CN201880702U - 500KV high-voltage live cleaner - Google Patents
500KV high-voltage live cleaner Download PDFInfo
- Publication number
- CN201880702U CN201880702U CN2010202710017U CN201020271001U CN201880702U CN 201880702 U CN201880702 U CN 201880702U CN 2010202710017 U CN2010202710017 U CN 2010202710017U CN 201020271001 U CN201020271001 U CN 201020271001U CN 201880702 U CN201880702 U CN 201880702U
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- insulating
- brush plate
- brush
- driving rod
- ladder
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Abstract
The utility model provides a 500KV high-voltage live cleaner, comprising two parts of a small fork truck and an insulating cleaner. The smaller fork truck serves as a load-carrying and mechanical lifting device, and the insulating cleaner as a live cleaning and insulating lifting device. The insulating cleaner comprises a brush plate, an insulating elevator, an insulating drive rod, a power case, a fork rail groove, etc., wherein the insulating elevator is composed of a fixed insulating elevator and a movable insulating elevator. The insulating drive rod consists of a lower-section insulating drive rod and an upper-section insulating drive rod. A power motor, a drive mechanism, etc. are installed in the power case. The brush plate, disposed on an upper end plate of the insulating elevator, is composed of a brush plate left arm and a brush plate right arm, wherein each arm comprises multiple movable joints which are equipped with a drive gear set and a brush shaft, on which a brush is arranged. The facility adopts the high-power motor as the power source, and under instructions from a wireless remote controller or a hand-operated controller, power drives the brush via the insulating drive rod to rotate at a high speed, so as to complete the live cleaning operation on equipments.
Description
Affiliated technical field
The utility model is a kind of 500kV hv live cleaning machine.
Background technology
High voltage electric equipment external insulation porcelain spare pollution flashover accident is the one of the main reasons of serious threat electric power netting safe running.And the cleaning work of high voltage electric equipment is to prevent one of important measures that this type of accident takes place.500kV electrification in high voltage cleaning work is owing to be subjected to the strictness restriction of various conditions, as the electric pressure height of live cleaning equipment, equipment setting height(from bottom) about 8～10m, transformer station's inner high voltage electrical equipment is intensive, quantity is many, mutual distance has narrow or the like the factor of regulation, the passage of strictness.So, only realized that up to the on-the-spot live cleaning operation of present 500kV high voltage electric equipment the portable live cleaning facility of utilization carry out operation.And this operational method makes operating personnel's manual labor heavier owing to be subjected to the operating mode that quantity is big, the equipment setting height(from bottom) is high of cleaning equipment, and sweeping efficiency is also lower.Therefore, develop a kind of dielectric strength height, automaticity height, flexible operation, convenience, the live cleaning that the facility that cleaning speed is fast, efficient is high, safe and reliable are finished the 500kV high voltage electric equipment is a current urgency problem to be solved.
Summary of the invention
The purpose of this utility model provides the facility of the charged automatic cleaning of a kind of 500kV high voltage electric equipment, it not only can meet the insulating requirements of 500kV livewire work facility, can adapt to again simultaneously in 500kV transformer station electrical equipment at interval between safety walks, and can finish to 8～10m equipment setting height(from bottom) place carry out safety, reliably, at a high speed, live cleaning operation efficiently.Utilize small-sized fork truck as the lifting handling machinery, solve scavenging machine advancing in transformer station, lifting problem, can make the power source of facility select high power motor for use again, guarantee the sweeping efficiency and the cleaning effect of scavenging machine, alleviate operating personnel's manual labor; The small-sized fork truck of design can be 360 ° of rotations in 1.5 meters at radius, and the pallet fork of fork truck can be done the position translation of four directions, front, rear, left and right, guarantee flexible operation, in place rapidly.
The insulation scavenging machine is made up of parts such as insulated lift ladder, insulating driving rod, brush plate and headstocks.In the insulated lift ladder, designed unique insulation transmission mechanism, guaranteed that the insulated lift ladder has good insulating properties, has the function of lifting and transmission simultaneously again.The lifting of insulated lift ladder is equiped with limit switch, and when the insulated lift ladder rose to peak or reduce as far as possible the position, insulating ladder promptly stopped lifting automatically, to prevent damaging facility when the maloperation.Insulated lift is terraced and select the insulating driving rod major insulation of resin enhancement mode glass fibre leading-drawing rod as device, guarantees the dielectric strength of scavenging machine.The brush plate of the automatic opening and closing of design controllable, a difficult problem is controlled in the operation that solves brush plate under the super-pressure current potential.
The two-stage lifting that the pallet fork lifting of fork truck and the insulated lift of insulating ladder are formed makes the maximum rising of facility highly reach 10m, has solved the shop problem of 500kV level converting equipment cleaning height.
Adopt personal control and wireless remote control two cover operating systems.The lifting of insulated lift ladder and the commentaries on classics of brush plate stop control, except can adopting personal control to operate to finish, also can operate with wireless remote-control system in away from clearing apparatus 30m scope.So alleviate heavy manual labor widely, realize that really man-machine disengaging carries out the live cleaning operation, also guarantee the security of the cleaning work personnel person simultaneously.
The technical solution adopted in the utility model is: the hv live cleaning machine of design is made up of small-sized fork truck, two parts of insulation scavenging machine.Small-sized fork truck is as load-carrying and mechanical lifting gear, the insulation scavenging machine is as live cleaning and insulated lift device, adopt high power motor as power source, under the instruction of wireless remote control or personal control, power drives hairbrush by motor, insulating driving rod and removes porcelain spare surface filth in the rotation at a high speed of equipment porcelain spare surface, friction, finishes the live cleaning operation to high voltage electric equipment automatically.
The insulation scavenging machine is made up of brush plate, insulated lift ladder, insulating driving rod, headstock, pallet fork track slot etc., and wherein the insulated lift ladder is made up of fixed insulation ladder and movable insulating ladder; Insulating driving rod by under save insulating driving rod and last joint insulating driving rod is formed; Driving force motor, pulley transmission mechanism, elevating motor and sheave shaft transmission mechanism are installed in the headstock; Brush plate is installed on the insulated lift ladder upper head plate, on the insulated lift ladder upper head plate pulley transmission mechanism that is connected with brush plate is housed also; The lower end of saving insulating driving rod down is connected on the interior pulley transmission mechanism of headstock, the upper end of saving insulating driving rod down is connected with last joint insulating driving rod by travelling gear, belt pulley is equipped with on the top of last joint insulating driving rod, and belt pulley is connected to pulley transmission mechanism.
Drive sheave shaft, pulling insulation rope are realized the lifting of insulated lift ladder with the lifting of insulated lift ladder when elevating motor turns round; In driving force motor when running, drive the insulating driving rod rotation by belt gear, drives hairbrush on the brush plate again and rotate at a high speed and can carry out cleaning works.Brush plate can be installed and removed flexibly, flexible modulation brush dish diameter, and brush plate is made of brush plate left arm and brush plate right arm, and every support arm is made up of a plurality of turning joints; Be provided with brush plate driving gear set and brush axle in each joint, hairbrush is installed on the brush axle, and the turning joint in the brush plate can be by being adjusted by the big I of cleaning equipment porcelain spare diameter, to satisfy the needs of cleaning distinct device flexibly; When the driving force motor running can drive insulating driving rod, belt gear running, the driving gear set and the hairbrush that drive on the brush plate rotate at a high speed to realize cleaning work again, brush plate can be installed and removed flexibly simultaneously, be convenient to transfer tasks place and transportation, the opening and closing of brush plate two arms are by the positive and negative direction of rotation control of hairbrush, brush plate two arms close up when hairbrush is rotated in the forward, whole brush plate forms a closed round ring, encircle equipment porcelain spare surface and carry out cleaning work, brush plate two arms open when the hairbrush reverse rotation.
The insulation scavenging machine is the major insulation parts of facility, can be installed on the fork truck, the insulation scavenging machine can be unloaded, puts back to the keeping of livewire work facility room from fork truck when not using, and assurance livewire work facility major insulation parts are not made moist or damage.
Description of drawings
Below in conjunction with drawings and Examples this case utility model is further specified.
Fig. 1 is a hv live cleaning machine structural representation of the present utility model
Fig. 2 is an insulation scavenging machine brush plate structural front view of the present utility model
Fig. 3 is an insulation scavenging machine brush plate structure vertical view of the present utility model
Among the figure: 1. save insulating driving rod 12. movable insulating ladder 13. movable insulating ladder upper head plate 14. pulley transmission mechanisms 15. brush plates 16. pallet fork track slots 17. fastening bolts 18. brush axles 19. hairbrush 20. brush plate driving gear set 21. brush plate right arms 22. brush plate left arms 23. turning joints 24. insulation scavenging machines on 4. times joints of small-sized forklift 2. pallet forks 3. headstocks insulating driving rod, 5. insulating cords, 6. fixed insulations ladder, 7. movable insulating ladder bottom plate 8. pulleys 9. fixed insulations ladder upper head plate 10. travelling gears 11.
The specific embodiment
Describe details of the present utility model and automatic cleaning works situation in detail below in conjunction with drawings and Examples.
In Fig. 1 embodiment, these facility are inserted pallet fork (2) in the pallet fork track slot (16) of insulation scavenging machine (24) by small-sized fork truck (1), tighten fastening bolt (17), just can be installed in insulation scavenging machine (24) on the fork truck (1).Insulation scavenging machine (24) is made up of brush plate (15), insulated lift ladder, insulating driving rod, headstock (3), pallet fork track slot (16) etc.Wherein the insulated lift ladder is made up of fixed insulation ladder (6) and movable insulating ladder (12); Insulating driving rod by under save insulating driving rod (4) and last joint insulating driving rod (11) is formed.Driving force motor, pulley transmission mechanism, elevating motor and sheave shaft transmission mechanism are installed in the headstock (3).Brush plate (15) is installed on the insulated lift ladder upper head plate (13), on the insulated lift ladder upper head plate (13) pulley transmission mechanism (14) that is connected with brush plate (15) is housed also.The lower end of saving insulating driving rod (4) down is connected on the interior pulley transmission mechanism of headstock (3), the upper end of saving insulating driving rod (4) down is connected with last joint insulating driving rod (11) by travelling gear (10), belt pulley is equipped with on the top of last joint insulating driving rod (11), and belt pulley is connected to pulley transmission mechanism (14)
When starting the elevating motor running, just can draw insulation rope (5) by the rotation volume of sheave shaft in the headstock, lift movable insulating ladder (12) by pulley (8) and rise; When making the elevating motor reverse rotation, movable insulating ladder (12) descends automatically owing to the effect of gravity.When starting the driving force motor running, drive joint insulating driving rod (4) rotation down by driving belt wheel mechanism in the headstock, joint insulating driving rod (11) rotation in travelling gear (10) drive, pulley transmission mechanism (14) on movable insulating ladder upper head plate (13) is given brush plate (15) with transmission of power again, makes hairbrush (19) the high speed rotation on the brush plate (15) can carry out cleaning works.
In Fig. 2, Fig. 3 embodiment, introduce the structure of insulation scavenging machine brush plate.
Be convenient transportation and adapt to different-diameter equipment porcelain spare cleaning work, designed and to have installed and removed flexibly and the brush plate (15) of flexible modulation brush dish diameter.Brush plate is made up of brush plate left arm (22) and brush plate right arm (21), and every support arm is made up of a plurality of turning joints (23), is provided with brush plate driving gear set (10) and brush axle (18) in each joint.Hairbrush is installed on the brush axle (18).Turning joint (23) in the brush plate (15) can be by being adjusted by the big I of cleaning equipment porcelain spare diameter, to satisfy the needs of cleaning distinct device flexibly; Can drive insulating driving rod, belt gear running when driving force motor turns round, the driving gear set and the hairbrush that drive on the brush plate rotate at a high speed to realize cleaning work again.Brush plate (15) can be installed and removed flexibly simultaneously, is convenient to transfer tasks place and transportation.
The opening and closing of brush plate two arms are by the positive and negative direction of rotation control of hairbrush.Brush plate two arms close up when hairbrush is rotated in the forward, and whole brush plate forms a closed round ring, encircles equipment porcelain spare surface and carries out cleaning work.Brush plate two arms open when the hairbrush reverse rotation.
When carrying out the live cleaning operation, start fork truck, make its pallet fork aim at the pallet fork track slot of insulation scavenging machine bottom, slowly insert the back insulation scavenging machine is fastened on the pallet fork of fork truck.Drive fork truck and arrive the cleaning work scene, connect the electrical source of power of insulation scavenging machine, operation insulation scavenging machine opens its brush plate two arms, starting fork truck makes brush plate aim at the cleaning position of the porcelain spare lower end that needs cleaning equipment, the operation brush plate makes it embrace porcelain spare, operation fork truck elevating mechanism slowly rises pallet fork, when insulation scavenging machine headstock upper surface near cleaning equipment porcelain spare bottom the time, rise the insulated lift ladder again when making brush plate arrive the top of cleaning equipment porcelain spare, starting hairbrush rotates at a high speed, at this moment the both arms of brush plate can be embraced the porcelain spare of cleaning equipment, just can begin cleaning work, operate pallet fork thereupon and slowly descend, drop to equipment porcelain spare bottom, promptly finish the cleaning work of this equipment porcelain spare up to brush plate.The counter-rotating of operation hairbrush is opened brush plate two arms, and the operation fork truck withdraws from cleaning equipment, prepares to carry out the cleaning work of next equipment again.
Claims (2)
1. 500kV hv live cleaning machine, it is made up of small-sized fork truck, two parts of insulation scavenging machine; Small-sized fork truck is as load-carrying and mechanical lifting gear, and the insulation scavenging machine is characterized in that as live cleaning and insulated lift device: the insulation scavenging machine is made up of brush plate, insulated lift ladder, insulating driving rod, headstock, pallet fork track slot etc.; Wherein the insulated lift ladder is made up of fixed insulation ladder and movable insulating ladder, insulating driving rod by under save insulating driving rod and last joint insulating driving rod is formed; Driving force motor, pulley transmission mechanism, elevating motor and sheave shaft transmission mechanism are installed in the headstock; Brush plate is installed on the insulated lift ladder upper head plate, on the insulated lift ladder upper head plate pulley transmission mechanism that is connected with brush plate is housed also; The lower end of saving insulating driving rod down is connected on the interior pulley transmission mechanism of headstock, the upper end of saving insulating driving rod down is connected with last joint insulating driving rod by travelling gear, belt pulley is equipped with on the top of last joint insulating driving rod, and belt pulley is connected to pulley transmission mechanism.
2. scavenging machine according to claim 1 is characterized in that: brush plate is made of brush plate left arm and brush plate right arm, and every support arm is made up of a plurality of turning joints; Be provided with brush plate driving gear set and brush axle in each joint, hairbrush is installed on the brush axle, and the turning joint in the brush plate can be by being adjusted flexibly by the big I of cleaning equipment porcelain spare diameter; Can drive insulating driving rod, belt gear running when driving force motor turns round, the driving gear set and the hairbrush that drive on the brush plate rotate at a high speed to realize cleaning work again; The opening and closing of brush plate two arms are by the positive and negative direction of rotation control of hairbrush, brush plate two arms close up when hairbrush is rotated in the forward, whole brush plate forms a closed round ring, encircles equipment porcelain spare surface and carries out cleaning work, and brush plate two arms open when the hairbrush reverse rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202710017U CN201880702U (en) | 2010-07-19 | 2010-07-19 | 500KV high-voltage live cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202710017U CN201880702U (en) | 2010-07-19 | 2010-07-19 | 500KV high-voltage live cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201880702U true CN201880702U (en) | 2011-06-29 |
Family
ID=44178229
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202710017U Expired - Fee Related CN201880702U (en) | 2010-07-19 | 2010-07-19 | 500KV high-voltage live cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201880702U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102671876A (en) * | 2012-05-04 | 2012-09-19 | 上海市电力公司 | High-voltage charged transformer cleaning robot |
| CN103599903A (en) * | 2013-10-31 | 2014-02-26 | 国家电网公司 | 360-degree pneumatic sweeping and blowing device |
| CN103599905A (en) * | 2013-10-31 | 2014-02-26 | 国家电网公司 | 360-degree diameter-changing pneumatic sweeper |
| CN103611709A (en) * | 2013-10-31 | 2014-03-05 | 国家电网公司 | 360-degree reducing pneumatic cleaning blower |
| CN103611707A (en) * | 2013-10-31 | 2014-03-05 | 国家电网公司 | High-voltage electrified reducing pneumatic sweeping blower |
| CN104607399A (en) * | 2014-12-26 | 2015-05-13 | 国家电网公司 | Live cleaning device for 500 kV transformation equipment |
| CN108609541A (en) * | 2018-07-06 | 2018-10-02 | 湖州吉弘机械有限公司 | A kind of fork truck pallet fork being convenient to clean |
| CN108646603A (en) * | 2018-06-08 | 2018-10-12 | 山东鲁能智能技术有限公司 | The control system of substation's hot line robot live line tool |
| CN110976365A (en) * | 2019-11-26 | 2020-04-10 | 滕州市智星电力电子工程有限公司 | Live-line automatic cleaning robot device for transformer substation insulator |
-
2010
- 2010-07-19 CN CN2010202710017U patent/CN201880702U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102671876A (en) * | 2012-05-04 | 2012-09-19 | 上海市电力公司 | High-voltage charged transformer cleaning robot |
| CN102671876B (en) * | 2012-05-04 | 2014-04-23 | 上海市电力公司 | High-voltage charged transformer cleaning robot |
| CN103599903A (en) * | 2013-10-31 | 2014-02-26 | 国家电网公司 | 360-degree pneumatic sweeping and blowing device |
| CN103599905A (en) * | 2013-10-31 | 2014-02-26 | 国家电网公司 | 360-degree diameter-changing pneumatic sweeper |
| CN103611709A (en) * | 2013-10-31 | 2014-03-05 | 国家电网公司 | 360-degree reducing pneumatic cleaning blower |
| CN103611707A (en) * | 2013-10-31 | 2014-03-05 | 国家电网公司 | High-voltage electrified reducing pneumatic sweeping blower |
| CN103611707B (en) * | 2013-10-31 | 2015-10-28 | 国家电网公司 | Electrification in high voltage reducing Pneumatic cleaning purging machine |
| CN104607399A (en) * | 2014-12-26 | 2015-05-13 | 国家电网公司 | Live cleaning device for 500 kV transformation equipment |
| CN108646603A (en) * | 2018-06-08 | 2018-10-12 | 山东鲁能智能技术有限公司 | The control system of substation's hot line robot live line tool |
| CN108646603B (en) * | 2018-06-08 | 2022-09-09 | 国网智能科技股份有限公司 | Control system of live working tool of live working robot of transformer substation |
| CN108609541A (en) * | 2018-07-06 | 2018-10-02 | 湖州吉弘机械有限公司 | A kind of fork truck pallet fork being convenient to clean |
| CN110976365A (en) * | 2019-11-26 | 2020-04-10 | 滕州市智星电力电子工程有限公司 | Live-line automatic cleaning robot device for transformer substation insulator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110629 Termination date: 20120719 |