CN201933232U - Pipeline connecting structure from cotton opening to cotton feeding in blowing process - Google Patents
Pipeline connecting structure from cotton opening to cotton feeding in blowing process Download PDFInfo
- Publication number
- CN201933232U CN201933232U CN2011200707692U CN201120070769U CN201933232U CN 201933232 U CN201933232 U CN 201933232U CN 2011200707692 U CN2011200707692 U CN 2011200707692U CN 201120070769 U CN201120070769 U CN 201120070769U CN 201933232 U CN201933232 U CN 201933232U
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- China
- Prior art keywords
- cotton
- opener
- pipe
- comb
- connecting structure
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- Expired - Fee Related
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Abstract
The utility model relates to a pipeline connecting structure from cotton opening to cotton feeding in a blowing process, which relates to the technical field of textile production processes. A cotton-opener cotton-input pipe and a cotton-opener dust-discharging pipe are connected onto a cotton opener, an output end of the cotton opener is connected with a cotton-combing pipe through a cotton-conveying fan, the middle part of the cotton-combing pipe is respectively connected in series with at least two cotton feeders provided with cotton-combing pipes with lower openings, and the other end of each cotton-combing pipe is connected onto the cotton-opener cotton-input pipe through a waste pipe. Through the pipeline connecting structure disclosed by the utility model, the quality index of a product can be ensured, and the pipeline connecting structure has the characteristics that energy sources are saved, material loss is reduced, and used labor is saved.
Description
Technical field
The utility model relates to the textile production process technical field.
Background technology
In the existing spinning production technology, the every cover of cotton feeder that each scutcher device fabrication company produces all is furnished with two condensers.This condenser is by dust cage, and stripping hired roughneck, fan, driving triangular belt, belt wheel, gear rotating part and motor are formed.Carry thereby carry out cotton piece, get rid of short flannel and thin assorted, get rid of middle part, workshop deciliter dirt air-flow.Owing to from the griping cotton machine to the lapper, whenever be with four condensers and have the many places impurity point in the blowing flow process, therefore whether two condensers on the cotton feeder have only become to inhale cotton and stripping in the effect in cotton feeder storehouse, and this just gives and whether removes these two condensers and brought thinking, analyze and verified.
Have now at opener to cotton feeder pipeline course of conveying, the fiber by in the condenser suction comb and parallel cotton fibers prior to spinning pipeline of opener through opener condenser hired roughneck stripping, falls into the opener hopper after after the opener hired roughneck shredding removal of impurities after the dust cage impurities removal.Distribute according to cotton feeder materials amount needs, inhale cotton by the cotton feeder condenser, stripping falls into the cotton feeder hopper after the dedusting.All micronic dusts, short flannel suck dust chamber's unit by the dust discharge pipeline.When reaching the cotton height of giving of regulation, arbitrary cotton feeder hopper can send signal to opener, opener is then by waving the cotton feeder that valve cuts out does not need fiber, when arbitrary cotton feeder hopper does not reach can opening a required side to the highly corresponding opener of silk floss yet and waving valve of regulation, when both sides cotton feeder hopper has all been expired, signal can be sent to the opener both sides and wave the valve contract fully, thereby realizes that opener is to the defeated cotton process of cotton feeder.
In addition, though opener to cotton feeder transfer pipeline can be finished intended function, but after long-term the use, two condensers exist material loss and artificial maintenance spending on the cotton feeder, again because two condensers have the fan electromotor of two 4kw to need consuming electric power, the dust discharge pipeline also needs negative pressure to siphon away dust and staple fibre so also consume filter dirt unit electric current, again and two wave valve and also need certain maintenance cost and gas consumption, seem loaded down with trivial details.
Summary of the invention
The utility model purpose is under the prerequisite that does not influence product quality indicator, designs to have energy savings, reduce material loss, save in the blowing process of recruitment opener to giving cotton pipeline jointing construction.
The utility model comprises opener, on opener, connect cotton pipe of opener input and opener dust flue, output at opener is connected with the comb and parallel cotton fibers prior to spinning pipe through defeated cotton blower fan, the middle part of comb and parallel cotton fibers prior to spinning pipe is connected in series two cotton feeders that are provided with under shed comb and parallel cotton fibers prior to spinning pipe respectively at least, and the other end of comb and parallel cotton fibers prior to spinning pipe is connected opener by the lap waste pipe and imports on the cotton pipe.
The utility model opener to the course of conveying of cotton feeder is: behind the fiber in the cotton pipe of condenser suction opener input of opener, after the condenser hired roughneck stripping of opener, dust cage impurities removal, fall into the hopper of opener, then after hired roughneck's shredding removal of impurities of opener, according to the materials amount needs of cotton feeder, fiber through under shed comb and parallel cotton fibers prior to spinning pipeline fall into cotton feeder hopper after is supplied with cotton machine by the comb and parallel cotton fibers prior to spinning pipe with fiber by the comb and parallel cotton fibers prior to spinning blower fan and is used.The condenser that unnecessary small amount of fibers then enters opener once more by the lap waste pipe falls into the opener hopper and treats that next step flows to cotton feeder.The utility model is shared the removal of impurities function of original two condensers to cotton blender machine condenser, cotton blender machine hired roughneck, opener condenser, opener hired roughneck and lapper hired roughneck.
The utility model through trial run test back lap percentage of impurity and short fiber content all reach all be equipped with on two hoppers of technological requirement cotton feeder amount of cotton recoil simulator be used to control cotton feeder whether give cotton, thereby realized that opener to cotton feeder fails cotton process.
Characteristics of the present utility model are:
1, defeated cotton effect is corresponding with former design effect
Though the utility model has been removed two condensers, uses hopper instead,, can finish defeated cotton task because after impurity-eliminating effect shared by all the other removal of impurities mechanisms, removal of impurities short flannel index request met technological requirement.
2, the utlity model has obvious energy-saving effect
The utility model adopts the defeated cotton blower fan of 3.5kw, and every cover blowing unit cotton feeder is so save two 4kw motors, can economize on electricity in every month by 0.65 yuan of calculating by 20 hours every degree electricity by 30 day every day in every month:
X30 days=1755 yuan in (8 kilowatts-3.5 kilowatts) X20 hour X0.65 unit
3, the utility model machine material consumption is few, and recruitment reduces
Prior art adopts two condensers, needs consumption machine material and recruitment and just removes these two from this existing design, and it is as follows to cut down expenses:
Every month machine material consumption: 100 yuan/platform X2 platform=200 yuan
Safeguarded recruitment in every month: 80 yuan/work day X4 work day=320 yuan
In addition, saving two waves valve and also reduces and wave that valve seals is changed, cylinder is safeguarded dimension and air feed expense.
4, resultant effect evaluation
Shuanghong Textile Co., Ltd., Nantong has 150,000 spindles now, and total scutching machine 15 covers are inferred annual cost-saved thus:
=409400 yuan/year in 2280 yuan/overlap the moon * December * 15 covers
To sum up, the utility model is by the improvement design of opener in the blowing flow process to the defeated cotton pipeline of cotton feeder, manufacturing technique requirent production process under impregnable prerequisite is guaranteed, stable equipment operation, save two condensers, the complete machine fault rate reduces, and recruitment reduces supplies consumption and reduces, and is energy-conservation obvious.
Description of drawings
Fig. 1 is a kind of structural representation of the present utility model.
The specific embodiment
As shown in Figure 1, the utility model is provided with an opener 1, and the connection opener is imported cotton pipe 2 and opener dust flue 3 on opener 1, fails cotton blower fan 5 at the output of opener by pipeline 4 warps and is connected with comb and parallel cotton fibers prior to spinning pipe 6.The middle part of comb and parallel cotton fibers prior to spinning pipe 6 is connected in series two cotton feeders 8 that are provided with under shed comb and parallel cotton fibers prior to spinning pipe 7 respectively, and the other end of comb and parallel cotton fibers prior to spinning pipe 6 is connected on the cotton pipe 2 of opener input by lap waste pipe 9.On each cotton feeder 8, dust flue 10 is set respectively.
Claims (1)
1. opener is extremely given cotton pipeline jointing construction in the blowing process, comprise opener, on opener, connect cotton pipe of opener input and opener dust flue, output at opener is connected with the comb and parallel cotton fibers prior to spinning pipe through defeated cotton blower fan, the middle part of comb and parallel cotton fibers prior to spinning pipe is connected in series two cotton feeders that are provided with under shed comb and parallel cotton fibers prior to spinning pipe respectively at least, and the other end of comb and parallel cotton fibers prior to spinning pipe is connected opener by the lap waste pipe and imports on the cotton pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200707692U CN201933232U (en) | 2011-03-17 | 2011-03-17 | Pipeline connecting structure from cotton opening to cotton feeding in blowing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200707692U CN201933232U (en) | 2011-03-17 | 2011-03-17 | Pipeline connecting structure from cotton opening to cotton feeding in blowing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201933232U true CN201933232U (en) | 2011-08-17 |
Family
ID=44444765
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200707692U Expired - Fee Related CN201933232U (en) | 2011-03-17 | 2011-03-17 | Pipeline connecting structure from cotton opening to cotton feeding in blowing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201933232U (en) |
-
2011
- 2011-03-17 CN CN2011200707692U patent/CN201933232U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110817 Termination date: 20170317 |