CN201935850U

CN201935850U - Intelligent magnetic separation tube

Info

Publication number: CN201935850U
Application number: CN2011200725385U
Authority: CN
Inventors: 樊爱东
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-03-18
Filing date: 2011-03-18
Publication date: 2011-08-17
Anticipated expiration: 2021-03-18

Abstract

The utility model relates to a magnetic separation device, in particular to an intelligent magnetic separation tube, which is used for laboratory examination in industries of coal dressing, mining, metallurgy, geological prospecting and the like. A water tank, a storage box, a magnetic field body, a hopper, a flow guide tube and a water outlet tube of the intelligent magnetic separation tube are sequentially combined integrally and are placed on a base, directional walking and steering wheels are mounted at the bottom of the base, the intelligent magnetic separation tube is a vehicle type structure integrally, an intelligent controller is embedded on the storage box, and a driving motor is placed in the storage box. The intelligent magnetic separation tube which is the integrated vehicle type structure not only is convenient for placing, using and moving equipment, but also is small in volume and occupied area. The intelligent controller and a body are mounted in an embedded manner. The intelligent magnetic separation tube realizes key operation, is convenient and fast, and is accurate in data, fine in integral compatibility, low in power consumption, stable in performance, long in service life and low in maintenance.

Description

Intelligent magnetic separation pipe

Technical field

The utility model relates to a kind of concentration equipment, particularly relates to the intelligent magnetic separation pipe that a kind of laboratory inspection that is used for industries such as coal separation, mining, metallurgy, geologic prospecting is used.

Background technology

The magnetic separation pipe has another name called Davis's pipe, and it is applicable to laboratories such as coal separation, mine, metallurgy, geology.Be used for measuring the magnetic components content of ferromagnetism ore, for the sorting of ore provides reference data.By the regulation requirement in GB GB/T 18711-2002 " coal separation magnetite powder experimental technique " the 7th joint " magnetic material content mensuration ".The magnetic separation pipe is between the two poles of the earth of C shape electromagnet, and glass tube is housed, and moves back and forth and swing.By the sample of sorting, by field region the time, the magnetic thing is attached to tube wall, and nonmagnetics is washed away by water in mechanical motion and discharges.

The magnetic field main part of domestic other same category of device magnetic separation pipe, measure portion, controller part, water inlet and chemical examination logistics at present gone into parts such as part and is split-type structural.Facts have proved through use for many years:

There is following defective in device structure:

⑴ layout structure floor area is big, and layout is messy.

⑵ equipment body part scene is put and need be added base in addition, and about 300 kilograms of overall weight moves inconvenient.

⑶ equipment water filling and go into that material process is loaded down with trivial details, the testing ground has easily in the experiment work process

The phenomenon that test water is scattered.

⑷ controller is external, needs independent fixed mount, and needing in addition in succession between controller and the main body, line increases Master Cost.

⑶ electric machine external is unfavorable for safeguarding that motor adsorbs the dust and the water spot that splashes down easily.

⑸ there is following defective controller aspect:

The technology of the magnetic separation tube controller of domestic all producers is all relatively backward at present, mostly is

Adopt pointer gauge to refer to the formula mode, and indication mostly be current value.Therefore cause following inconvenience:

A. the staff need read the current value of indication, and producer is supporting when dispatching from the factory according to equipment again

Electric current and the magnetic field dependence table of comparisons to going out magnetic field intensity.Complicated operations, making troubles to work has prolonged the test time spent.

B. human eye read current Watch Error is bigger, and the precision of the indicating range of reometer mistake itself

Difference is also bigger than normal, when causing testing the error of given magnetic field intensity also excessive, also cause temperature-measuring results inaccurate.Influence the result of species analysis.

C. the magnetic field intensity of testing usefulness is regulated the size of magnetic field intensity by the knob of regulating controlling magnetic field intensity manually, longer by zero to the adjustment process time spent of the desired magnetic field of test degree, increased the working strength of testing crew, and regulating error is big manually.

Summary of the invention

Goal of the invention of the present utility model is the many deficiencies at prior art, provides a kind of with the magnetic field main body, developmental tube and pipe support, and driving motor, reserve tank and Inlet and outlet water part, microcomputerized controller and storage tank are all integrated and are assembled into one.Simultaneously one-piece construction is pressed the trolley type structural design, the intelligent magnetic separation pipe of easy to operate, stable performance.

Realize the foregoing invention purpose by the following technical solutions: a kind of intelligent magnetic separation pipe, comprise water tank, storage tank, intelligent controller, magnetic field main body, funnel, mozzle, rising pipe, drive motor, described water tank, storage tank, magnetic field main body, funnel, mozzle, rising pipe are combined as an integral body according to the order of sequence, place on the base, the bottom of this base is equipped with directed walking deflecting roller, form car formula structure, wherein intelligent controller is inlaid on the storage tank, and drive motor places in the storage tank.

Adopt technique scheme, compared with prior art, the utility model is the magnetic field main body, developmental tube and pipe support, and driving motor, reserve tank and Inlet and outlet water part, microcomputerized controller and storage tank all integrate.One-piece construction is pressed the trolley type structural design simultaneously, and equipment is had the following advantages:

One-piece construction of the present utility model adopts integrated car formula structure, and the equipment of being convenient to is put and used, and installing wheeled chassis in bottom is set up the wheel of four high load bearing stengths, and wheel is the conveniently adjusted angle of omnipotent deflecting roller, and the equipment of being convenient to moves.Simultaneously wheel is provided with brake function, equipment can be fixedly positioning after stepping on brake block.Water tank is with stent support and the apparatus main body structure that is combined into one, and in the not only convenient test but also be convenient to install and dismounting, finishes not the time spent at equipment test and puts into the equipment storage tank after tank bracket in time can being taken off.Water tank adopts high capacity stainless steel reserve tank can disposablely be filled with water to experiment and finishes loaded down with trivial details working link in the middle of removing from.Intelligent controller and the utility model main body integrate embedded installation, and be compatible good, easy to use.And the loaded down with trivial details work of saving the intermediate connection part, saved the middle line of using, saved and taken up room the failsafe link in the middle of having reduced.Adopt constant magnetism low-speed synchronous motor, the operation power consumption that has reduced equipment has reduced the noise of equipment work.Motor adopts casing built-in, has saved space outerpace, has increased the serviceable life that the protection of motor has been prolonged motor.

Intelligent controller of the present utility model is that numeral shows, directly shows magnetic field, and is certainly intelligent

The moving measurement.Directly magnetic field shows, convenient directly perceived, the precision height: this intelligent controller accurately measuring and calculating by computer-internal, and magnetic field intensity directly shows with numeral accurately.Full intelligent controller, full-automatic intelligent measure: it is core processor that this intelligent controller adopts multi-functional one-chip computer process chip, Based Intelligent Control by computing machine adopts full-automatic metering system, only need click the measurement key when surveying reason and just can reach the magnetic field intensity that test needs.Last key operation, convenient and swift, data are accurate.Adopt technical grade import electronic component and special-purpose technical grade computer chip, have the following advantages: volume is little, low in energy consumption, stable performance, long service life, maintenance are little.

The utility model is combined as one one-piece construction, and is aesthetic in appearance, and neatly generous, floor area is little.

Description of drawings

Fig. 1 is this novel one-piece construction synoptic diagram.

Fig. 2 is this novel integrally-built subsequent figures.

Fig. 3 is this novel controller shape assumption diagram.

Among the figure, water tank 1, bracing frame 2, intelligent controller 3, storage tank 4, location walking deflecting roller 5, bearing 6, water nozzle 7, funnel 8, mozzle 9, gear train 10, iron core 11, glass tube 12, rising pipe 13, base 14, winding 15, intelligent controller housing 16, insurance 17, turnover line terminals 18, status indicator lamp 19, viewing area, magnetic field 20, gauge tap 21, operation push-button 22.

Embodiment

Below in conjunction with accompanying drawing the utility model is further described.

Present embodiment is a kind of intelligent magnetic separation pipe, this magnetic separation pipe is made up of water tank 1, storage tank 4 magnetic separation main bodys and water flow apparatus etc., sees Fig. 1-3, and storage tank 4 places on the base 14, the top of storage tank 4 is provided with bracing frame 2, and water tank 1 usefulness bracing frame 2 supports and places on the bracing frame 2.The bottom of base 14 is separately installed with location walking deflecting roller 5 for four jiaos, amounts to four location walking deflecting rollers 5, and has braking mechanism.Storage tank 4 designs are casings of band double door, and intelligent controller 3 is inlaid on the storage tank 4, and drive motor places in the storage tank 4.

Water flow apparatus is made up of funnel 8, mozzle 9, glass tube 12, rising pipe 13 etc., funnel 8 is positioned at the below of water tank water nozzle 7, be connected with mozzle 9, the other end of mozzle 9 is communicated with glass tube 12, glass tube 12 is communicated with the magnetic field main body, the other end of glass tube 12 is communicated with rising pipe, and the bottom of magnetic field main body is positioned on the base.See Fig. 1, the bottom of magnetic field main body is supported with bearing 6, and bearing 6 is installed on the base 14, is used for supporting iron core 11 and winding 15.

The magnetic field main body is made up of iron core 11 and field winding 15 etc., and iron core 11 is C shape iron cores, and magnetic pole connects hoop on it, and hoop is connected with the transmission bracket of gear train 10, and glass tube 12 is embedded in the copper sheathing, uses the transmission bracket frame between two magnetic poles.

Gear train 10 is made up of transmission bracket, crank, and crank is connected with transmission bracket, is connected with drive motor, and drive motor makes glass tube 12 do the swing campaign by crank, with the horizontal line angle of regulation range be the 0-40 degree, stroke 40mm, swing 45 degree.

Intelligent controller 3 of the present utility model is inlaid on the casing of storage tank 4, and three of the surface-mounted integrated circuits of employing independent research design are respectively controller mainboard PCB-1, display operation plate PCB-2, state indicator board PCB-3.Mainboard is the core of complete machine, is responsible for the signals collecting of complete machine, data processing, and the output of magnetic field video data and finishing of operational order are finished in the adjusting of the exciting curent that complete machine magnetic field is used and output.The display operation plate is the man-machine conversation part of complete machine, is provided with viewing area and button operation district.Be responsible for giving testing crew with configuration information and magnetic intensity data presentation, testing crew can be finished by button equipment is provided with inquiry and to the work such as adjusting of magnetic field automatic or manual simultaneously.The employed program of controller adopts powerful and stable C language compilation.Three blocks of plates are installed in respectively in the intelligent controller housing 16, and corresponding with three blocks of plates, installation insurance 17 on intelligent controller housing 16, turnover line terminals 18, and status indicator lamp 19, magnetic field shows 20, gauge tap 21 and operation push-button 22.

Water tank 1 of the present utility model, storage tank 4, magnetic field main body, mozzle 9, rising pipe 13 etc. are an integral body according to distributing order by unit constructions such as bracing frame 2, bearing 6, gear trains 10, place on the base of band location walking deflecting roller 5, but the car formula structure of formation push-and-pull walking, the location of can braking.

The course of work of the present utility model, i.e. the mensuration process of magnetic material content:

Sample is packed in the beaker, and add right amount alcohol and water, stirred evenly and leave standstill 5 minutes.Operative intelligence controller 3, regulate magnetic field to required field strength values, generally magnetic field intensity is adjusted to 150mT-250mT, clamp the rising pipe 13 of glass tube 12 lower ends with pipe clamp, in glass tube 12, add clear water earlier, be higher than two magnetic pole 50mm places, pour the magnetic thing mixed liquor in the beaker into funnel 8 up to the water surface, open the pipe clamp of glass tube 12 lower ends simultaneously, liquid is slowly flowed in the beaker.Behind magnetic mixture liquid importing glass tube 12, slowly add clear water again, guarantee that the magnetic thing suspends in water, non-magnetic material with downelling until discharging from rising pipe 13, the magnetic composition granule is attached to tube wall two magnetic pole places under magneticaction, no longer impure until discharged liquid.The beaker that magnetic thing mixed liquor is housed was left standstill 15 minutes, and until magnetic thing precipitation, clear water is poured out in the top water clarification then, dries.With the oven dry the magnetic thing with the beaker weighing, what obtain is the quality of magnetic thing, calculates magnetic thing degree.

After work is finished, bracing frame 2, water tank 1, funnel 8 dismountings can be put in the storage tank 3, shift the body of car formula structure onto any place.

Claims

1. intelligent magnetic separation pipe, comprise water tank, storage tank, intelligent controller, magnetic field main body, funnel, mozzle, rising pipe, drive motor, it is characterized in that, described water tank, storage tank, magnetic field main body, funnel, mozzle, rising pipe are combined as an integral body according to the order of sequence, place on the base, the bottom of this base is equipped with directed walking deflecting roller, forms car formula structure, wherein intelligent controller is inlaid on the storage tank, and drive motor places in the storage tank.

2. intelligent magnetic separation pipe according to claim 1 is characterized in that described storage tank places on the base, and the top of storage tank is provided with bracing frame, and water tank places on the bracing frame.

3. described intelligent magnetic separation pipe according to claim 1, it is characterized in that, described funnel is positioned at the below of water tank water nozzle, be connected with mozzle, the other end of mozzle is communicated with glass tube, glass tube is communicated with the magnetic field main body, and the other end is communicated with rising pipe, and the bottom of magnetic field main body is positioned on the base.