The overlapping rice product shaped device of multilayer
[technical field]
The utility model relates to food processing machinery and equipment, the overlapping rice product shaped device of especially a kind of multilayer.
[background technology]
Overlapping rice product generally comprises steamed twisted roll, double-colored steamed bun, multi-layer steamed bread etc. as China's traditional characteristics food, has a long history and market acceptance widely.This series products is many based on manual operations at present, especially the overlapping series products of multilayer (steamed twisted roll etc.) almost all is manual operations, need to push, stretch repeatedly, repeatedly fold, suppress, reverse, stripping and slicing, to turn over operation such as lobe, have problems such as speed is slow, efficient is low, potential safety hazard is many, metering is inaccurate through staff.
At above situation, though have similar forming machine to put into production at present in some enterprises, but face many technical problems, for example only can process individual layer and double-deck face base class wheaten food, and above-mentioned double-deck face base also belongs to not peelable double-layer product, can't realize the moulding of peelable bilayer and double-deck above product, cause production efficiency lowly, unstable product quality.For example Chinese utility model patent ZL 200920090710.2 disclosed multi-functional base automatic moulding machines, comprise frame, motor, roll the face power splitting mechanism, noodle rolling machine structure, starch dusting mechanism, comprehensive dynamic distributor gear, shaping mechanism and molding cutter cleaning plant, the mechanism that puts the oil, conveying mechanism, described noodle rolling machine structure is set to two groups at least, and its power is provided by the corresponding with it face that rolls power splitting mechanism respectively.That the utility model integrates is rolling, moulding and residual clearly, oiling, carry, and can produce various wheaten foods, rational in infrastructure, simple to operate, the production efficiency height, and face base quality is good, and labour intensity is low.
This shows that in the process of the overlapping rice product of multilayer, former is vital for serialization, the suitability for industrialized production of product.If can solve this technical bottleneck of forming operation as early as possible, the overlapping rice product of multilayer is appeared in face of the consumer with a kind of safe, healthy state, will promote the great-leap-forward development of traditional food.
[summary of the invention]
[technical problem that will solve]
The purpose of this utility model is to overcome the prior art deficiency, and a kind of deep-fried twisted dough sticks face embryo forming device of realizing the serialization suitability for industrialized production of deep-fried twisted dough sticks is provided.
[technical scheme]
The overlapping rice product shaped device of a kind of multilayer that provides of the present utility model, described device comprises frame, be arranged on the described frame the conveyer belt that is used for lay face embryo by motor and actuator drives, direction of advance with conveyer belt is decided to be the place ahead, wherein, above described conveyer belt, be provided with fixed mount across described conveyer belt, on described fixed mount, switching mechanism is set, described switching mechanism comprises twist rollers, antiseized furring device and location pressurizing unit, wherein, described twist rollers be cylindrical can pivot be used to overturn the roller of folding described embryo, between the axle of described twist rollers and the direction of advance of described conveyer belt angle is arranged; Be provided with the antiseized furring device that is used for the face embryo bed hedgehopping after folding by described twist rollers upset near a side of described embryo at described twist rollers, described antiseized furring device have and the horizontal direction of described conveyer belt between the inclined-plane of angle is arranged; Described location pressurizing unit is arranged on described antiseized furring device front side, is used for being pushed fastening roller by the face embryo of described antiseized furring device bed hedgehopping then through upset is folding.
According to the overlapping rice product shaped device of multilayer of the present utility model, wherein said switching mechanism can be provided with one or more groups.
According to a kind of preferred specific embodiment of the present utility model, wherein said twist rollers, antiseized furring device and location pressurizing unit are all by being bolted to described fixed mount.
Preferably, described twist rollers can present local increase gradually domatic in its contact-making surface base one side.
More preferably, described bolt is to have the hand-screw bolt of adjusting function.Be used to adjust the angle of the angle between the horizontal direction of the axle of described twist rollers for example and angle, described antiseized furring device and described conveyer belt between the described conveyer belt, or adjust the height of the distance between the distance between described twist rollers and the described conveyer belt, described location extruding dress and the described conveyer belt, or adjust the front and back position or the position, the left and right sides of described twist rollers, antiseized furring device, location extruding dress, but be not limited to adjust other parameters.
According to a kind of preferred specific embodiment of the present utility model, wherein said antiseized furring device is formed by the bed hedgehopping terminal that is used for touching with described embryonic breeding, the positioning linkage rod that links to each other with described bed hedgehopping terminal, the described sliding sleeve that links to each other with positioning linkage rod with the hand-screw bolt that described sliding sleeve is fixed on the described fixed mount.
Preferably, wherein, described bed hedgehopping terminal is single round end pyramidal structure, two round end pyramidal structure or monolithic wedge structures that level is arranged side by side.During concrete the use, generally speaking, if overlapping number of times is many more, the face embryo can be heavy more, then should select the big more bed hedgehopping terminal of active area.
According to a kind of preferred specific embodiment of the present utility model, wherein said location pressurizing unit is by being used for carrying out extrusion bonded extruding cylinder, the positioning linkage rod that links to each other with described extruding cylinder, the sliding sleeve that links to each other with described positioning linkage rod through the folding face embryo of upset and being used for the hand-screw bolt that described sliding sleeve is fixed on the described fixed mount is formed, wherein, on described positioning linkage rod, also be provided with and be used for governor motion that described extruding cylinder is regulated.
Described extruding cylinder can be selected axle fixing structure for use, and for example the less roller of radius can rotate with the face indusium that moves like this, finishes extrusion operation simultaneously.Described adjustment structure can for example be made of one-sided fixed rotating shaft and amplitude limit spring, by the yield stress of spring, makes to be extruded the suffered active force control of face base within the specific limits, avoids locating the face base accumulation that extruding causes.
In the utility model, described twist rollers, bed hedgehopping terminal and/or extruding cylinder are preferably made with polytetrafluoroethylmaterial material.
[beneficial effect]
The utility model is simple in structure, and is easy to use, can make the overlapping rice product forming surface of multilayer embryo continuously, realizes multilayer faying surface embryo making automation, safety and sanitation.
[description of drawings]
Fig. 1 is the structural representation of embodiment 1 of the present utility model
Fig. 2 is the rearview of Fig. 1
Fig. 3 is the vertical view of Fig. 1
Fig. 4 is the structural representation of embodiment 2 of the present utility model
Fig. 5 is the vertical view of Fig. 4
Among the figure: 1, conveyer belt; 2, fixed mount; 3, hand-screw bolt; 4, motor; 5, transmission device; 6, antiseized furring device; 7, location pressurizing unit; 8, antiseized furring device; 9, location pressurizing unit; 10, antiseized furring device; 11, location pressurizing unit; 12, bed hedgehopping terminal; 13, twist rollers; 14, twist rollers; 15, twist rollers; 16, sliding sleeve; 17, rotating shaft; 18, perpendicular positioning connecting rod; 19, hand-screw bolt; 20, perpendicular positioning hand-screw bolt; 21, twist rollers; 22, perpendicular positioning connecting rod; 23, sliding sleeve; 24, perpendicular positioning hand-screw bolt; 25, horizontal slide opening positioning linkage rod; 26, horizontal location hand-screw bolt; 27, extruding cylinder; 28, tentering angle adjustment mechanism; 29, perpendicular positioning connecting rod; 30, perpendicular positioning hand-screw bolt; 31, sliding sleeve; 32, horizontal slide opening positioning linkage rod; 33, horizontal location hand-screw bolt; 34, extruding cylinder.
[specific embodiment]
Embodiment 1 has the rice product shaped device of three switching mechanisms
As Fig. 1, Fig. 2, shown in Figure 3, the frame of embodiment 1 comprises motor 4, transmission device 5 and with this conveyer belt that drives 1, is decided to be the place ahead with the direction of advance of conveyer belt 1, shown in the direction of arrow among Fig. 1.Fixed mount 2 is striden and is located at conveyer belt 1 top, and each processing assembly (for example twist rollers, antiseized furring device etc.) can be erected on the fixed mount 2 by hand-screw bolt (for example hand- screw bolt 3,19 etc.).By pull down the hand-screw bolt or adjust the hand-screw bolt on fixed mount 2 the slide opening position can change processing assembly (for example twist rollers, antiseized furring device etc.), or adjust the position of each processing assembly with respect to conveyer belt 1, for example adjust the angle angle, highly, horizontal level etc.
The rice product shaped device of present embodiment has three switching mechanisms, promptly comprises twist rollers 13,14,15, antiseized furring device 6,8,10 and location pressurizing unit 7,9,11.Wherein, the antiseized furring device 6 that is positioned at rear is contact-making surface embryos the earliest in the middle of three antiseized furring devices, since the face embryo through twist rollers 13 be reversed for the first time folding after weight lighter, therefore selected for use the less single round end pyramidal structure of contact-making surface as its bed hedgehopping terminal, and the face embryo overturns folding back because weight increases gradually successively through twist rollers 14,15, so adopts two bigger levels of contact-making surface round end pyramidal structure arranged side by side and monolithic wedge structure as its bed hedgehopping terminal respectively.
Each antiseized furring device includes six parts, and for example antiseized furring device 10 comprises the bed hedgehopping terminal 12 of monolithic wedge structure, the perpendicular positioning connecting rod 22 that links to each other with bed hedgehopping terminal 12, perpendicular positioning hand-screw bolt 24, the sliding sleeve 23 that links to each other with perpendicular positioning connecting rod 22, the horizontal slide opening positioning linkage rod 25 that links to each other with sliding sleeve 23 and horizontal location hand-screw bolt 26.Wherein, perpendicular positioning hand-screw bolt 24 can the vertical height of adjusting pad high terminal 12 on perpendicular positioning connecting rod 22, and promptly adjusting pad high terminal 12 is apart from the height of conveyer belt, with the differing heights of adaptive surface embryo.Horizontal location hand-screw bolt 26 is used to adjust the horizontal level of sliding sleeve 23, the i.e. horizontal level of adjusting pad high terminal 12.Bed hedgehopping terminal 12 can not produce different folding effects simultaneously with horizontal range between the twist rollers 15.
First and second location pressurizing units 7,9 include seven parts, comprise extruding cylinder 27, tentering angle adjustment mechanism 28, the perpendicular positioning connecting rod 29, perpendicular positioning hand-screw bolt 30, the sliding sleeve 31 that links to each other with perpendicular positioning connecting rod 29, the horizontal slide opening positioning linkage rod 32 that links to each other with sliding sleeve 31 and the horizontal location hand-screw bolt 33 that link to each other with extruding cylinder 27 as location pressurizing unit 7.Wherein, perpendicular positioning hand-screw bolt 30 can be adjusted the vertical height of extruding cylinder 27 at perpendicular positioning connecting rod 29, promptly adjusts the height of extruding cylinder 27 apart from conveyer belt, with the differing heights of adaptive surface embryo.Horizontal location hand-screw bolt 33 is used to adjust the horizontal level of sliding sleeve 31, promptly adjusts the horizontal level of extruding cylinder 27.Level, vertical range can not produce different extruding locating effects simultaneously between extruding cylinder 27 and the twist rollers 15.The tentering angle adjustment mechanism is made of one-sided fixed rotating shaft and amplitude limit spring, by the yield stress of spring, makes to be extruded the suffered active force control of face base within the specific limits, avoids locating the face base accumulation that extruding causes.
Location, the 3rd road pressurizing unit 11 comprises four parts, promptly pushes cylinder 34, perpendicular positioning connecting rod 18, perpendicular positioning hand-screw bolt 20 and sliding sleeve 16.
During running, conveyer belt transmits rectangular sake embryo from the rear, the drive manner of the first road switching mechanism is: twist rollers 13 right opposite embryos, dig on the side direction with the face embryo, that part of the embryo of being dug drops on the antiseized furring device 6, started, locatees by antiseized furring device 6.Because conveyer belt is travelling forward, folding for the first time through upwards digging, start the face embryo realization of locating then, push, finalize the design by location pressurizing unit 7.Like this, first road that realize comprising upset, starts, locatees, pushes is operated.Same, carrying out second road, the operation of the 3rd road through second road, the 3rd road switching mechanism through the face embryo after the operation of first road, each road operation includes upset, starts, locatees, pushes, and realizes folding.
The device of present embodiment can be processed the folding face embryo goods of upset three times, as the chopped spring onion volume etc.
Embodiment 2 has the rice product shaped device of single switching mechanism
As Fig. 4, shown in Figure 5, embodiment 2 is with the difference of embodiment 1: only be provided with switching mechanism, therefore this device comprises the switching mechanism that a cover is made up of twist rollers 21, antiseized furring device 6 and location pressurizing unit 7, be the processing that the face embryo only passes through once inside out, starts, locatees, pushes, do not have two roads and three road forming units.The device of present embodiment can be processed the individual layer face embryo and the double-deck face embryo food of once inside out, as cut steamed bun, double-colored steamed bun etc.