CN201921857U

CN201921857U - Vertically-arranged ultrasonic washing device

Info

Publication number: CN201921857U
Application number: CN2010206523363U
Authority: CN
Inventors: 杜茂松
Original assignee: ZIGONG JIAYUAN FURNACE CO Ltd
Current assignee: ZIGONG JIAYUAN FURNACE CO Ltd
Priority date: 2010-12-10
Filing date: 2010-12-10
Publication date: 2011-08-10
Anticipated expiration: 2020-12-10

Abstract

The utility model provides a vertically-arranged ultrasonic washing device, comprising rinse tanks. Every rinse tank is provided with an ultrasonic generator, a water inlet and a water outlet. The washing device is characterized in that more than two rinse tanks are vertically arranged from top to bottom, and the washing device is provided with trolling reels in pairs; every pair of trolling reels can be respectively mounted on two sides of every rinse tank, and a wiring slot is arranged along the outer circumference of the trolling reel. On the one hand, the rinse tanks can be vertically arranged; on the other hand, workpiece can repeatedly pass one rinse tank by means of the trolling reels so that the effective washing journey is doubled and the washing efficiency is greatly improved.

Description

Be arranged vertically ultrasonic cleaning equipment

Affiliated technical field

The utility model relates to a kind of industrial cleaning equipment, relates in particular to a kind of ultrasonic cleaning equipment that is arranged vertically that is used for continuous type industrial products cleanings such as metal wire rod, band.

Background technology

The cleaning method that is used at present continuous type industrial products such as metal wire rod, band both at home and abroad comprises: high-pressure spraying, mechanical cleaning and ultrasonic wave clean.Because cleaning, ultrasonic wave can improve the cleanliness factor that is cleaned the product surface greatly; Cleaning speed is fast, work efficiency is high, reduce the labour intensity of washing and cleaning operation greatly, particularly large batch of little product (or parts), being particularly useful for ultrasonic wave cleans, the enforcement of cleaning and the advantages such as continuous and automatic of technical process are convenient in the application of supersonic wave cleaning machine, so the ultrasonic cleaning agent of wire rod, band has vast market prospect.When utilizing continuous type industrial products such as ultrasonic wave clean metal wire rod, band, generally all to experience secondary cleaning.General supersonic generator all is installed in the bottom or the side of rinse bath, when therefore cleaning, bottom and side cleaning performance are better, the end face cleaning performance is relatively poor, in order to guarantee cleaning quality, once cleaning needs to use two identical ultrasonic cleaners to clean two surfaces up and down that are cleaned object respectively, and such twice cleaning needs four ultrasonic cleaners.Common supersonic wave cleaning machine is with ultrasonic cleaner lateral arrangement or vertical the layout.When production speed was higher, in order to guarantee cleaning quality, ultrasonic cleaner was all long, broad, and like this no matter adopting lateral arrangement still is that vertical layout can make that all occupation area of equipment is big, structure is compact inadequately, and cost is higher comparatively speaking,

Summary of the invention

The utility model provides a kind of ultrasonic cleaning equipment that is arranged vertically, and its objective is the shortcoming that solves prior art, and providing a kind of can improve the cleaning device of cleaning performance greatly under the situation that does not increase rinse bath length.

For achieving the above object, the technical solution adopted in the utility model is:

A kind of ultrasonic cleaning equipment that is arranged vertically, has rinse bath, rinse bath is provided with supersonic generator and water inlet, delivery port etc., it is characterized in that: the arranged vertical setting from top to bottom of plural rinse bath, reel with paired setting, two reels of every pair of reel are separately positioned on the both sides of rinse bath, and the excircle of reel is provided with wire casing.

Above-mentioned reel is set up on the roll with rolling bearing.Roll is arranged on the frame.

The utlity model has four rinse bath arranged vertical settings from top to bottom, the both sides of superposed two rinse baths are provided with a pair of reel, and the both sides that are positioned at two rinse baths of bottom are provided with a pair of reel.

The ultrasonic cleaning equipment that is arranged vertically of the present utility model adopts vertically arranged mode to arrange four ultrasonic cleaners.1) finishes workpiece cleaning by cleaning and two stages of rinsing, each stage need adopt two efficient ultrasonic rinse baths to finish the workpiece cleaning on two surfaces up and down, first stage adopts cleaning fluid (generally using alkali lye) as hydraulic fluid, and second stage adopts clear water as hydraulic fluid; 2) in order to reduce the floor space of ultrasonic cleaning equipment, make its compact conformation, small and exquisite, mainly consider aspect following two when design: four rinse baths are arranged vertically on the one hand, but adopt reel to make the workpiece repeated multiple times on the other hand by same rinse bath, thereby effective cleaning stroke is multiplied, has improved cleaning efficiency greatly.

Concrete shows as: 1) four ultrasonic cleaners are vertically installed, and finish cleaning by two stages, below two one group, wherein fill cleaning fluid (alkali lye), finish the cleaning that is cleaned part, above two be one group, wherein fill clear water, finish the rinsing that is cleaned part.Alkali lye (or clear water) in four ultrasonic cleaners remains overflow situation, and lye tank (or clear water water tank) is collected and be back to the cleaning fluid that overflows by drip tray.2) at each wash phase, be cleaned part and between a pair of reel, repeatedly twine, form two-layer up and down: top one deck adopts a rinse bath to clean, below one deck with another rinse bath cleaning.3) reel is installed on the reel wheel shaft by rolling bearing, makes to do pure rolling between object and the reel that no relative motion reduces the reel wearing and tearing.

The utility model adopt to clean and rinsing two stages are finished the cleaning of workpiece, and two rinse baths of each stage employing adopt four rinse baths altogether, and four rinse baths are arranged vertically.Two vertical both sides of rinse bath in each stage are equipped with two reels, and the circulation coiling makes workpiece repeated multiple times to pass through same rinse bath, under the situation that does not increase rinse bath length, has improved cleaning performance greatly.

Usefulness of the present utility model is: 1) adopt two rinse baths to finish the workpiece cleaning in a stage, technology is simply efficient; 2) adopt vertical mode to arrange rinse bath, the reel cleaning that winds the line repeatedly, novel structure, uniqueness; 3) cleaning efficiency height, cleaning quality height can satisfy the online high speed of continuous industry product (as metal wire rod, band) and clean; 4) compact conformation is convenient to make sealing and is cleaned environment, avoids the harm of cleaning process to environment; 5) stainless steel is made, and is simple in structure, and it is little to take up room.

Description of drawings

Fig. 1 a is for being arranged vertically the ultrasonic cleaning equipment structural representation;

Fig. 1 b is the schematic side view of Fig. 1 a;

Fig. 2 is the reel schematic diagram.

The specific embodiment

Below in conjunction with accompanying drawing and embodiment the utility model is further specified.

As shown in Figure 1 and Figure 2, the utility model comprises

reel

1,4,7,10, ultrasonic cleaner 2,3,8,9, reel wheel shaft 5, rolling bearing 6.Ultrasonic cleaner 2,3,8,9 has separately supersonic generator and water inlet is arranged, delivery port.Four ultrasonic cleaners 2,3,8,9 are vertically installed from top to bottom, and ultrasonic cleaner 2,3 is one group, has wherein filled with cleaning fluid (alkali lye), and ultrasonic cleaner 8,9 is one group, wherein fills with clear water.Four

reels

1,4,7,10 also are divided into two groups, be installed in the both sides of two groups of ultrasonic cleaners respectively, promptly reel 1,4 is one group, is installed in the both sides of ultrasonic cleaner 2,3, reel 7,10 is one group, is installed in the both sides of ultrasonic cleaner 8,9.The diameter of two reels of same group is identical, and center line is parallel to each other and in same horizontal plane, to guarantee that being cleaned the object level passes through ultrasonic cleaner.

In order to realize repeatedly winding the line, on the

reel

1,4,7,10 a plurality of wire casings are arranged all, as shown in Figure 2, reel 10 has two wire casings 101,102, reel 7 has three

wire casings

71,72,73, be cleaned part 11 and be band, successively by wire casing 71,101 (being cleaned part 11 is cleaned through ultrasonic cleaners 8), 72 (being cleaned part 11 is cleaned through ultrasonic cleaners 9), 102 (being cleaned part 11 is cleaned through ultrasonic cleaner 8 once more), 73 (being cleaned part 11 process ultrasonic cleaners 9 is cleaned) then around to reel 4.Reel 1 structure is identical with reel 10, and reel 4 structures are identical with reel 7.Be cleaned part 11 in the utility model and only carry out the cleaning of two circulations in each stage, the

reel

4,7 that therefore is cleaned part 11 approaching sides has three wire casings, and the coiling 1,10 of opposite side has two wire casings.Reel is installed on the reel wheel shaft 5 by rolling bearing 6, makes to be cleaned part and reel is done pure rolling, and no relative motion has reduced the wearing and tearing of reel greatly.

Described

reel

1,4,7,10, can have the wire casing of varying number on it according to the different needs that is cleaned part winding number of times, be mainly used to realize being cleaned the winding repeatedly of object, realize the cleaning of upper and lower faces, can guarantee also simultaneously that object repeatedly cleans, and improves cleaning efficiency in same rinse bath.

Described ultrasonic cleaner 2,3,8,9 is mainly used to realize being cleaned the cleaning of object.During work, cleaning liquid in the rinse bath is in overflow situation all the time, realizes that by the cleaning fluid circulation cleaning liquid recycles, simultaneously when the cleaning hydrorrhea flows, in time take away the dirt that washes down on the object, keep the cleanliness factor of cleaning fluid.

Described reel wheel shaft 5 is used to install reel, must guarantee its enough strength and stiffness during design.

Described rolling bearing 6 is used for the flexible connection between reel and the winding wheel shaft, and its inner ring is fixed on the winding wheel shaft 5, and its outer ring is fixed on the reel.When being cleaned part by reel, reel and housing washer are with being cleaned the part motion, and rolling bearing inner ring and reel wheel shaft 5 maintain static.Reel be cleaned part and do pure rolling, no relative motion, reel is not easy to wear.

Cleaning process is as follows:

Cleaning object (as shown in Figure 1 be cleaned part 11) is for cleaning width is 10mm, the band that thickness is 2 millimeters.Requirement is cleaned rapidly, continuously to it.

As shown in Figure 1, be cleaned part 11 and in ultrasonic cleaning equipment, will experience cleaning and two stages of rinsing.Phase I is a wash phase, cleaning liquid is alkali lye, be cleaned part 11 this moment and pass through ultrasonic cleaner 8 by reel 7,10 levels, finishing the object lower surface cleans, then after reel 10 twines upset, by ultrasonic cleaner 9, finishing the object upper surface cleans, realization is cleaned the cleaning of a circulation of part 11, being cleaned part 11 then twines between reel 7,10 once more, realization is cleaned the cleaning of part 11 another circulations, is cleaned the winding method of part 11 between reel as shown in Figure 2.Second stage is a rinse stage, be cleaned part 11 after the process cleaning of phase I, pass through ultrasonic cleaner 2 by reel 1,4 levels, then after reel 1 twines upset, by ultrasonic cleaner 3, realize being cleaned the cleaning of 11 1 circulations of part, be cleaned part 11 afterwards and between reel 1,4, twine once more, realization is cleaned the cleaning of part 11 another circulations, is cleaned the winding method of part 11 between reel still as shown in Figure 2.Through cleaning and the cleaning in two stages of rinsing after, be cleaned part 11 and be admitted to air-dry apparatus and carry out air-dry.

Claims

1. one kind is arranged vertically ultrasonic cleaning equipment, has rinse bath, rinse bath is provided with supersonic generator and water inlet, delivery port etc., it is characterized in that: the arranged vertical setting from top to bottom of plural rinse bath, reel with paired setting, two reels of every pair of reel are separately positioned on the both sides of rinse bath, and the excircle of reel is provided with wire casing.

2. the ultrasonic cleaning equipment that is arranged vertically as claimed in claim 1, it is characterized in that: reel is set up on the roll with rolling bearing.

3. the ultrasonic cleaning equipment that is arranged vertically as claimed in claim 1, it is characterized in that: have four rinse bath arranged vertical settings from top to bottom, the both sides of superposed two rinse baths are provided with a pair of reel, and the both sides that are positioned at two rinse baths of bottom are provided with a pair of reel.