CN201931682U - Laminating machine for solar battery packs - Google Patents
Laminating machine for solar battery packs Download PDFInfo
- Publication number
- CN201931682U CN201931682U CN2010206881255U CN201020688125U CN201931682U CN 201931682 U CN201931682 U CN 201931682U CN 2010206881255 U CN2010206881255 U CN 2010206881255U CN 201020688125 U CN201020688125 U CN 201020688125U CN 201931682 U CN201931682 U CN 201931682U
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- laminating
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- laminating machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a laminating machine for solar battery packs, which comprises a laminating device, an input device and an output device. The input device and the output device are mounted at two ends of the laminating device, a solidifying device and a cooling device are successively arranged between the laminating device and the output device, upper-row transmission rollers which integrally surround upper covers are mounted on the upper covers, upper circulation isolating tapes are mounted on the upper-row transmission rollers, lower-row transmission rollers are arranged on a laminating heating plate, a solidifying heating plate and a cooling plate in a holding manner, and lower circulation isolating tapes are mounted on the lower-row transmission rollers. The laminating machine which adopts solidifying and cooling procedures which are controlled independently step by step is favorable for increasing laminating efficiency of the battery packs. Circulation laminating time of the laminating machine is only half of that of original laminating equipment, work efficiency is doubled, and continuous production efficiency is 16MWP per year.
Description
Technical field
The utility model relates to a kind of solar module laminating machine, mainly is improvement has been done in the structure configuration of laminating machine.
Background technology
At present the technical process of solar cell panel assembly lamination is to get that assembly, assembly lay ready, component lamination, solidify, add framework assembling, test.And the lamination process of laminating machine is exactly raw material (glass, EVA, the single Battery pack, EVA, the slave board that connect) are connected formation one integral body behind the lamination.Because solar module laminating machine divides three stations (input, lamination, output) periodic duty mode, its course of work is as follows: pile up the former raw material of battery on the input operation, carry out the lamination operation, cell panel behind the output lamination.Wherein the lamination course of work is: uncap and go up the chamber vacuum and put into laminated compenent and close lid chamber inflation (lamination) the chamber inflation taking-up cell panel of uncapping down on the vacuum of chamber down.The lamination time is about 15 minutes, and production efficiency is 8.064MWP/ continuously.Long reason of said modules lamination deadline mainly is that lamination, curing are to finish synchronously in the process of lamination; And cooling is to carry out under the nature condition, thereby can't be controlled its cool time, can influence the uneven stress that produces of heat radiation of cell panel, causes buckling deformation; In addition, because lamination and curing are to finish in the laminating machine inter-sync.Wherein the lamination operation just needs about 10 minutes, and according to the function of analyzing other battery component, EVA is the meeting fusing about 135 degree, and approximately need about 5 minutes hardening time, influenced lamination efficient.
The utility model content
In view of the present situation of above-mentioned technology, the utility model provides a kind of solar module laminating machine, by controlling solidifying, cooling off, has reduced the lamination net cycle time, increases work efficiency.
Technical solution of the present utility model is: a kind of solar module laminating machine comprises laminater and is positioned at input, the output device that install at the laminater two ends; Wherein between described laminater and output device, set gradually solidification equipment, cooling device, cover on described the whole row's of the going up live-roller that surrounds described each loam cake is installed, on last row's live-roller, the cocycle isolation strip is installed, and be contained within described lamination heating plate, solidify heating plate, the following row's live-roller on the coldplate, at the described live-roller of row down circulation isolation strip down is installed.Because of adopting the independent controllable curing of substep, refrigerating work procedure, help improving the lamination efficient of battery component.
In this was novel, the loam cake of the laminater of indication, solidification equipment, cooling device was made up of last chamber that has separately and following chamber.
In this is novel, connect by same chain-drive mechanism between the related described row's of going up live-roller and the following row's live-roller, described chain-drive mechanism is connected to drive unit.
In this was novel, related last live-roller, lower driving roller were installed on the frame.
In a word, the solar module laminating machine that the utility model provides increases curing process, shortens the lamination time, changes circulation in 6-7 minute into by circulation in former 15 minutes, and operating efficiency improves 1 times, and production efficiency is 16MWP/ continuously.Increase water cooling operation after curing or lamination operation, assurance cell panel flatness is also raised the efficiency, and has avoided the cooling in the technology, the uneven meeting generation stress of cell panel heat radiation is caused the problem of buckling deformation.In addition, transmit the isolation strip in the lamination process up and down and carry out synchronously, thereby improve original mode and the isolation strip opens with last chamber, drive cell panel easily and move problem.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing embodiment.
See solar module laminating machine shown in Figure 1, comprise the laminating system that the whole input unit 1 that is provided with, laminater 2, solidification equipment 6, cooling device 8, output device 12 are formed.In the present embodiment, the isolation strip of independently circulating (not marking among the figure) is installed on the input unit 1, by the circulation isolation strip on the input unit 1 assembly that lays is sent into and carried out lamination in the laminater 2.This novel related laminater 2 parts comprise by on the loam cake 5 formed of chamber and following chamber, the lower end that is positioned at described loam cake 5 is provided with lamination heating plate 15, described solidification equipment 6 comprises the loam cake of being made up of last chamber and following chamber 7, be positioned at loam cake 7 lower ends and be provided with curing heating plate 14, equally, described cooling device 8 comprises the loam cake of being made up of last chamber and following chamber 9, and be positioned at loam cake 9 lower ends and be provided with coldplate 13, loam cake 5 at described laminater 2, the loam cake 7 of solidification equipment 6, installation kit is dissolved in a plurality of live-rollers 4 of going up of above-mentioned each loam cake around the loam cake 9 of cooling device 8, on the live-roller 4 cocycle isolation strip 3 is installed on described integral body is a plurality of.Be contained within above-mentioned a plurality of lower driving rollers 11 around lamination heating plate 15 in the present embodiment, curing heating plate 14, the coldplate 13, on described integral body is a plurality of, on the live-roller 4 cocycle isolation strip 3 be installed.Described in the present embodiment upward live-roller 4 and lower driving roller 11 are installed on the frame (marking among the figure) of laminating machine, solidification equipment, cooling device.Connect by same chain-drive mechanism (marking among the figure) between described upward row's live-roller 4 and the following row's live-roller 11, described chain-drive mechanism is connected to drive unit, and assurance is synchronized with the movement the isolation strip up and down.
Go up live-roller 4 not along with loam cake moves during this novel laminating machine laminating.During work, circulation isolation strip 3 and following circulation isolation strip 10 are synchronized with the movement, and avoid in the component lamination process offset problem taking place.In addition, thereby adopt the mode of vacuum, pressurization, coldplate, make cell panel evenly cooling under pressure.
According to These characteristics, in actual applications, corresponding variation also can be made by the laminating machine system, be that workflow may be to increasing and decreasing in curing or the refrigerating work procedure, if remove curing process, keep input, lamination, cooling, four operations of output, operating efficiency is as broad as long with former laminating machine, has just increased refrigerating work procedure.But, if remove refrigerating work procedure, keeping curing process, operating efficiency can increase.
Operation principle of the present utility model:
One, feeding before the lamination: the battery component that will lay is put on the input unit 1, is transported in the laminater 2 by transport tape and treats lamination.
Two, lamination, its step comprises:
1, loam cake 5 closures, last chamber vacuum is closed, and after following chamber vacuum was opened, last chamber vacuum was opened;
2, carry out lamination, following chamber vacuum is opened, and the chamber inflatable open is closed and gone up to last chamber vacuum;
3, loam cake 5 is opened, and the inflation of last chamber is closed and gone up the chamber vacuum and opens, and following chamber vacuum is closed and following chamber inflatable open;
Three, send into after above-mentioned lamination is finished in the solidification equipment 6 and solidify, its step comprises:
1, loam cake 7 closures, last chamber inflatable open, following chamber vacuum is opened, and last chamber vacuum is opened;
2, be cured, following chamber vacuum is opened, and the chamber inflatable open is closed and gone up to last chamber vacuum;
3, loam cake 7 is opened, and the inflation of last chamber is closed and gone up the chamber vacuum and opens, and following chamber vacuum is closed and reached chamber inflatable open down; Solidification temperature is set in the 135-145 degree;
Four, send cooling in the cooling device 8 after above-mentioned curing is finished, its step comprises;
1, loam cake 9 closures, last chamber vacuum is closed, and following chamber vacuum is opened.Last chamber vacuum is opened;
2, cool off, following chamber vacuum is opened, and the chamber inflatable open is closed and gone up to last chamber vacuum;
3, loam cake 9 is opened, and the inflation of last chamber is closed and gone up the chamber vacuum and opens, and following chamber vacuum is closed and following chamber inflatable open;
Five, after above-mentioned cooling device 8 coolings, send into output device 12 loading and unloading materials.Whole lamination cycle needs 6-7 minute.
For preventing that the mobile of isolation strip from can drive assembly generation skew make its irregular arrangement.This novel employing is synchronized with the movement the isolation strip up and down, and close proximity touches, and guarantees battery component because the subsequent processing lamination is carried out in the compacting of input operation, so that discharge the gas in the assembly.
Claims (3)
1. a solar module laminating machine comprises laminater and is positioned at input, the output device that install at the laminater two ends; It is characterized in that, between described laminater (2) and output device (12), set gradually solidification equipment (6), cooling device (8), the whole row's of the going up live-roller (4) that surrounds described each loam cake is installed on the described loam cake (5,7,9), cocycle isolation strip (3) is installed on last row's live-roller (4), and be contained within described lamination heating plate (15), solidify heating plate (14), the following row's live-roller (11) on the coldplate (13), at described row's live-roller (11) down circulation isolation strip (10) down is installed.
2. solar module laminating machine according to claim 1 is characterized in that, connects by same chain-drive mechanism between the described row's of going up live-roller (4) and the following row's live-roller (11), and described chain-drive mechanism is connected to drive unit.
3. solar module laminating machine according to claim 1 is characterized in that, described upward live-roller (4), lower driving roller (11) are installed on the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206881255U CN201931682U (en) | 2010-12-29 | 2010-12-29 | Laminating machine for solar battery packs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206881255U CN201931682U (en) | 2010-12-29 | 2010-12-29 | Laminating machine for solar battery packs |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201931682U true CN201931682U (en) | 2011-08-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206881255U Expired - Fee Related CN201931682U (en) | 2010-12-29 | 2010-12-29 | Laminating machine for solar battery packs |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201931682U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501567A (en) * | 2011-10-16 | 2012-06-20 | 秦皇岛博硕光电设备股份有限公司 | High temperature-resistant cloth conveyer for vacuum solar cell module laminators |
| WO2014046810A1 (en) * | 2012-09-24 | 2014-03-27 | Dow Corning Corporation | Systems and methods for press curing photovoltaic cell module preassemblies |
| CN110491961A (en) * | 2019-07-29 | 2019-11-22 | 上迈(镇江)新能源科技有限公司 | A kind of the lightweight photovoltaic module and its continuous complex forming equipment of continuous composite molding |
-
2010
- 2010-12-29 CN CN2010206881255U patent/CN201931682U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501567A (en) * | 2011-10-16 | 2012-06-20 | 秦皇岛博硕光电设备股份有限公司 | High temperature-resistant cloth conveyer for vacuum solar cell module laminators |
| CN102501567B (en) * | 2011-10-16 | 2015-01-28 | 秦皇岛博硕光电设备股份有限公司 | High temperature-resistant cloth conveyer for vacuum solar cell module laminators |
| WO2014046810A1 (en) * | 2012-09-24 | 2014-03-27 | Dow Corning Corporation | Systems and methods for press curing photovoltaic cell module preassemblies |
| CN110491961A (en) * | 2019-07-29 | 2019-11-22 | 上迈(镇江)新能源科技有限公司 | A kind of the lightweight photovoltaic module and its continuous complex forming equipment of continuous composite molding |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: QINHUANGDAO LIYANG SELF-CONTROL EQUIPMENT CO., LTD Free format text: FORMER OWNER: QINHUANGDAO LIYANG PHOTOVOLTAIC EQUIPMENT CO., LTD. Effective date: 20130418 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 066004 QINHUANGDAO, HEBEI PROVINCE TO: 066000 QINHUANGDAO, HEBEI PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20130418 Address after: 066000 north side of fan Jia Cun railway, seaport District, Hebei, Qinhuangdao Patentee after: Qinhuangdao Liyang Automatic Control Equipment Co., Ltd. Address before: 066004 No. 9 Yongding River Road, Qinhuangdao economic and Technological Development Zone, Hebei Patentee before: Qinhuangdao Liyang Photovoltic Equipment Co., Ltd. |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110817 Termination date: 20131229 |