed battery automatic separation machine, and separation velocity is fast, can avoid the people to cause the battery misclassification for maloperation, thereby improve the sorting quality of battery.
Description of drawings:
Fig. 1 is the utility model structural representation;
Fig. 2 is that the current classification battery of the utility model is treated the middle schematic diagram of separating of sorting battery from other;
Fig. 3 is the schematic diagram that current classification battery drops on collection tray after the outage of the utility model sucked type electromagnet;
Fig. 4 is the utility model collection tray schematic diagram that battery is concentrated in together by baffle plate when moving to the battery collecting zone;
Fig. 5 is the schematic diagram that the utility model embodiment 2 adopts conveyer belt that battery is concentrated in together from minute favored area to collecting zone;
Among the figure: 1. battery is treated the branch favored area, the 1.1. guide pillar, and 1.2. moves plate, and 1.3. decides plate, 1.4. cylinder, 2. battery sorting zone, 2.1. fixed head, 2.2. sucked type electromagnet, 3. battery collecting zone, 3.1. baffle plate, 3.2. collection tray, 3.3. horizontal guide rail, 4. battery turnover pallet, the battery turnover pallet that the 4.1. sorting is later, 5. battery, 5.1. current class battery, 5.2. collects later current class battery, 6. tray rail, 7. conveyer belt, 7.1. driving wheel, 7.2. driven pulley.
The specific embodiment:
Embodiment 1:
Battery treat branch favored area (1) by decide plate (1.3), moving plate (1.2), cylinder (1.4) and 4 guide pillars (1.1) etc. are formed an elevating mechanism that can move both vertically, cylinder block and cylinder rod are separately fixed to be decided on plate and the moving plate, 4 battery turnover pallets (4) to be classified are divided into two lines and enter successively on the moving plate along pallet track (6), and cylinder promotes moving plate can rise to the battery turnover pallet battery sorting zone (2) simultaneously;
Battery sorting zone (2) has an installing plate (2.1) to be used for fixing sucked type electromagnet (2.2), forms 4 8X12 matrixes by 384 sucked type electromagnet, each battery (5) in corresponding 4 the battery turnover pallets in position; The height of installing plate can be adjusted according to the height of battery, and when guaranteeing that cylinder promotes the battery turnover pallet and enters the battery sorting zone, the top of the battery of waiting to classify can touch sucked type electromagnet surface.
Battery collecting zone (3) has a board-like collection tray (3.2) to move horizontally at battery collecting zone and battery sorting zone along horizontal guide rail (3.3), there are fixing " V " or " П " baffle plate (3.1) in the collection tray top, when the battery collection tray is moved horizontally to the branch favored area from the battery collecting zone, the sucked type electromagnet of energising all cuts off the power supply, current classification battery (5.1) all drops on the battery collection tray, at this moment, it is rambling that battery distributes, when the battery collection tray shifts out the battery sorting zone to the process of battery collecting zone, the current classification battery that baffle plate will sort out concentrates in together, and can case afterwards.
Embodiment 2:
Embodiment 2 is board-like collection tray and horizontal guide rails of cancellation on embodiment 1 basis, in its position a conveyer belt (7), driving wheel (7.1) and driven pulley (7.2) are installed, are had perforate to produce interference when avoiding the lifting of battery turnover pallet in the middle of the conveyer belt.Can reduce the length of high speed battery automatic separation machine like this.