CN201895020U - Fixed dummy block of aluminum profile extruder - Google Patents
Fixed dummy block of aluminum profile extruder Download PDFInfo
- Publication number
- CN201895020U CN201895020U CN2010206437777U CN201020643777U CN201895020U CN 201895020 U CN201895020 U CN 201895020U CN 2010206437777 U CN2010206437777 U CN 2010206437777U CN 201020643777 U CN201020643777 U CN 201020643777U CN 201895020 U CN201895020 U CN 201895020U
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- China
- Prior art keywords
- pad
- tensioner ring
- conical surface
- dummy block
- expansion ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model relates to a fixed dummy block of an aluminum profile extruder, which comprises a fixed pedestal mounted on an extrusion stem, a screw bolt, an expansion ring and a conical gasket, wherein the fixed pedestal is connected with the conical gasket through the screw bolt; the expansion ring is mounted outside the fixed pedestal; and the inner conical surface of the expansion ring is matched with the conical surface of the conical gasket. The fixed dummy block of the aluminum profile extruder is characterized in that the angle of the inner conical surface of the expansion ring and the angle of the conical surface of the conical gasket are 48 to 51 degrees. The fixed dummy block of the aluminum profile extruder has the benefits as follows: the angle of the fixed dummy block is reduced, so that an expansion component force generated by the same extrusion force is increased; the expansion deflection of the fixed dummy block can be controlled by adjusting the gap between the conical gasket and the fixed pedestal; and the deformation work zone of the expansion is prolonged, the deformed part of the expansion ring is deepened and thinned, the expansion ring is easy to deform, a proper gap can be guaranteed between the expansion ring and an extrusion cylinder, and the service life of the expansion ring is prolonged.
Description
Technical field
The utility model belongs to aluminium and aluminium alloy extruded processing, relates in particular to a kind of fixation extrusion pad of improved aluminium section bar extruder.
Background technology
The extruding pad is one of compression tool very important in the extruder.During extruding, an extruding pad is arranged between pressure ram and the blank aluminium ingot, in order to transmit extruding force and sealing recipient, thereby avoid reducing intensity, prevent from directly to cooperate quick-wearing and distortion to cause whole pressure ram to be scrapped with recipient because of the extruding rod end owing to pressure ram directly contacts with the high temperature billet.In conventional extruder, generally must be independent of pressure ram 23 movable dummy blocks are set, there be not any connection with pressure ram, movable dummy block recycles by a pad EGR.At present, a kind of unitary fixed dummy block that is connected on the pressure ram of the existing use in market, it is the expanding mouth type overall structure, and the major defect of existence is that expansible reducing part is an one with connector, and the cross section is excessively unexpected, the root rigid constraint is bigger, the distortion of stressed back is inhomogeneous, and causes easy damage, and service life is short, and be whole the damage and integral replacing, use cost is higher.
A kind of aluminium extruding machine of the disclosed patent application of Taiyuan Heavy Machinery Group Co., Ltd (200410012520.0) comprises the dummy block connector, screw rod, spring, tensioner ring and the cone pad that are contained on the pressure ram with tensioner ring formula fixation extrusion pad; In the mesopore of dummy block connector spring is housed, screw rod links to each other the dummy block connector with the cone pad, and tensioner ring is contained in outside the dummy block connector, and the tensioner ring inner conical surface matches with the conical surface of cone pad, and the afterbody of tensioner ring matches with connector; Tensioner ring and connector are separated; It is characterized in that: also be provided with the ring pad that is contained between pressure ram and the tensioner ring, the ring cushion cover is contained on the cylindrical of dummy block connector, the mating part of the mesopore of connector and cone pad is provided with the key that prevents that the cone pad from rotating, key is fixed on the cone pad by screw, on ring pad and connector, be provided with the pilot hole of symmetrical distribution, the cylindrical of connector afterbody is provided with annular anticreep groove, passes the pressure ram cross section by a holding screw and is positioned in the groove.
Under the non-squeezed state, allow the bigger gap dummy block recipient of can non-resistance ground freely coming in and going out between tensioner ring head outer diameter and the recipient endoporus.When extruding, dummy block is not separated from recipient always, and tensioner ring end face and cone pad push billet simultaneously, and under the effect of axial compression power, the conical surface compressing tensioner ring of cone pad makes it to produce radial elastic dilation.The radial-deformation of tensioner ring is limited by the movement travel of cone pad, makes the gap that forms appropriateness between tensioner ring after the expansion and the recipient endoporus, reaches the purpose that stops material to flow backwards.After the press off-load, the cone pad returns to the home position under the reaction of spring, tensioner ring then automatically bounce-back shrink, return to freely the come in and go out state of recipient of dummy block non-resistance that allows.Bringing up again very much four fixed press pads supplying with manufacturer wherein ruptures in 3 productions.Slit between fixation extrusion pad and the recipient is excessive, and the aluminium that overflows in extruding is produced is more.The fixed press mat structure does not have than complexity and dish spring system should effect, makes to produce to be affected.
The utility model content
The utility model is in order to overcome deficiency of the prior art, a kind of fixation extrusion pad of aluminium section bar extruder to be provided, and the pad thickening has solved breakage problem; Reduce to fill up the conical surface angle of tensioner ring inner conical surface and cone pad, tensioner ring can be expanded in extruding is produced put in place, the aluminium that overflows is less; The dilatancy amount of fixation extrusion pad can be controlled by cone pad and the fixedly adjustment of the working clearance between the base.
The utility model is achieved through the following technical solutions for achieving the above object, and a kind of fixation extrusion pad of aluminium section bar extruder comprises the fixedly base, screw rod, tensioner ring and the cone pad that are contained on the pressure ram; Screw rod fixedly base links to each other with the cone pad, and tensioner ring is contained in fixedly outside the base, and the tensioner ring inner conical surface matches with the conical surface of cone pad, and the afterbody of tensioner ring matches with fixing base ladder platform; Tensioner ring and fixedly base be separated; It is characterized in that: the conical surface angle of described pad tensioner ring inner conical surface and cone pad is 48-51 °.
The deformation operation band of described tensioner ring extends to 1/3 of tensioner ring thickness.
Described cone pad and fixedly be provided with the working clearance between the base end face.
Described cone pad and fixedly be provided with the anti-rotation round pin between the base end face.
Beneficial effect: the angle of fixed press pad reduces, and the expansion component that identical extruding force is produced increases.It is easily deformable that the dilatancy of fixation extrusion pad is partly deepened attenuate.It is the easily deformable cost of having saved again that the dilatancy of fixation extrusion pad part is separated with fixing base, damage only be tensioner ring.The dilatancy of fixation extrusion pad puts in place, but the deflection of unit length has reduced and improved service life.The dilatancy amount of fixation extrusion pad by pad and fixedly the gap adjustment between the base can control.The deformation operation band of tensioner ring prolongs, and can make tensioner ring easily deformable, and can guarantee the suitable gap between itself and the recipient, the service life of also having improved tensioner ring.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Among the figure: 1, pressure ram 2, fixedly base 3, screw rod 4, tensioner ring 5, cone pad 6, conical surface angle 7, deformation operation band 8, working clearance 9, anti-rotation round pin.
The specific embodiment
Below in conjunction with preferred embodiment, details are as follows to the specific embodiment that foundation the utility model provides: see accompanying drawing for details, a kind of fixation extrusion pad of aluminium section bar extruder comprises the fixedly base 2, screw rod 3, tensioner ring 4 and the cone pad 5 that are contained on the pressure ram 1; Screw rod fixedly base links to each other with the cone pad, and tensioner ring is contained in fixedly outside the base, and the tensioner ring inner conical surface matches with the conical surface of cone pad, and the afterbody of tensioner ring matches with fixing base ladder platform; Tensioner ring and fixedly base be separated; The conical surface angle 6 of described tensioner ring inner conical surface and cone pad is 48-51 °.The deformation operation band 7 of described tensioner ring extends to 1/3 of tensioner ring thickness.Described cone pad and fixedly be provided with the working clearance 8 between the base end face.Described cone pad and fixedly be provided with anti-rotation round pin 9 between the base end face, round pin can guarantee that the cone pad does not rotate when work.
Embodiment: the conical surface angle of pad tensioner ring inner conical surface and cone pad is designed to 50 °, is equivalent to make the thickness of cone pad to increase, and has solved breakage problem, and the expansion component that identical extruding force produces increases.The tensioner ring Thickness Design is 90mm, and the deformation operation band of tensioner ring is prolonged 30mm, makes that its dilatancy is partly deepened, attenuate, and is easily deformable.In actual production, can control the adjusting play, the cone pad and fixedly the working clearance between the base end face be 2mm, can guarantee that the cone pad pushes up fixedly base end face, tensioner ring can stop the distortion.Working clearance and tensioner ring and recipient gap coupling.
The above only is preferred embodiment of the present utility model, is not structure of the present utility model is done any pro forma restriction.Every foundation technical spirit of the present utility model all still belongs in the scope of the technical solution of the utility model any simple modification, equivalent variations and modification that above embodiment did.
Claims (4)
1. the fixation extrusion pad of an aluminium section bar extruder comprises the fixedly base, screw rod, tensioner ring and the cone pad that are contained on the pressure ram; Screw rod fixedly base links to each other with the cone pad, and tensioner ring is contained in fixedly outside the base, and the tensioner ring inner conical surface matches with the conical surface of cone pad, and the afterbody of tensioner ring matches with fixing base ladder platform; Tensioner ring and fixedly base be separated; It is characterized in that: the conical surface angle of described pad tensioner ring inner conical surface and cone pad is 48-51 °.
2. the fixation extrusion pad of aluminium section bar extruder according to claim 1 is characterized in that: the deformation operation band of described tensioner ring extends to 1/3 of tensioner ring thickness.
3. the fixation extrusion pad of aluminium section bar extruder according to claim 1 is characterized in that: described cone pad and fixedly be provided with the working clearance between the base end face.
4. the fixation extrusion pad of aluminium section bar extruder according to claim 1 is characterized in that: described cone pad and fixedly be provided with the anti-rotation round pin between the base end face.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206437777U CN201895020U (en) | 2010-12-06 | 2010-12-06 | Fixed dummy block of aluminum profile extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206437777U CN201895020U (en) | 2010-12-06 | 2010-12-06 | Fixed dummy block of aluminum profile extruder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201895020U true CN201895020U (en) | 2011-07-13 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206437777U Expired - Lifetime CN201895020U (en) | 2010-12-06 | 2010-12-06 | Fixed dummy block of aluminum profile extruder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201895020U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102000714A (en) * | 2010-12-06 | 2011-04-06 | 天津锐新电子热传技术股份有限公司 | Fixed dummy block for aluminum section extruder |
| CN103302129A (en) * | 2012-03-13 | 2013-09-18 | 天津东义镁制品股份有限公司 | Extrusion cushion, extrusion device and extrusion method for extruding |
| CN104259234A (en) * | 2014-08-27 | 2015-01-07 | 太原重工股份有限公司 | Extruder and extrusion spacer feeding device thereof |
| CN104353688A (en) * | 2014-10-16 | 2015-02-18 | 陕西省军工（集团）陕铜有限责任公司 | Concave extrusion method and extrusion device suitable for nonferrous metal |
| CN104785567A (en) * | 2015-04-28 | 2015-07-22 | 苏州铭德铝业有限公司 | Extrusion mat device |
-
2010
- 2010-12-06 CN CN2010206437777U patent/CN201895020U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102000714A (en) * | 2010-12-06 | 2011-04-06 | 天津锐新电子热传技术股份有限公司 | Fixed dummy block for aluminum section extruder |
| CN103302129A (en) * | 2012-03-13 | 2013-09-18 | 天津东义镁制品股份有限公司 | Extrusion cushion, extrusion device and extrusion method for extruding |
| CN104259234A (en) * | 2014-08-27 | 2015-01-07 | 太原重工股份有限公司 | Extruder and extrusion spacer feeding device thereof |
| CN104259234B (en) * | 2014-08-27 | 2016-05-25 | 太原重工股份有限公司 | Extruder and dummy block chip supplying device thereof |
| CN104353688A (en) * | 2014-10-16 | 2015-02-18 | 陕西省军工（集团）陕铜有限责任公司 | Concave extrusion method and extrusion device suitable for nonferrous metal |
| CN104785567A (en) * | 2015-04-28 | 2015-07-22 | 苏州铭德铝业有限公司 | Extrusion mat device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: TIANJIN RUIXINCHANG LIGHT ALLOY CO., LTD. Free format text: FORMER NAME: TIANJIN RUIXIN ELECTRON HEAT EXCHANGE TECHNOLOGY CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 300384 Tianjin Huayuan Industrial Park Xiqing District No. 5 North Road Haitai Patentee after: Tianjin Ruixinchang Light Alloy Co., Ltd. Address before: 300384 Tianjin Huayuan Industrial Park Xiqing District No. 5 North Road Haitai Patentee before: Tianjin Ruixin Electron Heat Exchange Technology Co., Ltd. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 300384 Tianjin Huayuan Industrial Park Xiqing District No. 5 North Road Haitai Patentee after: Tianjin Rui Xinchang Polytron Technologies Inc Address before: 300384 Tianjin Huayuan Industrial Park Xiqing District No. 5 North Road Haitai Patentee before: Tianjin Ruixinchang Light Alloy Co., Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110713 |
|
| CX01 | Expiry of patent term |