CN100553462C - Tunnel forming machine - Google Patents
Tunnel forming machine Download PDFInfo
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- CN100553462C CN100553462C CNB200610048458XA CN200610048458A CN100553462C CN 100553462 C CN100553462 C CN 100553462C CN B200610048458X A CNB200610048458X A CN B200610048458XA CN 200610048458 A CN200610048458 A CN 200610048458A CN 100553462 C CN100553462 C CN 100553462C
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Abstract
The present invention relates to a kind of food processing machinery, relate in particular to a kind of tunnel forming machine, on frame, be placed with pre-shaping device portion successively one time from A-P, secondary pre-shaping device portion, one-shot forming apparatus portion, post forming device portion, between secondary pre-shaping device portion and one-shot forming apparatus portion, between one-shot forming apparatus portion and post forming device portion, be respectively equipped with molding press device, each function portion of forming process all is the manual rubbing moulding of simulation, make the steamed bun internal structure not be torn destruction, the complete homogeneous that keeps gluten network, ratio of briquetting is higher, has improved face base presentation quality simultaneously.
Description
Technical field
The present invention relates to a kind of food processing machinery, especially a kind of system staple food former.
Background technology
Present domestic staple food steamed bun former is divided into double helix extrusion modling and the round as a ball moulding two big classes of conveyer belt, and the manufacturing firm of this two kind equipment is more, mainly concentrates on China the north, is representative with Shaanxi, Shandong, Hebei, Henan especially.But there is very big defective in this two series products, the one-shot forming rate of the steamed bun making machine of double helix extrusion modling is low, have only about 40%, and to finish all face blank moldings substantially through three times to four times ability with a collection of, suppress the steamed bread quality that different passes mold very large difference is arranged, and it is very big to the destruction of dough to adopt the double helix extruding to carry, and gluten is torn cut-out, directly influences the quality of steamed bun, operate also more loaded down with trivial details, and,, must manually it be put down in order to guarantee the external form of steamed bun because the steamed bun base that squeezes out has an end spiral, automaticity is too low, and the kind of producing is single, can only produce a kind of round steamed bun, and the round as a ball moulding of conveyer belt, because the steamed bun external form of moulding is rule not too, rough surface, productive rate is low, is slowly eliminated by market.
Summary of the invention
The purpose of this invention is to provide a kind of ratio of briquetting height, steamed bun exterior quality height, former that automaticity is high.
The objective of the invention is to realize: tunnel forming machine by following technical scheme, on frame 501, be placed with pre-shaping device portion successively one time from A-P, secondary pre-shaping device portion, one-shot forming apparatus portion, post forming device portion, between secondary pre-shaping device portion and one-shot forming apparatus portion, between one-shot forming apparatus portion and post forming device portion, be respectively equipped with molding press device, described in a pre-shaping device portion, secondary pre-shaping device portion is equipped with the first elongated horizontal conveying belt 516 on the whole in the bottom, one side of first horizontal conveying belt 516 is equipped with the first elongated vertical conveyer belt 518, the first vertical conveyer belt 518 is identical with first horizontal conveying belt, 516 directions of motion, at a pre-shaping device portion top second horizontal conveying belt 517 is installed, first horizontal conveying belt, 516 opposite sides are equipped with the second vertical conveyer belt 515, top second horizontal conveying belt, 517 motions are fast together in the same way with bottom first horizontal conveying belt 516, counter motion between the first vertical conveyer belt 518 and the second vertical conveyer belt 515, wherein first vertical conveyer belt 518 speed faster than with the second vertical conveyer belt 515, in secondary pre-shaping device portion, the opposite side of first horizontal conveying belt 516 is equipped with first baffle plate 519.
Described one-shot forming apparatus portion is equipped with the 3rd horizontal conveying belt 514 in the bottom, post forming device portion is equipped with the 4th horizontal conveying belt 513 in the bottom, the 3rd vertical conveyer belt 508 is installed between the 3rd horizontal conveying belt 514 and the 4th horizontal conveying belt 513, the 4th horizontal conveying belt 513, the 3rd horizontal conveying belt 514 is all identical with the 3rd vertical conveyer belt 508 directions of motion, the 3rd horizontal conveying belt 514 is provided with second baffle 520, the four horizontal conveying belts 513 in a side relative with the 3rd vertical conveyer belt 508 and is being provided with the 3rd baffle plate 510 and the 4th baffle plate 509 with the 3rd vertical conveyer belt 508 relative sides.
Described molding press device comprises pressing mold 542, drive unit, have stepped hole at pressing mold 542 tops, be equipped with the chock plug 543 of band pull bar 545 in the hole, be fixed with sleeve 541 above the pressing mold 542, pull bar 545 inserts sleeves 541, is provided with spring 544 between fixing baffle plate 546 in pull bar 545 upper ends and pressing mold 542 tops, and sleeve 541 side-wall holes are connected with wireway 547, chock plug 543 is suitable with stepped hole, and elasticity is fitted on the hole wall.
In a described pre-shaping device portion, the secondary pre-shaping device portion, be provided with first dihedral projection, the 522 and second dihedral projection 524 in the lower edge, the outside of the first vertical conveyer belt 518 and the second vertical conveyer belt 515, the first baffle plate 519 one side lower edges relative with the first vertical conveyer belt 518 are provided with third angle shape projection 525.
In described one-shot forming apparatus portion, the post forming device portion, be equipped with sawtooth projection 523 in the 3rd baffle plate 510, second baffle 520 lower edges relative with the 3rd vertical conveyer belt 508, in the described post forming device portion, between the side plate of the 3rd baffle plate 510, the 4th baffle plate 509 and the 3rd vertical conveyer belt 508 apart from initiating terminal greater than end.
The bent plate mechanism that described first baffle plate 519, second baffle 520, the 3rd baffle plate 510, the 4th baffle plate 509 all constitute for the top board by side plate and inwardly turnover.
With broken line, the series connection of rotating form, the junction of turning back is provided with turning mechanism between a described pre-shaping device portion, secondary pre-shaping device portion, molding press device portion, one-shot forming apparatus portion, the post forming device portion.
Be provided with the roller type turning mechanism between described secondary pre-shaping device portion and the one-shot forming apparatus portion, be provided with the bended plate type turning mechanism between one-shot forming apparatus portion and the post forming device portion, described roller type turning mechanism comprises taper running roller 527 and gear 526, running roller 527 is fan-shaped and arranges, gear 526 is positioned at the end of each running roller 527, between the gear 526 of running roller 527 ends, be meshed and drive running roller 527 and rotate by transition gear 528, the bended plate type turning mechanism is by arc bent plate 512, spring 530, cylinder 531 is formed, arc bent plate 512 vertically is placed on the outside, the 3rd vertical conveyer belt 508 tops, spring 530 1 ends are fixed on cylinder 531 piston rods, the other end is fixed on arc bent plate 512 rear portions, at arc bent plate 512 and the 3rd baffle plate 510, be provided with photoelectric sensor 511 between the second baffle 520.
Shaped device of the present invention mainly is to adopt belt rubbing moulding, this molding mode is that simulation is manual, in the technical scheme, first half in a preformed portion adopts four conveyer belts up and down, this is because the face base has four corner angle when last procedure cuts, be not easy in the moulding tunnel, to rotate and travel forward, therefore, four conveyer belts have up and down been adopted, top wherein, the horizontal conveying belt and the vertical conveyer belt of a side of bottom move in the same way, the vertical conveyer belt counter motion of opposite side and speed are lower than the described vertical conveyer belt in front, such three conveyer belts travel forward,, a conveyer belt counter motion, offer the enough power forward of face base, both sides conveyer belt counter motion and speed official post face base rotate in the tunnel, because the preliminary rubbing of a pre-shaping device portion, corner angle are gone by stranding, therefore change at secondary pre-shaping device portion one side conveyer belt and be baffle plate, and baffle plate top inwardly turns down, substituted the conveyer belt at top, in addition, vertical conveyer belt bottom is provided with expression lobes in both sides, this expression lobes is the dihedral projection, the tip of dihedral is facing to the face base, expression lobes is pushed face base bottom inwards, otch can be expressed to the side, the face base of making becomes mushroom-shaped.Because the face base can become greatly when proofing and fall down, therefore, finished product is high could to guarantee presentation quality to the height of face base than steaming, need the further opposite of subsequent handling base to rub height with the hands, there is horizontal conveying belt in one-shot forming portion in the bottom, one side of horizontal conveying belt has vertical conveyer belt, opposite side is a baffle plate, the bent plate mechanism that baffle plate is made up of the top board of side plate and inwardly turnover, the baffle plate lower edge is provided with the zigzag expression lobes, this convex shape is less than the dihedral projection, the length of sawtooth shortens from the bottom to top gradually, to post forming portion, previous baffle plate is provided with the zigzag expression lobes, and expression lobes diminishes, projection is no longer established in baffle plate bottom, back, the design of projection is for all creasing being folded to the bottom of steamed bun, guarantee that the steamed bun epidermis is smooth, guarantee the presentation quality of finished product, in forming process, carried out twice die mould, be in order to keep face base outer shape neat, improve the presentation quality of steamed bun, the advantage of structure of the present invention is that each function portion of forming process all is the manual rubbing moulding of simulation, make the steamed bun internal structure not be torn destruction, the complete homogeneous that keeps gluten network, improved face base presentation quality simultaneously, also made this rubbing molding mode ratio of briquetting higher.In whole forming process, all be operation automatically, the automaticity height.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of side of the present invention;
Fig. 3 is the A-A place cross-sectional view of Fig. 1;
Fig. 4 is the B-B place cross-sectional view of Fig. 1;
Fig. 5 is the partial enlarged drawing at I place among Fig. 4;
Fig. 6 is the C-C place cross-sectional view of Fig. 1.
The specific embodiment
As Fig. 1, shown in 2, on frame 501, be placed with pre-shaping device portion successively one time from A-P, secondary pre-shaping device portion, one-shot forming apparatus portion, post forming device portion, in a pre-shaping device portion, secondary pre-shaping device portion is equipped with the first elongated horizontal conveying belt 516 on the whole in the bottom, one side of first horizontal conveying belt 516 is equipped with the first elongated vertical conveyer belt 518, the first vertical conveyer belt, 518 inboards are provided with gripper shoe 521, be used to support the first vertical conveyer belt 518, the first vertical conveyer belt 518 is identical with first horizontal conveying belt, 516 directions of motion, in a pre-shaping device portion, the top is equipped with second horizontal conveying belt 517, first horizontal conveying belt, 516 opposite sides are equipped with the second vertical conveyer belt 515, top second horizontal conveying belt, 517 motions are fast together in the same way with bottom first horizontal conveying belt 516, the first vertical conveyer belt 518, counter motion between the second vertical conveyer belt 515, wherein first vertical conveyer belt 518 speed faster than with the second vertical conveyer belt 515, in secondary pre-shaping device portion, the opposite side of first horizontal conveying belt 516 is equipped with first baffle plate 519, one-shot forming apparatus portion is equipped with the 3rd horizontal conveying belt 514 in the bottom, post forming device portion is equipped with the 4th horizontal conveying belt 513 in the bottom, the 3rd vertical conveyer belt 508 is installed between the 3rd horizontal conveying belt 514 and the 4th horizontal conveying belt 513, the 4th horizontal conveying belt 513, the 3rd horizontal conveying belt 514 is all identical with the 3rd vertical conveyer belt 508 directions of motion, the 3rd horizontal conveying belt 514 is provided with second baffle 520, the four horizontal conveying belts 513 in a side relative with the 3rd vertical conveyer belt 508 and is being provided with the 3rd baffle plate 510 with the 3rd vertical conveyer belt 508 relative sides, the 4th baffle plate 509.First vertical conveyer belt the 518, the 3rd vertical conveyer belt 508, the second vertical conveyer belt 515 drives motion by chain gear transmission by actuating unit 507 respectively, and first horizontal conveying belt 516, second horizontal conveying belt 517, the 3rd horizontal conveying belt 514, the 4th horizontal conveying belt 513 drive motion by chain gear transmission by actuating unit 506 respectively.
As shown in Figure 1, a pre-shaping device portion, secondary pre-shaping device portion, molding press device portion, one-shot forming apparatus portion, molding press device portion, can be between the post forming device portion by straight line, broken line, multi-form being cascaded such as revolution, if with broken line, when rotating form is connected, can be provided with turning mechanism in the junction of turning back, the position of turning back can be between different function portions, can be according to space, fabricating yard difference, carry out turning back of different angles, general preferred 90 degree, 180 degree are turned back, this dual mode is easy to arrange, do not take up space, in the present embodiment between secondary pre-shaping device portion and one-shot forming apparatus portion, be provided with the roller type turning mechanism after the molding press device, between one-shot forming apparatus portion and post forming device portion, also be provided with the bended plate type turning mechanism, described roller type turning mechanism comprises taper running roller 527 and gear 526, running roller 527 is fan-shaped and arranges, gear 526 is positioned at the end of each running roller 527, between the gear 526 of running roller 527 ends by transition gear 528 transmission that is meshed, motor travelling gear 526 drives running roller 527 and rotates, the bended plate type turning mechanism is by arc bent plate 512, spring 530, cylinder 531 is formed, bended plate type turning mechanism bottom is the level board of frame 501, arc bent plate 512 vertically is placed on the outside, the 3rd vertical conveyer belt 508 tops, spring 530 1 ends are fixed on cylinder 531 piston rods, the other end is fixed on arc bent plate 512 rear portions, at arc bent plate 512 and the 3rd baffle plate 510, be provided with photoelectric sensor 511 between the second baffle 520, spring 516 has certain pretightning force, when base turns to the bended plate type turning mechanism face to face, sensor 511 transmits signal, the tamping mechanism die mould, cylinder 531 actions then, cylinder piston rod stretches out, 512 reaches of arc bent plate, promotion face base drives the face base near the 3rd vertical conveyer belt 508 to another article the 4th horizontal conveying belt 513 by the 3rd vertical conveyer belt 508.
Shown in Fig. 3,4,5, the bent plate mechanism that described first baffle plate 519, second baffle 520, the 3rd baffle plate 510, the 4th baffle plate 509 constitute for the top board by side plate and inwardly turnover, in a described pre-shaping device portion, the secondary pre-shaping device portion, be provided with first dihedral projection, the 522 and second dihedral projection 524 in the lower edge, the outside of the first vertical conveyer belt 518, the second vertical conveyer belt 515, the first baffle plate 519 one side lower edges relative with the first vertical conveyer belt 518 are provided with third angle shape projection 525.In one-shot forming apparatus portion, the post forming device portion, be provided with sawtooth projection 523 in two the 3rd baffle plates 510, second baffle 520 lower edges relative with the 3rd vertical conveyer belt 508, sawtooth projection 523 at baffle plate along more and more littler on the conveyer belt direction of motion, no longer be provided with sawtooth projection to baffle plate 509 lower ends, in the described post forming device portion, between the side plate of the 3rd baffle plate 510, the 4th baffle plate 509 and the 3rd vertical conveyer belt 508 apart from initiating terminal greater than end.
As Fig. 2, shown in 6, between secondary pre-shaping device portion and one-shot forming apparatus portion, between one-shot forming apparatus portion and post forming device portion, be respectively equipped with molding press device, wherein molding press device comprises pressing mold 542, drive unit, have stepped hole at pressing mold 542 tops, be equipped with the chock plug 543 of band pull bar 545 in the hole, be fixed with sleeve 541 above the pressing mold 542, pull bar 545 inserts sleeve 541, between fixing top board 546 in pull bar 545 upper ends and pressing mold 542 tops, be provided with spring 544, sleeve 541 side-wall holes are connected with wireway 547, chock plug 543 is suitable with stepped hole, elasticity is fitted on the hole wall, chock plug 543 bottom surfaces and pressing mold 542 inwalls of taper seamlessly transit, form a complete model, on the frame between secondary pre-shaping device portion and the one-shot forming apparatus portion, be provided with horizontal conveying belt 5 532, by the motion of actuating unit 505 by the drive roll 534 of electromagnetic clutch 533 control horizontal conveying belts 5 532, base is sent under the tamping mechanism on the horizontal conveying belt 5 532 by first horizontal conveying belt 516 face to face, the sensor passes signal stops operating for clutch 533 control drive rolls 534, the tamping mechanism die mould, after die mould is finished, drive roll plane of rotation base enters the running roller turning mechanism, continues moulding.
Claims (8)
1, tunnel forming machine, upward be placed with pre-shaping device portion successively one time in frame (501) from A-P, secondary pre-shaping device portion, one-shot forming apparatus portion, post forming device portion, between secondary pre-shaping device portion and one-shot forming apparatus portion, between one-shot forming apparatus portion and post forming device portion, be respectively equipped with molding press device, it is characterized in that: described in a pre-shaping device portion, secondary pre-shaping device portion is equipped with elongated first horizontal conveying belt (516) on the whole in the bottom, one side of first horizontal conveying belt (516) is equipped with the first elongated vertical conveyer belt (518), the first vertical conveyer belt (518) is identical with first horizontal conveying belt (516) direction of motion, at a pre-shaping device portion top second horizontal conveying belt (517) is installed, first horizontal conveying belt (516) opposite side is equipped with the second vertical conveyer belt (515), top second horizontal conveying belt (517) motion is fast together in the same way with bottom first horizontal conveying belt (516), counter motion between the first vertical conveyer belt (518) and the second vertical conveyer belt (515), wherein first vertical conveyer belt (518) speed faster than with the second vertical conveyer belt (515), in secondary pre-shaping device portion, the opposite side of first horizontal conveying belt (516) is equipped with first baffle plate (519).
2, tunnel forming machine as claimed in claim 1, it is characterized in that: described one-shot forming apparatus portion is equipped with the 3rd horizontal conveying belt (514) in the bottom, post forming device portion is equipped with the 4th horizontal conveying belt (513) in the bottom, the 3rd vertical conveyer belt (508) is installed between the 3rd horizontal conveying belt (514) and the 4th horizontal conveying belt (513), the 4th horizontal conveying belt (513), the 3rd horizontal conveying belt (514) is all identical with the 3rd vertical conveyer belt (508) direction of motion, the 3rd horizontal conveying belt (514) is provided with second baffle (520) in a side relative with the 3rd vertical conveyer belt (508), and the 4th horizontal conveying belt (513) is being provided with the 3rd baffle plate (510) and the 4th baffle plate (509) with the relative side of the 3rd vertical conveyer belt (508).
3, tunnel forming machine as claimed in claim 1 or 2, it is characterized in that: described molding press device comprises pressing mold (542), drive unit, have stepped hole at pressing mold (542) top, be equipped with the chock plug (543) of band pull bar (545) in the hole, be fixed with sleeve (541) above the pressing mold (542), pull bar (545) inserts sleeve (541), be provided with spring (544) between baffle plate of on pull bar (545), fixing (546) and pressing mold (542) top, sleeve (541) side-wall hole is connected with wireway (547), chock plug (543) is suitable with stepped hole, and elasticity is fitted on the hole wall.
4, tunnel forming machine as claimed in claim 3, it is characterized in that: in a described pre-shaping device portion, the secondary pre-shaping device portion, be provided with the first dihedral projection (522) and the second dihedral projection (524) in the lower edge, the outside of the first vertical conveyer belt (518) and the second vertical conveyer belt (515), first baffle plate (519) the one side lower edges relative with the first vertical conveyer belt (518) are provided with third angle shape projection (525).
5, tunnel forming machine as claimed in claim 4, it is characterized in that: in described one-shot forming apparatus portion, the post forming device portion, be equipped with sawtooth projection (523) in the 3rd baffle plate (510) relative, second baffle (520) lower edge with the 3rd vertical conveyer belt (508), in the described post forming device portion, between the side plate of the 3rd baffle plate (510), the 4th baffle plate (509) and the 3rd vertical conveyer belt (508) apart from initiating terminal greater than end.
6, tunnel forming machine as claimed in claim 5 is characterized in that: the bent plate mechanism that described first baffle plate (519), second baffle (520), the 3rd baffle plate (510), the 4th baffle plate (509) all constitute for the top board by side plate and inwardly turnover.
7, tunnel forming machine as claimed in claim 6, it is characterized in that: with broken line, the series connection of rotating form, the junction of turning back is provided with turning mechanism between a described pre-shaping device portion, secondary pre-shaping device portion, molding press device portion, one-shot forming apparatus portion, the post forming device portion.
8, tunnel forming machine as claimed in claim 7, it is characterized in that: be provided with the roller type turning mechanism between described secondary pre-shaping device portion and the one-shot forming apparatus portion, be provided with the bended plate type turning mechanism between one-shot forming apparatus portion and the post forming device portion, described roller type turning mechanism comprises taper running roller (527) and gear (526), running roller (527) is fan-shaped and arranges, gear (526) is positioned at the end of each running roller (527), being positioned between the gear (526) of running roller (527) end is meshed by transition gear (528) drives running roller (527) and rotates, the bended plate type turning mechanism is by arc bent plate (512), spring (530), cylinder (531) is formed, arc bent plate (512) vertically is placed on the outside, the 3rd vertical conveyer belt (508) top, spring (530) one ends are fixed on cylinder (531) piston rod, the other end is fixed on arc bent plate (512) rear portion, at arc bent plate (512) and the 3rd baffle plate (510), be provided with photoelectric sensor (511) between the second baffle (520).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610048458XA CN100553462C (en) | 2006-07-26 | 2006-07-26 | Tunnel forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610048458XA CN100553462C (en) | 2006-07-26 | 2006-07-26 | Tunnel forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101112203A CN101112203A (en) | 2008-01-30 |
| CN100553462C true CN100553462C (en) | 2009-10-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200610048458XA Active CN100553462C (en) | 2006-07-26 | 2006-07-26 | Tunnel forming machine |
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| CN (1) | CN100553462C (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104957206B (en) * | 2015-07-01 | 2017-03-01 | 任绪凯 | A kind of adjustable a plurality of tape condenser of noodles thickness |
| CN105165942A (en) * | 2015-09-18 | 2015-12-23 | 河南万杰智能科技股份有限公司 | Steamed bun discharging device of round steamed bun forming machine |
| CN112293458B (en) * | 2020-11-09 | 2022-02-18 | 青岛福生食品有限公司 | Automatic ball forming equipment |
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2006
- 2006-07-26 CN CNB200610048458XA patent/CN100553462C/en active Active
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| CN101112203A (en) | 2008-01-30 |
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Owner name: ZHENGZHOU DUOFUDUO FOOD CO., LTD. Free format text: FORMER OWNER: XINGTAI SCIENCE TECHNOLOGY INDUSTRY CO LTD, HENAN Effective date: 20110318 |
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Free format text: CORRECT: ADDRESS; FROM: 450001 NO. 22, YINPING ROAD, NEW AND HIGH TECHNOLOGICAL DEVELOPMENT AREA, ZHENGZHOU CITY, HE NAN PROVINCE TO: 450001 NO. 22, YINPING ROAD, NEW AND HIGH TECHNOLOGY DEVELOPMENT AREA, ZHENGZHOU CITY, HE NAN PROVINCE |
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Effective date of registration: 20110318 Address after: Screen road high tech Development Zone in Henan province Zhengzhou City, No. 22, 450001 Patentee after: ZHENGZHOU DUOFUDUO FOOD CO., LTD. Address before: High tech Development Zone, Henan 450001 road screen city of Zhengzhou Province, No. 22 Patentee before: Xingtai Science Technology Industry Co., Ltd., Henan |
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Denomination of invention: Tunnel forming machine Effective date of registration: 20140702 Granted publication date: 20091028 Pledgee: Bank of Communications Ltd Henan branch Pledgor: ZHENGZHOU DUOFUDUO FOOD CO., LTD. Registration number: 2014990000535 |
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