CN201931221U - Remote control welding device - Google Patents
Remote control welding device Download PDFInfo
- Publication number
- CN201931221U CN201931221U CN2011200132801U CN201120013280U CN201931221U CN 201931221 U CN201931221 U CN 201931221U CN 2011200132801 U CN2011200132801 U CN 2011200132801U CN 201120013280 U CN201120013280 U CN 201120013280U CN 201931221 U CN201931221 U CN 201931221U
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- remote control
- pin
- remote
- circuit
- speed changer
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Abstract
The utility model relates to a remote control device, in particular to a remote control welding device. The remote control welding device is composed of a welding roller wheel support, an electric control cabinet, a remote controller and the like. A remote control transmitter is arranged in a protective mask, and one side of the welding roller wheel support is provided with the electric control cabinet. A remote control receiver is arranged on the electric control cabinet, and the welding roller wheel support is composed of a base, a motor, a speed changer, a rotating tire and an assistant rotating tire. The speed changer is arranged on the base, and one end of the speed changer is provided with the motor. The motor is connected with the remote control receiver through the electric control cabinet, and the other end of the speed changer is provided with the rotating tire and the assistant rotating tire through a transmission shaft and a mounting frame. When in work, a control key is remotely controlled, so that the rotating tire can be controlled to rotate, and the purpose that the direction a welded workpiece is transformed is achieved. The remote control welding device solves the problems of large labor strength and low work efficiency as workers move the body and change the body posture on occasion to weld the tube-shaped workpiece with large diameter due to the heave weight of workpiece. The remote control device is particularly suitable for use in welding the workpiece with large diameter.
Description
Technical field
The utility model relates to a kind of welder, is specifically related to a kind of remote control welder.
Background technology
Traditional welding equipment comprises welding machine, welding gun and protective face mask, in the middle of work, staff's one hand-held welding gun, one hand-held protective face mask carries out welding job to welded part, along with the displacement of pad, the staff will stop every now and then and work in the hand, and the welding gun, the protective face mask that put down in the hand carry out the orientation conversion to welded part, therefore cause temporal waste, make operating efficiency not high.In order to address this problem, increase work efficiency, a lot of enterprises all are that it is equipped with a workpiece space motion action worker when welding personnel is worked.Yet when some larger-diameter tubular workpieces are welded, because of its weight excessive, the staff can't carry out the orientation conversion to it, have only every now and then and move, the conversion body gesture is to finish welding job, make that staff's labour intensity is big, having a strong impact on the healthy of staff.
Summary of the invention
The purpose of this utility model is: provide a kind of when welding job, the staff carries out the orientation conversion by the control button in the hand to welded part or adjusts, have now when some larger-diameter tubular workpieces are welded to solve, because of its weight excessive, the staff can't carry out the orientation conversion to it, have only every now and then move, labour intensity that the conversion body gesture is caused is big, the remote control welder of inefficiency problem.
The utility model is to realize above-mentioned purpose by the following technical solutions:
A kind of remote control welder, it is made of welding roller bracket, electrical control cubicles, protective face mask, remote controller, it is characterized in that: remote controller is made of remote control transmitter and receiver of remote-control sytem, protective glasses one side of protective face mask inner surface is fixed with remote control transmitter, the handle of protective face mask is provided with the remote control operating key, and the remote control operating key is connected with remote control transmitter by lead; One side of welding roller bracket is provided with electrical control cubicles, and receiver of remote-control sytem is housed on the electrical control cubicles, and welding roller bracket is by base, motor, speed changer, rotation tire, the revolute pair tire constitutes, speed changer is housed on the base, and speed changer one end is equipped with motor, and motor is connected with receiver of remote-control sytem by electrical control cubicles; The speed changer other end is equipped with the rotation tire by power transmission shaft, and a side of rotating tire is equipped with the revolute pair tire by installing rack.
Described remote control transmitter and receiver of remote-control sytem are made of the circuit board in box body and the box body respectively, the circuit board of remote control transmitter is by triggering signal circuit, coding chip, modulation circuit, amplification emissioning circuit constitutes, and four trigger button SA, SB of triggering signal circuit, SC, SD link to each other with the data pin 10,11,12,13 of coding chip respectively; Coding chip PT2262 serial data output pin 17 links to each other with the crystal oscillator XT upper end pin of modulation circuit by resistance R 4; Modulation circuit links to each other with the transistor base of amplification emissioning circuit.
The circuit board of described receiver of remote-control sytem is made of receiving demodulation circuit, decoding circuit, drive circuit, and the signal output part of receiving demodulation circuit links to each other with the data reception pin 14 of decoding chip PT2272 in the decoding circuit; 3 pin of integrated package CD4011,6 pin, 13 pin, 10 pin link to each other with 1 pin, 2 pin, 3 pin, 4 pin of drive circuit input non-gate ic ULN2003 respectively in the decoding circuit.
The utility model beneficial effect compared with prior art is:
During this remote control welder work, the remote control operating key of staff by being provided with on the protective face mask handle, the rotation tire that can control on the welding roller bracket rotates, thereby driving tubular workpiece rotates, reach the purpose of welded part being carried out the orientation conversion, avoided having now when some larger-diameter tubular workpieces are welded, because of its weight excessive, the staff can't carry out the orientation conversion to it, have only every now and then move, labour intensity that the conversion body gesture is caused is big, ineffective problem.This apparatus structure is simple, and is practical, reducing labour intensity, when increasing work efficiency, reduced the workpiece space motion action worker who is disposed when existing workpiece welds, and saved the industrial production cost.
Description of drawings:
Fig. 1 is the structural representation of the protective face mask of remote control welder;
Fig. 2 is the structural representation of the welding roller bracket of remote control welder;
Fig. 3 is the circuit diagram of the remote controller of remote control welder,
Fig. 4 is the schematic diagram of the welding roller bracket duty of remote control welder.
Among the figure: 1, electrical control cubicles, 2, protective face mask, 3, remote control transmitter, 4, receiver of remote-control sytem, 5, handle, 6, the remote control operating key, 7, lead, 8, base, 9, motor, 10, speed changer, 11, rotate tire, 12, the revolute pair tire, 13, tubular workpiece.
The specific embodiment:
This remote control welder is made of welding roller bracket, electrical control cubicles 1, protective face mask 2, remote controller, remote controller is made of remote control transmitter 3 and receiver of remote-control sytem 4, remote control transmitter 3 and receiver of remote-control sytem 4 are made of the circuit board in box body and the box body respectively, the circuit board of remote control transmitter 3 is by triggering signal circuit, coding chip, modulation circuit, amplification emissioning circuit constitutes, and four trigger button SA, SB of triggering signal circuit, SC, SD link to each other with the data pin 10,11,12,13 of coding chip respectively; Coding chip PT2262 serial data output pin 17 links to each other with the crystal oscillator XT upper end pin of modulation circuit by resistance R 4; Modulation circuit links to each other with the transistor base of amplification emissioning circuit.
The circuit board of receiver of remote-control sytem 4 is made of receiving demodulation circuit, decoding circuit, drive circuit, and the signal output part of receiving demodulation circuit receives pin 14 with the data of decoding circuit chips PT2272 and links to each other; 3 pin of integrated package CD4011,6 pin, 13 pin, 10 pin link to each other with 1 pin, 2 pin, 3 pin, 4 pin of drive circuit input non-gate ic ULN2003 respectively (referring to accompanying drawing 3) in the decoding circuit.
During this remote control welder work, welding roller bracket is the symmetry shape setting, tubular workpiece to be welded 13 is placed between the rotation tire 11 and revolute pair tire 12 on the symmetrically arranged welding roller bracket, makes it make somebody a mere figurehead (referring to accompanying drawing 4) by the supporting of rotating tire 11 and revolute pair tire 12.In the course of work, the remote control operating key 6 of staff by being provided with on protective face mask 2 handles 5 launched control signal by remote control transmitter 3.After receiver of remote-control sytem 4 receives signal, through receiving demodulation circuit the demodulation effect after, be transferred to decoding chip and pass through 9 rotations of electrical control cubicles 1 drive motors, the rotation of motor 9 is rotated by the rotation tire that speed changer 10 drives on the welding roller bracket, rotate thereby drive tubular workpiece 13, reach the purpose of soldered tubular workpiece 13 being carried out the orientation conversion.This apparatus structure is simple, and is practical, solved to have now when some are welded than large-diameter workpiece, because of its weight excessive, the staff can't carry out orientation conversion to it, have only every now and then move, labour intensity that the conversion body gesture is caused is big, ineffective problem.Use when being specially adapted to the large-diameter workpiece welding.
Claims (3)
1. remote control welder, it is made of welding roller bracket, electrical control cubicles (1), protective face mask (2), remote controller, it is characterized in that: remote controller is made of remote control transmitter (3) and receiver of remote-control sytem (4), protective glasses one side of protective face mask (2) inner surface is fixed with remote control transmitter (3), the handle (5) of protective face mask (2) is provided with remote control operating key (6), and remote control operating key (6) is connected with remote control transmitter (3) by lead (7); One side of welding roller bracket is provided with electrical control cubicles (1), receiver of remote-control sytem (4) is housed on the electrical control cubicles (1), described welding roller bracket is made of base (8), motor (9), speed changer (10), rotation tire (11), revolute pair tire (12), speed changer (10) is housed on the base (8), speed changer (10) one ends are equipped with motor (9), and motor (9) is connected with receiver of remote-control sytem (4) by electrical control cubicles (1); Speed changer (10) other end is equipped with by power transmission shaft and rotates tire (11), and a side of rotating tire (11) is equipped with revolute pair tire (12) by installing rack.
2. remote control welder according to claim 1, it is characterized in that: described remote control transmitter (3) and receiver of remote-control sytem (4) are made of the circuit board in box body and the box body respectively, the circuit board of remote control transmitter (3) is by triggering signal circuit, coding chip, modulation circuit, amplification emissioning circuit constitutes, and four trigger button SA, SB of triggering signal circuit, SC, SD link to each other with the data pin 10,11,12,13 of coding chip respectively; Coding chip PT2262 serial data output pin 17 links to each other with the crystal oscillator XT upper end pin of modulation circuit by resistance R 4; Modulation circuit links to each other with the transistor base of amplification emissioning circuit.
3. remote control welder according to claim 1, it is characterized in that: the circuit board of described receiver of remote-control sytem (4) is made of receiving demodulation circuit, decoding circuit, drive circuit, and the signal output part of receiving demodulation circuit links to each other with the data reception pin 14 of decoding chip PT2272 in the decoding circuit; 3 pin of integrated package CD4011,6 pin, 13 pin, 10 pin link to each other with 1 pin, 2 pin, 3 pin, 4 pin of drive circuit input non-gate ic ULN2003 respectively in the decoding circuit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200132801U CN201931221U (en) | 2011-01-17 | 2011-01-17 | Remote control welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200132801U CN201931221U (en) | 2011-01-17 | 2011-01-17 | Remote control welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201931221U true CN201931221U (en) | 2011-08-17 |
Family
ID=44442760
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200132801U Expired - Fee Related CN201931221U (en) | 2011-01-17 | 2011-01-17 | Remote control welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201931221U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103962712A (en) * | 2014-04-24 | 2014-08-06 | 何敬丽 | Butt-welding machine protection device |
-
2011
- 2011-01-17 CN CN2011200132801U patent/CN201931221U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103962712A (en) * | 2014-04-24 | 2014-08-06 | 何敬丽 | Butt-welding machine protection device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: CHINA PETROCHEMICAL ENGINEERING MACHINERY CO., LTD Free format text: FORMER NAME: CHINA PETROCHEMICAL CORP. JIANGHAN PETROLEUM ADMINISTRATION BUREAU SHASHI STEEL PIPE WORKS |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 434001, No. 2, Shashi District, Jingzhou City, Hubei Province, Beijing East Road Patentee after: Shashi Steel Pipe Factory of Sinopec Petroleum Engineering Machinery Co., Ltd. Address before: 434001, No. 2, Shashi District, Jingzhou City, Hubei Province, Beijing East Road Patentee before: China Petrochemical Corporation Jianghan Petroleum Administration Bureau Shashi Steel Pipe Works |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110817 Termination date: 20170117 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |